CN103569616A - Method for manufacturing optical fibers by using optical fiber manufacturing assembly line with double-speed chain - Google Patents
Method for manufacturing optical fibers by using optical fiber manufacturing assembly line with double-speed chain Download PDFInfo
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- CN103569616A CN103569616A CN201310474477.9A CN201310474477A CN103569616A CN 103569616 A CN103569616 A CN 103569616A CN 201310474477 A CN201310474477 A CN 201310474477A CN 103569616 A CN103569616 A CN 103569616A
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Abstract
The invention discloses a method for manufacturing optical fibers by using an optical fiber manufacturing assembly line with a double-speed chain. The optical fibers which are manufactured by using the method need to pass through twenty-one stations for jacket removal (glass fiber reduction), branching, connector kit threading, wire stripping, crimping, reservation, curing in a furnace, fiber cutting, grinding, end surface inspection, 3D inspection, ODC assembling, ODC assembling, ODC tube heat shrinkage, testing, testing for future use, channel/LC end surface inspection, ODC end surface inspection, labeling, visual inspection and packaging. By using the method, not only can the production and manufacturing efficiency of the optical fibers be improved, but also a guarantee is provided for the standardized and large-scale manufacturing of the optical fibers.
Description
Technical field
The present invention relates to a kind of method of processing optical fiber, particularly, relate to a kind of method with adopting the optical fiber processing fitting line processing optical fiber of double-speed chain.
Background technology
Along with scientific and technological progress, the utilization of optical fiber in information signal transmission is also more and more wider, but in the production and processing of optical fiber, also there is no at present to use the method for the conveyor line processing optical fiber automatically assembling, when process operation, need constantly manually to move parts, half-blank and finished product, in order detecting, also to need constantly to move, to make inefficiency, labour intensity is large.
Summary of the invention
A kind of method that provides optical fiber processing fitting line with adopting double-speed chain that can improve optical fiber processing efficiency to process optical fiber is provided for above-mentioned the deficiencies in the prior art.
For achieving the above object, the present invention has adopted following technical scheme:
The invention provides a kind of method with adopting the optical fiber processing fitting line processing optical fiber of double-speed chain, comprise the following steps:
Step 1: provide a kind of for processing the optical fiber processing fitting line of the employing double-speed chain of optical fiber, this fitting line comprises: double-speed chain chain, driving device and working plate, two pairs of double-speed chain chain (chain groups 1, chain group 2) between, be provided with jacking transferring device and jacking rotating transfer device, described optical fiber processing fitting line is provided with 21 stations, each station place is provided with blocking mechanism, described jacking transferring device comprises jacking cylinder, adapter plate, raising plate and roller set, described jacking rotating transfer device comprises jacking cylinder, adapter plate, raising plate, swivel mount and roller set, described working plate comprises frock base plate, bobbin frame, flex holder, the lower surface of described frock base plate is provided with bus, the upper surface of described frock base plate is provided with socket,
Step 2: the initiating terminal in chain group 1 is placed on the optical fiber of required processing on the bobbin frame of described working plate, and the end of a thread of optical fiber is fixed on described flex holder, operates with handled easily personnel;
Step 3: described working plate along with the forward transmission of chain group 1 successively from first station move to the 6th station-go to crust (cutting fibrous glass) ,Zuo branch, wear loose mail, wire stripping, crimping and reserved, optical fiber is operated accordingly on each station respectively;
Step 4: the 7th station-enter stove solidifies described working plate, optical fiber is operated accordingly on this station along with the forward transmission of chain group 1 moves to;
Step 5: described working plate is along with the forward transmission of chain group 1 moves to the 8th station-cut fibre, optical fiber is operated accordingly on this station;
Step 6: described working plate is along with the forward transmission of chain group 1 moves to the 9th station-grinding, optical fiber is operated accordingly on this station;
Step 7: the tail end in chain group 1 is reversed end for end described working plate transfer, and it is transferred load in chain group 2;
Step 8: described working plate along with the reverse drive of chain group 2 successively from the tenth station move to that the 21 station-end face inspection, 3D inspection, ODC assembling, ODC assembling, ODC heat-shrink tube, test, test are standby, the inspection of passage/LC end face, the inspection of ODC end face, label, exterior check and packing, on each station, optical fiber is operated accordingly respectively, and the optical fiber after finally being processed.
Further; describedly enter stove and solidify station and be provided with into stove curing area; its length is the length of eight working plates; the described conveyor line that enters stove curing area is provided with the collector rail that is used to curing operation uninterrupted power supply; described collector rail is provided with the guide wheel for contacting with the bus of described working plate, described in enter stove curing area conveyor line top and be provided with protective case.
Further, described ground station is provided with grinds 1 and grind 2, described grinding 1 and grind 2 and be all respectively equipped with and shift out station, staging area, jacking transferring device and detects opto-electronic pickup, described grinding 1 and grind 2 between be provided with buffer zone.
Further, the operation of described grinding 1 and grinding 2 comprises:
When detecting opto-electronic pickup, detect and grind 1 or grind 2 shift out on station without working plate when (lacking material), give and grind 1 or grind 2 feedings, when grinding 1 and grind 2 shift out when all there is no product on station, preferential giving ground 1 feeding;
When feed system, give to grind after 1 feeding puts in place, grinding 1 operating personal, manually to control to detect working plate (product) be to shift out station position or above No. 1 jacking transferring device, if above No. 1 jacking transferring device, start material loading operation grinding 1;
When grinding after 1 operation completes, grinding 1 operating personal, manually to control to detect working plate (product) be to shift out station position or above No. 1 jacking transferring device grinding 1, if shift out station position what grind 1 station, starts blanking operation;
When grind 1 shift out station and No. 1 jacking transferring device top while having working plate (product), grind the detection prompting that 1 operating personal manually controls and report to the police;
When grinding 1, complete blanking, when working plate enters buffer zone, if now grind 2 just in operation, directly let pass from grinding the working plate of 1 blanking, if now grind 2, carrying out loading and unloading, make working plate wait in buffer zone, until grind 2 loading and unloading, complete, just to grinding the working plate clearance fulfiling assignment on 1;
If grind on 2 workplatform without working plate (lacking material),, to stopping grinding the working plate fulfiling assignment on 1, make it rest on jacking transferring devices top No. 2, grind 2 operating personal and manually control it is let pass;
When grinding 2 in lacking material state, if now grind 1 while carrying out operation of feeding and discharging, stop other working plates, if now grind 1 just in operation, make another working plate be parked in jacking transferring device top No. 2, material loading operation is carried out in preparation, grinds 2 loading and unloading similar with the operation of feeding and discharging of grinding 1.
Further, described tune transfer complete by jacking rotating transfer device and jacking transferring device.
Adopt technique scheme; beneficial effect of the present invention is: by the method processing optical fiber with adopting the optical fiber processing fitting line processing optical fiber of double-speed chain provided by the invention; when can improving optical fiber production, work efficiency, also standardization, the scale for optical fiber processing provides assurance.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the optical fiber processing fitting line of employing double-speed chain of the present invention;
Fig. 2 is the cutaway view of chain group 1 or 2;
Fig. 3 is the front section view of jacking rotating transfer device;
Fig. 4 is the side sectional view of jacking rotating transfer device;
Fig. 5 is the birds-eye view of jacking rotating transfer device;
Fig. 6 is the front section view of jacking transferring device;
Fig. 7 is the side sectional view of jacking transferring device;
Fig. 8 is the birds-eye view of jacking transferring device;
Fig. 9 is the block diagram of working plate;
Figure 10 is the front elevation of working plate;
Figure 11 is the birds-eye view of working plate;
Figure 12 is the upward view of working plate;
Figure 13 is the cutaway view of working plate chain group 1 in entering stove curing area time;
Figure 14 is the schematic diagram of ground station.
Reference numeral:
1 double-speed chain chain; 2 working plates; 3 jacking transferring devices; 4 jacking rotating transfer devices; 6 blocking mechanisms; 8 enter stove curing area; 9 collector rails; 11 section aluminum guide rails; The object of 100 assemblings; 71 jacking cylinders; 72 adapter plates; 73 raising plates; 74 roller set; 75 fixed mounts; 76 swivel mounts; 77 support wheels; 78 stepping motors; 721 linear bearings; 731 guide pillars; 732 center shafts; 741 motorized pulleys; 742 without moving roller; 761 band gears; 762 bearings; 763 motor gears; 764 guide wheels; 21 frock base plates; 22 bobbin frames; 23 flex holders; 24 sockets; 25 buss; 26 damping rubber blocks; 221 side shields; 222 separator of battery platess; 223 strut bars; 224 fixed legs; 231 vertical rods; 232 cross bars; 233 pipe links; 234 clamping regulators; 2321 first hanging wire ends; 2322 second hanging wire ends; 100 coils; 91 conductive casterses.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, of the present invention with adopting the method for the optical fiber processing fitting line processing optical fiber of double-speed chain to comprise the following steps:
Step 1: provide a kind of for processing the optical fiber processing fitting line of the employing double-speed chain of optical fiber.
As shown in Figure 1, adopt the optical fiber processing fitting line of double-speed chain to comprise double-speed chain chain 1(chain group 1, the chain group 2 of two pairs of arranged parallel), drive the driving device (not shown) of double-speed chain chain 1 running and be placed in the working plate 2 on double-speed chain chain 1, between chain group 1 and chain group 2, be provided with jacking transferring device 3 and jacking rotating transfer device 4, jacking transferring device 3 is for by working plate 2 jack-up and transfer, and jacking rotating transfer device 4 is for by working plate 2 jack-up, rotation and transfer.Adopt the optical fiber processing fitting line of double-speed chain to be provided with a plurality of stations, each station place is provided with for stopping that working plate 2 is along with double-speed chain chain 1 moves the blocking mechanism 6 with positioning board 2, and blocking mechanism 6 is preferably cylinder.The product of required assembling is placed on working plate 2, by double-speed chain chain 1, working plate 2 and the product that is placed on working plate 2 are transported to each station, when working plate 2 arrives each station, by the blocking mechanism 6 arranging on each station, working plate 2 is positioned on this station, after the operation on this station completes, close blocking mechanism 6, working plate 2 is let pass, and makes working plate 2 be transported to next station.The opening and closing of the blocking mechanism 6 on each station can, by operative employee's M/C as the case may be, also can adopt control mechanism regularly to carry out opening and closing control.
As shown in Figure 2, in process of production, working plate 2 is placed on two double-speed chain chains 1, and every double-speed chain chain 1 drives continuous cycle operation on section aluminum guide rail 11 by driving device, and the object of assembling is placed on working plate 2.
As in Figure 3-5, jacking rotating transfer device 4 comprises jacking cylinder 71, adapter plate 72, raising plate 73, swivel mount 76 and roller set 74, jacking cylinder 71 is arranged on adapter plate 72, and the piston rod of jacking cylinder 71 connects raising plate 73, swivel mount 76 is rotatable to be arranged on raising plate 73, and roller set 74 is fixed on swivel mount 76 by fixed mount 75.Linear bearing 721 is installed on adapter plate 72, guide pillar 731 is installed on raising plate 73, guide pillar 731 is positioned at linear bearing 721 and can moves up and down along linear bearing 721, more steadily reliable when guide pillar 731 and linear bearing 721 can make jacking cylinder 71 promotion raising plates 73 move up and down.Raising plate 73 upper surfaces are provided with center shaft 732, and swivel mount 76 lower surfaces are provided with band gear 761, in the middle of band gear 761, are provided with bearing 762, and center shaft 732 cooperations are arranged in bearing 762, and band gear 761 is meshed with motor gear 763.Roller set 74 comprises motorized pulleys 741 and the moving roller 742 of a plurality of nothing, and motorized pulleys 741 drive without moving roller 742 rotating Vortexes by polywedge bet (not shown).Double-speed chain chain 1 arranges by section aluminum guide rail 11.Between swivel mount 76 and raising plate 73, be also provided with support wheel 77.On swivel mount 76, be also provided with guide wheel 764, guide wheel 764 is positioned at the both sides of roller set 74, and settles side by side with the roller in roller set 74.
As shown in Fig. 6-8, jacking transferring device 3 comprises jacking cylinder 71, adapter plate 72, raising plate 73 and roller set 74, jacking cylinder 71 is arranged on adapter plate 72, and the piston rod of jacking cylinder 71 connection raising plate 73, on raising plate 73, by fixed mount 75, roller set 74 is installed.Linear bearing 721 is installed on adapter plate 72, guide pillar 731 is installed on raising plate 73, guide pillar 731 is positioned at linear bearing 721 and can moves up and down along linear bearing 721.Roller set 74 comprises motorized pulleys 741 and the moving roller 742 of a plurality of nothing, and motorized pulleys 741 drive without moving roller 742 rotating Vortexes by polywedge bet (not shown).
When working plate 2 is positioned at jacking rotating transfer device 4 top, jacking rotating transfer device 4 and jacking transferring device 3 be jack-up upwards, make working plate 2 depart from double-speed chain chain 1, the swivel mount 76 of jacking rotating transfer device 4, in the drive backspin turnback of stepping motor 78, makes working plate 2 realize 180 degree rotations; The roller set 74 of jacking rotary mobile device 4 and jacking transferring device 3 is rotated, realize the transfer of working plate 2 from jacking rotating transfer device 4 to jacking transferring device 3, jacking rotating transfer device 4 and jacking transferring device 3 are fallen reset, working plate 2 is fallen, again contact with double-speed chain chain 1, along with the transmission of double-speed chain chain 1, realize the tune of working plate 2, thereby realize the crank motion of working plate 2.
As a preferred embodiment of the present invention, the distance between each station is the length of working plate 2.When the operation of this station not yet completes, but the operation of a upper station has been when completed, and completed working plate 2 just has position to keep in, and is conducive to raise the efficiency.
As Fig. 9-12, working plate 2 comprises frock base plate 21, be arranged on described frock base plate 21 for place coil bobbin frame 22, be arranged on described frock base plate 21 for hang the number of turn is few, diameter is large cable or for fixed placement the flex holder 23 of the end of a thread of the cable on described bobbin frame 22, described bobbin frame 22 and described flex holder 23 are equipped with.
Particularly, as shown in Fig. 9,11, described bobbin frame 22 comprises side shield 221, separator of battery plates 222, strut bar 223 and fixed leg 224, described side shield 221 has two, be separately positioned on the both sides of the separator of battery plates 222 of a plurality of equidistant arrangement in parallels, and described side shield 221 is parallel with described separator of battery plates 222, thereby between a plurality of separator of battery plates 222, can place a plurality of coils for processing.In addition, a plurality of separator of battery platess 222 are passed by a strut bar 223 and two fixed legs 224, the two ends of described strut bar 223 and fixed leg 224 are connected to respectively two side shields 221, and the lower end of described two side shields 221 is separately fixed on the upper surface of described frock base plate 21.Described strut bar 223 is for support coils, and described fixed leg 224 is for fixed coil.Preferably, on position on the lower, the centre that described strut bar 223 is arranged on two fixed legs 224, to realize the more stable supporting of coil and fixing.Described separator of battery plates 222 is preferably octagon, and described side shield 221 tops are identical with the shape of described separator of battery plates 222, and bottom is rectangle.Described side shield 221 and separator of battery plates 222 can also, for any suitable shape, be not restricted to this embodiment.
As shown in Fig. 9,10, described flex holder 23 comprises vertical rod 231, cross bar 232 and pipe link 233, and described cross bar 232 is fixed in described vertical rod 231 on horizontal, longitudinal direction movably by clamping regulator 234.Specifically, described clamping regulator 234 is provided with lateral adjustments bolt and longitudinal adjusting bolt, can cross bar 232 be fixed in vertical rod 231 with required horizontal, lengthwise position according to the shape of the required flex holder of processing cable.90 degree are upwards turned up at described cross bar 232 two ends, form two hanging wire ends, i.e. the first hanging wire end 2321 and the second hanging wire end 2322.Described pipe link 233 one end are connected to described vertical rod 231, make pipe link 233 and vertical rod 231 form T shape structure, and the other end is connected to the strut bar 223 of described bobbin frame 22, to described flex holder 23 is fixed together with described bobbin frame 22.The lower end of described vertical rod 231 is fixed on the upper surface of described frock base plate 21.
As shown in figure 12, the lower surface of described frock base plate 21 is provided with bus 25, the upper surface of described frock base plate 21 is provided with socket 24(referring to Fig. 9), described bus 25 insulate with the lower surface of frock base plate 21, described socket 24 and described bus 25 electrical connections.Preferably, described bus 25 is two, is set in parallel in the lower surface of described frock base plate 21, and corresponding to the conductive casters 81 of the collector rail 8 on conveyor line, collector rail 8 is preferably and is arranged between two double-speed chain chains 1 (referring to Figure 13).Specifically, when bus 25 contacts with the conductive casters 81 of collector rail 8 on fitting line, socket 24 by means of bus 25 also by charged, thereby can add required electricity consumption operation power in man-hour for cable, and do not need extra power supply.
As shown in figure 12, the both sides of described frock base plate 21 are provided with recess, and described recess is provided with damping rubber block 26, when it contacts with blocking mechanism 6, can effectively reduce the impact of working plate and vibrations.
Described frock base plate 21 is preferably rectangle.The side that bobbin frame 22 is not connected with flex holder 23 can also be provided preferably with brace panel (not marking), the Joint strenght further strengthening between the side shield 221 and separator of battery plates 222 of bobbin frame 22, between side shield 221 and frock base plate 21.
Step 2: the initiating terminal in chain group 1 is placed on the optical fiber of required processing on the bobbin frame 22 of described working plate 2, and the end of a thread of optical fiber is fixed on described flex holder 23, operates with handled easily personnel.
Step 3: described working plate 2 along with the forward transmission of chain group 1 successively from first station move to the 6th station-go to crust (cutting fibrous glass) ,Zuo branch, wear loose mail, wire stripping, crimping and reserved, optical fiber is operated accordingly on each station respectively.
Step 4: the 7th station-enter stove solidifies described working plate 2, optical fiber is operated accordingly on this station along with the forward transmission of chain group 1 moves to.
Describedly enter stove and solidify station and be provided with into stove curing area 8, its length is the length of eight working plates.Optical fiber enters stove and solidify to need charged carrying out entering stove curing area 8, so enter the conveyor line of stove curing area, is provided with collector rail 9.As shown in figure 13, when optical fiber enters stove and solidifies, conductive casters 91 on collector rail 9 contacts and makes it charged with bus 25 on working plate 2, makes the socket of working plate 2 its upside when entering stove curing area 8 and move charged all the time, thereby gives curing operation uninterrupted power supply.Above entering stove curing area 8 conveyor lines, be provided with protective case (not shown).
Step 5: described working plate 2 is along with the forward transmission of chain group 1 moves to the 8th station-cut fibre, optical fiber is operated accordingly on this station.
Step 6: described working plate 2 is along with the forward transmission of chain group 1 moves to the 9th station-grinding, optical fiber is operated accordingly on this station.
As shown in figure 14, owing to grinding, required time is longer, is about the twice of all the other station manipulation times, therefore be provided with, shifts out station.This process of lapping is provided with the station (grind 1 and grind 2) of two same operation.Shift out station and mainly by jacking transferring device (No. 1 jacking transferring device, No. 2 jacking transferring devices) is installed on conveyor line, realize, and be provided with staging area at front end, and be provided with buffer zone between two stations.In this ground station, be provided with successively No. 1 blocking mechanism, No. 2 blocking mechanisms, No. 3 blocking mechanisms, No. 4 blocking mechanisms.
When detect opto-electronic pickup detect grind 1 or grind 2 shift out on station without working plate when (lacking material), blocking mechanism 1 can decline and let pass, give to grind 1 or grind 2 feedings, when grinding 1 and grind 2 shift out when all there is no product on station, preferential giving ground 1 feeding.
After feed system puts in place to grinding 1 feeding (being that working plate 2 is positioned at directly over No. 1 jacking transferring device), when the operating personal of grinding 1 is pressed loading and unloading button, system can be by detecting working plate 2(product) be to shift out station position or above No. 1 jacking transferring device grinding 1, if now working plate 2 is above No. 1 jacking transferring device, start material loading operation, No. 1 jacking transferring device jack-up that will make progress, working plate 2 is departed to double-speed chain chain 1, then No. 1 jacking transferring device is rotated in the forward with the roller shifting out on station, make working plate 2 transfers to shifting out on station, then No. 1 jacking transferring device decline resets.
After the operation of grinding 1 completes, when the operating personal of grinding 1 is pressed loading and unloading button, system can be by detecting working plate 2(product) be to shift out station position or above No. 1 jacking transferring device grinding 1, if now working plate shifts out station position what grind 1 station, start blanking operation, No. 1 jacking transferring device jack-up that will make progress, No. 1 jacking transferring device and shift out the roller contrarotation on station, make on working plate transfer to 1 jacking transferring device, No. 1 jacking transferring device declines and resets, working plate is fallen, again contact with double-speed chain chain 1, by 1 transmission of double-speed chain chain, No. 2 blocking mechanism is let pass, complete blanking operation.If shift out station and there is working plate 2(product No. 1 jacking transferring device top because fault or artificial origin grind 1) time, now press the button system and can point out warning.
When grinding 1, complete blanking, when working plate enters buffer zone, if now grind 2 just operation (grind shifting out of 2 stations and working plate 2 detected on station), No. 3 and No. 4 blocking mechanisms can be to directly letting pass from grinding the working plate 2 of 1 blanking.If now grind 2, carrying out loading and unloading, No. 3 blocking mechanisms can stop, working plate 2 is waited in buffer zone, until grind 2 loading and unloading, complete, and No. 3 blocking mechanisms are to grinding working plate 2 clearances that fulfil assignment on 1.Because now grind on 2 workplatform without working plate 2, in lacking material state, so No. 4 cylinder can stop the working plate 2 fulfiling assignment in grinding 1, and make it rest on jacking transferring device top No. 2, working plate 2 rests on behind No. 2 jacking transferring device tops, and this grinds 2 operators and presses No. 4 blocking mechanism clearance buttons clearances.When grinding 2 in lacking material state, if now grind 1 while carrying out operation of feeding and discharging, No. 1 blocking mechanism or in blocked state constitutes; If now grind 1 just operation (grind 1 shift out working plate 2 detected on station), No. 1 and No. 2 and No. 3 blocking mechanisms are directly let pass, No. 4 cylinder can stop it, make it be parked in jacking transferring device top No. 2, material loading operation is carried out in preparation, grinds 2 loading and unloading similar with the operation of feeding and discharging of grinding 1.
Step 7: the tail end in chain group 1 is reversed end for end described working plate 2 transfers, and it is transferred load in chain group 2.
Tune and transfer mainly complete by jacking rotating transfer device 4 and jacking transferring device 3.When working plate 2 is positioned at jacking rotating transfer device 4 top of chain group 1 afterbody, jacking rotating transfer device 4 and jacking transferring device 3 be jack-up upwards, make working plate 2 depart from chain group 1, the swivel mount 76 of jacking rotating transfer device 4 is in the drive backspin turnback of stepping motor 78, make working plate 2 realize the rotation of 180 degree, the roller of jacking rotating transfer device 4 and jacking transferring device 3 rotates, realize the transfer of working plate 2 from jacking rotating transfer device 4 to jacking transferring device 3, jacking rotating transfer device 4 and jacking transferring device 3 are fallen reset, working plate 2 is fallen, 2 contacts of chain group, transmission along with double-speed chain chain 1, realize tune and the transfer of working plate 2.
Step 8: described working plate 2 along with the reverse drive of chain group 2 successively from the tenth station move to that the 21 station-end face inspection, 3D inspection, ODC assembling, ODC assembling, ODC heat-shrink tube, test, test are standby, the inspection of passage/LC end face, the inspection of ODC end face, label, exterior check and packing, on each station, optical fiber is operated accordingly respectively, and the optical fiber after finally being processed.
In order to process more optical fiber, working plate 2(is empty) will again reverse end for end and transfer, tune and transfer that its process and above-mentioned working plate 2 carry out at the tail end of chain group 1 are identical.
The above embodiment has only expressed embodiments of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (5)
1. by a method that adopts the optical fiber processing fitting line processing optical fiber of double-speed chain, it is characterized in that, comprise the following steps:
Step 1: provide a kind of for processing the optical fiber processing fitting line of the employing double-speed chain of optical fiber, this fitting line comprises: double-speed chain chain, driving device and working plate, two pairs of double-speed chain chain (chain groups 1, chain group 2) between, be provided with jacking transferring device and jacking rotating transfer device, described optical fiber processing fitting line is provided with 21 stations, each station place is provided with blocking mechanism, described jacking transferring device comprises jacking cylinder, adapter plate, raising plate and roller set, described jacking rotating transfer device comprises jacking cylinder, adapter plate, raising plate, swivel mount and roller set, described working plate comprises frock base plate, bobbin frame, flex holder, the lower surface of described frock base plate is provided with bus, the upper surface of described frock base plate is provided with socket,
Step 2: the initiating terminal in chain group 1 is placed on the optical fiber of required processing on the bobbin frame of described working plate, and the end of a thread of optical fiber is fixed on described flex holder, operates with handled easily personnel;
Step 3: described working plate is along with the forward transmission of chain group 1 moves to the 6th station from first station successively---go to crust (cutting fibrous glass) ,Zuo branch, wear loose mail, wire stripping, crimping and reserved, optical fiber is operated accordingly on each station respectively;
Step 4: the 7th station-enter stove solidifies described working plate, optical fiber is operated accordingly on this station along with the forward transmission of chain group 1 moves to;
Step 5: described working plate is along with the forward transmission of chain group 1 moves to the 8th station---cut fibre, optical fiber is operated accordingly on this station;
Step 6: described working plate is along with the forward transmission of chain group 1 moves to the 9th station---grind, optical fiber is operated accordingly on this station;
Step 7: the tail end in chain group 1 is reversed end for end described working plate transfer, and it is transferred load in chain group 2;
Step 8: described working plate is along with the reverse drive of chain group 2 moves to the 21 station from the tenth station successively---end face inspection, 3D inspection, ODC assembling, ODC assembling, ODC heat-shrink tube, test, test are standby, the inspection of passage/LC end face, the inspection of ODC end face, label, exterior check and packing, on each station, optical fiber is operated accordingly respectively, and the optical fiber after finally being processed.
2. method according to claim 1; it is characterized in that; describedly enter stove and solidify station and be provided with into stove curing area; its length is the length of eight working plates; the described conveyor line that enters stove curing area is provided with the collector rail that is used to curing operation uninterrupted power supply; described collector rail is provided with the guide wheel for contacting with the bus of described working plate, described in enter stove curing area conveyor line top and be provided with protective case.
3. method according to claim 1, it is characterized in that, described ground station is provided with grinds 1 and grind 2, described grinding 1 and grind 2 and be all respectively equipped with and shift out station, staging area, jacking transferring device and detects opto-electronic pickup, described grinding 1 and grind 2 between be provided with buffer zone.
4. method according to claim 3, is characterized in that, the operation of described grinding 1 and grinding 2 comprises:
When detecting opto-electronic pickup, detect and grind 1 or grind 2 shift out on station without working plate when (lacking material), give and grind 1 or grind 2 feedings, when grinding 1 and grind 2 shift out when all there is no product on station, preferential giving ground 1 feeding;
When feed system, give to grind after 1 feeding puts in place, grinding 1 operating personal, manually to control to detect working plate (product) be to shift out station position or above No. 1 jacking transferring device, if above No. 1 jacking transferring device, start material loading operation grinding 1;
When grinding after 1 operation completes, grinding 1 operating personal, manually to control to detect working plate (product) be to shift out station position or above No. 1 jacking transferring device grinding 1, if shift out station position what grind 1 station, starts blanking operation;
When grind 1 shift out station and No. 1 jacking transferring device top while having working plate (product), grind the detection prompting that 1 operating personal manually controls and report to the police;
When grinding 1, complete blanking, when working plate enters buffer zone, if now grind 2 just in operation, directly let pass from grinding the working plate of 1 blanking, if now grind 2, carrying out loading and unloading, make working plate wait in buffer zone, until grind 2 loading and unloading, complete, just to grinding the working plate clearance fulfiling assignment on 1;
If grind on 2 workplatform without working plate (lacking material),, to stopping grinding the working plate fulfiling assignment on 1, make it rest on jacking transferring devices top No. 2, grind 2 operating personal and manually control it is let pass;
When grinding 2 in lacking material state, if now grind 1 while carrying out operation of feeding and discharging, stop other working plates, if now grind 1 just in operation, make another working plate be parked in jacking transferring device top No. 2, material loading operation is carried out in preparation, grinds 2 loading and unloading similar with the operation of feeding and discharging of grinding 1.
5. method according to claim 1, is characterized in that, described tune transfer complete by jacking rotating transfer device and jacking transferring device.
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| CN201310474477.9A CN103569616B (en) | 2013-10-12 | 2013-10-12 | A kind of method of optical fiber processing fitting line processing optical fiber of employing double-speed chain |
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| CN201310474477.9A CN103569616B (en) | 2013-10-12 | 2013-10-12 | A kind of method of optical fiber processing fitting line processing optical fiber of employing double-speed chain |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105109951A (en) * | 2015-09-23 | 2015-12-02 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
| CN105540191A (en) * | 2016-01-29 | 2016-05-04 | 广东汇利兴精工科技有限公司 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
| CN106475841A (en) * | 2016-12-07 | 2017-03-08 | 佛山市圣特斯数控设备有限公司 | A kind of self-feeding for possessing upender and reclaimer device |
| CN107128662A (en) * | 2017-06-20 | 2017-09-05 | 中核(天津)科技发展有限公司 | Multistation streamline and control method |
| CN107434134A (en) * | 2017-09-12 | 2017-12-05 | 湖南帝豪船舶设备制造有限公司 | Multifunctional leather belt line |
| CN108058981A (en) * | 2017-12-13 | 2018-05-22 | 格力电器（武汉）有限公司 | Conveying system for air conditioner detection and commodity inspection room |
| CN109163886A (en) * | 2018-11-14 | 2019-01-08 | 吴美珍 | Optical fibre device performance detection mould group and optical fibre device test equipment |
| CN109353771A (en) * | 2018-12-17 | 2019-02-19 | 苏州运昊设备制造有限公司 | Charging tray blanking machine |
| CN109941720A (en) * | 2019-04-17 | 2019-06-28 | 江苏欣达通信科技股份有限公司 | A kind of wire jumper double-speed chain pipeline |
| CN109974830A (en) * | 2019-04-17 | 2019-07-05 | 江苏欣达通信科技股份有限公司 | The detection device calculated based on weighing |
| CN110834931A (en) * | 2019-12-17 | 2020-02-25 | 厦门宏泰智能制造有限公司 | Automatic assembly line of network terminal |
| CN111422571A (en) * | 2020-03-31 | 2020-07-17 | 广州市英颢电子设备有限公司 | Control system and control method of product detection equipment |
| CN111687633A (en) * | 2020-05-07 | 2020-09-22 | 山东泰展机电科技股份有限公司 | Transfer case assembly assembling and detecting system |
| CN113968475A (en) * | 2020-07-22 | 2022-01-25 | 群翊工业股份有限公司 | Baking device |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105109951A (en) * | 2015-09-23 | 2015-12-02 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
| CN105540191A (en) * | 2016-01-29 | 2016-05-04 | 广东汇利兴精工科技有限公司 | Digital and intelligent integrated production line for electronic and electrical appliances and production process for digital and intelligent integrated production line |
| CN106475841A (en) * | 2016-12-07 | 2017-03-08 | 佛山市圣特斯数控设备有限公司 | A kind of self-feeding for possessing upender and reclaimer device |
| CN106475841B (en) * | 2016-12-07 | 2018-11-02 | 广东圣特斯数控设备有限公司 | A kind of self-feeding having upender and reclaimer device |
| CN107128662A (en) * | 2017-06-20 | 2017-09-05 | 中核(天津)科技发展有限公司 | Multistation streamline and control method |
| CN107434134A (en) * | 2017-09-12 | 2017-12-05 | 湖南帝豪船舶设备制造有限公司 | Multifunctional leather belt line |
| CN108058981A (en) * | 2017-12-13 | 2018-05-22 | 格力电器（武汉）有限公司 | Conveying system for air conditioner detection and commodity inspection room |
| CN109163886B (en) * | 2018-11-14 | 2020-03-31 | 重庆特发信息光缆有限公司 | Optical fiber device performance detection module and optical fiber device testing equipment |
| CN109163886A (en) * | 2018-11-14 | 2019-01-08 | 吴美珍 | Optical fibre device performance detection mould group and optical fibre device test equipment |
| CN109353771A (en) * | 2018-12-17 | 2019-02-19 | 苏州运昊设备制造有限公司 | Charging tray blanking machine |
| CN109941720A (en) * | 2019-04-17 | 2019-06-28 | 江苏欣达通信科技股份有限公司 | A kind of wire jumper double-speed chain pipeline |
| CN109974830A (en) * | 2019-04-17 | 2019-07-05 | 江苏欣达通信科技股份有限公司 | The detection device calculated based on weighing |
| CN110834931A (en) * | 2019-12-17 | 2020-02-25 | 厦门宏泰智能制造有限公司 | Automatic assembly line of network terminal |
| CN111422571A (en) * | 2020-03-31 | 2020-07-17 | 广州市英颢电子设备有限公司 | Control system and control method of product detection equipment |
| CN111422571B (en) * | 2020-03-31 | 2022-08-05 | 广州市英颢电子设备有限公司 | Control system and control method of product detection equipment |
| CN111687633A (en) * | 2020-05-07 | 2020-09-22 | 山东泰展机电科技股份有限公司 | Transfer case assembly assembling and detecting system |
| CN113968475A (en) * | 2020-07-22 | 2022-01-25 | 群翊工业股份有限公司 | Baking device |
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