CN111115186A - Automatic sleeper spring conveying system - Google Patents
Automatic sleeper spring conveying system Download PDFInfo
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- CN111115186A CN111115186A CN201911217541.9A CN201911217541A CN111115186A CN 111115186 A CN111115186 A CN 111115186A CN 201911217541 A CN201911217541 A CN 201911217541A CN 111115186 A CN111115186 A CN 111115186A
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- line body
- double
- connecting piece
- vertical
- lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention provides an automatic sleeper spring conveying system which comprises a double-layer speed-multiplying chain conveying line body, a line head and tail lifting mechanism and a double-layer right-angle transfer mechanism, wherein the double-layer speed-multiplying chain conveying line body comprises two vertically conveyed line bodies with different lengths and a transverse line body, the two vertically conveyed line bodies with different lengths comprise a longer first vertical line body and a shorter second vertical line body, and the double-layer right-angle transfer mechanisms for transferring the conveying direction are arranged at the two end parts of the line body of the transverse line body on the vertically conveyed line body.
Description
Technical Field
The invention relates to the technical field of automatic production of mechanical parts, in particular to an automatic sleeper spring conveying system.
Background
For the maintenance of the truck sleeper spring in a vehicle section maintenance workshop, a set of system for visual detection and intelligent matching of the truck sleeper spring is provided. The technology integrates a mechanical structure for detection and matching guide, a control system and a detection and matching decision, can realize the radius and height values of the sleeper spring detected in a non-contact mode under the whole-disc state of the sleeper spring, and a conveying line automatically conveys the sleeper spring to each station, so that the intelligent matching system needs an automatic sleeper spring conveying system matched with the intelligent matching system.
Disclosure of Invention
In view of the above-mentioned defects in the prior art, the technical object of the present invention is to provide an automatic sleeper spring conveying system, which is convenient to assemble, has high automation degree in the conveying process, and can significantly improve the working efficiency by being matched with the existing visual detection and intelligent matching system for the sleeper spring of the truck.
In order to realize the technical purpose, the invention provides an automatic sleeper spring conveying system which comprises a double-layer speed-doubling chain conveying line body, a line head and tail lifting mechanism and a double-layer right-angle transfer mechanism, the double-layer speed-multiplying chain conveying line body comprises two vertical conveying line bodies with different lengths and a transverse line body, the two vertical conveying line bodies with different lengths comprise a longer first vertical line body and a shorter second vertical line body, the two ends of the transverse wire body on the vertical conveying wire body are respectively provided with a double-layer right-angle transfer mechanism for transferring the conveying direction, for the two vertical conveying wire bodies, wherein, for the second vertical line body, the other end part is also provided with a wire head and tail lifting mechanism, the right-angle transfer mechanism is arranged at the position 2/3, and both ends of the right-angle transfer mechanism are provided with a wire head-tail lifting mechanism.
Furthermore, the line head and tail lifting mechanism comprises two opposite mounting frames, a lifting structure and a connecting frame for connecting the two mounting frames, and is characterized in that two vertically arranged side rails are symmetrically arranged at two side positions in the mounting frames, a vertically arranged rodless cylinder is arranged at the middle position of each of the two mounting frames, a slider is arranged on a linear guide rail of the rodless cylinder, the lifting structure is arranged between the two mounting frames and movably arranged on the side rails, the middle positions at two ends of the lifting structure are fixedly connected with the sliders, a rectangular piece is arranged at one side of the lifting structure, a transversely arranged grating is arranged at the upper position of the rectangular piece, and a photoelectric switch matched with the grating is also arranged at the opposite position of the lifting structure at the other side of the grating, the lifting structure further comprises a first roller group which is horizontally arranged, and the first roller group is perpendicular to the mounting frame and is parallel to the connecting piece.
Further, the double-layer right-angle transfer mechanism comprises a rack, a support, a proximity switch and a lifting platform device, wherein the rack comprises vertical columns and horizontally distributed connecting pieces which are longitudinally distributed in a three-dimensional space, each connecting piece comprises a longitudinal connecting piece and a transverse connecting piece, the transverse connecting pieces are divided into an upper group and a lower group, two ends of each transverse connecting piece are fixedly connected to the corresponding vertical column, the longitudinal connecting pieces are also divided into an upper group and a lower group, two ends of each longitudinal connecting piece which is positioned above the longitudinal connecting pieces are fixedly connected to the corresponding transverse connecting pieces, the lifting platform device is arranged on the transverse connecting pieces which are positioned above the longitudinal connecting pieces, each lifting platform device comprises a movable guide rail, a matched second cylinder, a movable platform and a second cylinder group, the movable guide rails are symmetrically distributed, each movable guide rail comprises two symmetrically arranged side rails, and the second cylinder is, the automatic transfer mechanism is characterized in that a movable table is fixedly connected with a sliding block on the second cylinder, a second roller set is longitudinally distributed on the movable table, fixing pieces are fixedly mounted at two ends of the movable guide rail, the upper end and the lower end of the second cylinder are mounted on the fixing pieces, a lifting table device is also mounted on the transverse connecting piece located below the movable guide rail, the outer side of the side rail of the movable guide rail is fixedly connected with the inner side of the longitudinal connecting piece, a proximity switch which faces upwards is mounted on the longitudinal connecting piece below the movable guide rail, and a proximity switch is also mounted on the longitudinal connecting piece located above the transfer direction of the transfer mechanism.
Furthermore, each wire end and tail lifting mechanism is provided with an operation platform, wherein a display platform is further arranged on one side of the operation platform arranged on the second vertical wire end.
Furthermore, the end of the second vertical line body, which is provided with the control platform, is the tail end of the whole conveying system.
Furthermore, on the first vertical line body, one end far away from the double-layer right-angle transfer mechanism is the starting end of the whole conveying system.
Furthermore, a plurality of stopping components are further arranged on the double-layer speed-multiplying chain conveying line body.
Furthermore, a group of rollers are arranged on the double-layer right-angle transfer mechanism, the rollers comprise electric power rollers and unpowered rollers, and the power rollers and the unpowered rollers are distributed at intervals.
Further, a tray for conveying the sleeper springs is arranged above the double-layer speed-multiplying chain conveying line body.
The intelligent truck sleeper spring visual detection and selection system is convenient to assemble, high in automation degree in the conveying process, and capable of obviously improving the working efficiency by being matched with the existing visual detection and intelligent selection system for the truck sleeper springs.
Drawings
Fig. 1 is an overall structural view of the present invention.
FIG. 2 is a partial block diagram of the right angle transition of the present invention.
Fig. 3 is a detailed structure diagram of the thread end-to-end lifting mechanism.
Fig. 4 is a detailed structure diagram of the double-layer right-angle transfer mechanism.
Fig. 5 is a detailed structure diagram of the movable table.
In the figure, 1, a double-layer speed-multiplying chain conveyor line body; 2. a thread end lifting mechanism; 3. a double-layer right-angle transfer mechanism; 4. a manipulation platform; 5. a display platform; 6. a stop assembly; 7. a roller; 8. a tray; 9. a sleeper spring; 101. a transverse wire body; 102. a first vertical line body; 103. a second vertical line body 201 and a mounting rack; 202. A lifting structure; 203. a side rail; 204. a rodless cylinder; 205. a linear guide rail; 206. a slider; 207. A connecting frame; 208. a rectangular member; 209. a grating; 210. a photoelectric switch; 211. a first roller group, 31, a frame; 32. a support; 33. a proximity switch; 34. a lifting table device; 3101. a column; 3102. a longitudinal connector; 3103. a transverse connector; 3401. a movable guide rail; 3402. a second cylinder; 3403. a second set of rollers; 3404. a movable table.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
With reference to the attached drawings 1-2 of the specification, an automatic spring sleeper conveying system comprises a double-layer double-speed chain conveying line body 1, a line head and tail lifting mechanism 2 and a double-layer right angle transfer mechanism 3, wherein the double-layer double-speed chain conveying line body 1 comprises two vertically conveyed line bodies with different lengths and a transverse line body 101, the two vertically conveyed line bodies with different lengths comprise a longer first vertical line body 102 and a shorter second vertical line body 103, the double-layer right angle transfer mechanisms 3 for transferring the conveying direction are arranged at two end parts of the line body of the transverse line body 101 on the vertically conveyed line body, for the two vertically arranged line bodies, the second vertical line body 103 is also provided with the line head and tail lifting mechanism 2 at the other end part, for the first vertical line body 102, the right angle transfer mechanism 3 is arranged at the position of 2/3, both ends of the lifting mechanism are provided with a wire head and tail lifting mechanism 2.
Every line head and tail elevating system 2 department all installs one and controls platform 4, wherein install the one side of controlling platform 4 at second vertical line body 103 end and still be provided with a display platform 5, second vertical line body 103 at, the one end of installing and controlling platform 4 is whole conveying system's end, first vertical line body 102 at, the one end far away from double-deck right angle transfer mechanism 3 is whole conveying system's initiating terminal, be reserve conveying segment between its other end to double-deck right angle transfer mechanism 3, still install a plurality of backstop subassemblies 6 on the double-deck doubly fast chain conveying line body 1.
All install a set of running roller 7 on the double-deck right angle transfer mechanism 3, the running roller includes electric power running roller and unpowered running roller to power running roller and unpowered running roller interval distribution put the tray 8 that is used for transporting pillow spring 9 above the double-deck doubly fast chain transfer line body 1.
As shown in fig. 3, the line end-to-end lifting mechanism 2 includes two opposite mounting frames 201, a lifting structure 202 and a connecting frame 207 for connecting the two mounting frames, and is characterized in that two side rails 203 arranged vertically are symmetrically installed at two sides inside the mounting frame 201, a rodless cylinder 204 arranged vertically is installed at a middle position of each of the two mounting frames, a slider 206 is installed on a linear guide rail 205 of the rodless cylinder 204, the lifting structure 202 is arranged between the two mounting frames 201 and movably installed on the side rails 203, the middle position of two ends of the lifting structure 202 is fixedly connected to the slider 206, a rectangular member 208 is installed at one side of the lifting structure 202, a grating 209 arranged horizontally is arranged at a position above the rectangular member 208, a photoelectric switch 210 matched with the grating 209 is also installed at a relative position of the lifting structure 202 at the other side of the grating 209, the lifting structure 202 further comprises a first roller set 211 horizontally arranged, and the first roller set 211 is perpendicular to the mounting frame 201 and parallel to the connecting piece 207.
As shown in fig. 4 and 5, the double-layer right-angle transfer mechanism 3 comprises a frame 31, a support 32, a proximity switch 33, and a lifting platform device 34, wherein the frame 31 comprises a vertical column 3101 longitudinally distributed in a three-dimensional space and a horizontally distributed connecting piece, the connecting piece comprises a longitudinal connecting piece 3102 and a transverse connecting piece 3103, the transverse connecting piece 3103 is divided into an upper group and a lower group, two ends of the transverse connecting piece 3101 are fixedly connected to the vertical column 3101, the longitudinal connecting piece 3102 is also divided into an upper group and a lower group, two ends of the upper longitudinal connecting piece 3102 are fixedly connected to the transverse connecting piece 3103, the lifting platform device 34 is arranged on the upper transverse connecting piece 3103, the lifting platform device 34 comprises a movable guide 3401 and a matched second cylinder 3402, the movable platform 3404 and a second cylinder group 3403, the movable guide 3401 is two symmetrically distributed groups, each movable guide 3401 comprises two, a second cylinder 3402 is further arranged between the two side rails, a movable table 3404 is fixedly connected with a sliding block on the second cylinder 3402, a second cylinder group 3403 is longitudinally distributed on the movable table 3404, fixing pieces 3405 are further fixedly arranged at two ends of the movable guide rail 3401, the upper end and the lower end of the second cylinder 3402 are arranged on the fixing pieces 3405, a lifting table device 34 is also arranged on a transverse connecting piece 3102 positioned below, the outer side of the side rail of the movable guide rail 3401 is further fixedly connected with the inner side of a longitudinal connecting piece 3102, an upward approach switch 33 is arranged on the longitudinal connecting piece 3102 positioned below, and an approach switch 33 is also arranged on the longitudinal connecting piece 103 positioned above the transfer direction of the transfer mechanism.
In actual work, the tray 8 with the occipital spring 9 placed thereon is conveyed to the double-layer right-angle transfer mechanism 3 from the starting end of the first vertical line 102, namely, the end far away from the double-layer right-angle transfer mechanism 3, enters the transverse line 101 after turning, and enters the second vertical line 103 after turning through the double-layer right-angle transfer mechanism 3.
The intelligent truck sleeper spring visual detection and selection system is convenient to assemble, high in automation degree in the conveying process, and capable of obviously improving the working efficiency by being matched with the existing visual detection and intelligent selection system for the truck sleeper springs.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (8)
1. An automatic spring sleeper conveying system comprises a double-layer speed-doubling chain conveying line body (1), a line head and tail lifting mechanism (2) and a double-layer right-angle transfer mechanism (3), and is characterized in that the double-layer speed-doubling chain conveying line body (1) comprises two vertical conveying line bodies with different lengths and a transverse line body (101), the two vertical conveying line bodies with different lengths comprise a longer first vertical line body (102) and a shorter second vertical line body (103), the double-layer right-angle transfer mechanisms (3) for transferring the conveying direction are arranged at the positions of two end parts of the line body of the transverse line body (101) on the vertical conveying line body, for the two vertically arranged line bodies, the second vertical line body (103) is also provided with the line head and tail lifting mechanism (2), for the first vertical line body (102), the double-layer right-angle transfer mechanism (3) is arranged at the position of 2/3, both ends of the device are provided with wire end-to-end lifting mechanisms (2), each wire end-to-end lifting mechanism (2) is provided with an operation platform (4), and one side of the operation platform (4) arranged at the end of the second vertical wire body (103) is also provided with a display platform (5).
2. An automatic occipital spring delivery system of claim 1 wherein: the line head and tail lifting mechanism (2) comprises two oppositely arranged mounting frames (201), a lifting structure (202) and a connecting frame (207) used for connecting the two mounting frames, and is characterized in that two vertically arranged side rails (203) are symmetrically arranged at two side positions in the mounting frames (201), a vertically arranged rodless cylinder (204) is arranged at the middle position of each of the two mounting frames, a sliding block (206) is arranged on a linear guide rail (205) of the rodless cylinder (204), the lifting structure (202) is arranged between the two mounting frames (201) and movably arranged on the side rails (203), the middle positions of two ends of the lifting structure (202) are fixedly connected with the sliding blocks (206), a rectangular piece (208) is arranged on one side of the lifting structure (202), and a transversely arranged grating (209) is arranged at the position above the rectangular piece (208), the lifting structure (202) is further provided with a photoelectric switch (210) matched with the grating (209) at the opposite position of the other side of the grating (209), the lifting structure (202) further comprises a first roller set (211) which is horizontally arranged, and the first roller set (211) is perpendicular to the mounting frame (201) and is parallel to the connecting piece (207).
3. An automatic occipital spring delivery system of claim 1 wherein: the double-layer right-angle transfer mechanism (3) comprises a rack (31), a support (32), a proximity switch (33) and a lifting platform device (34), wherein the rack (31) comprises vertical columns (3101) which are longitudinally distributed in a three-dimensional space and horizontally distributed connecting pieces, each connecting piece comprises a longitudinal connecting piece (3102) and a transverse connecting piece (3103), each transverse connecting piece (3103) is divided into an upper group and a lower group, two ends of each transverse connecting piece are fixedly connected to the corresponding vertical column (3101), each longitudinal connecting piece (3102) is also divided into an upper group and a lower group, two ends of each longitudinal connecting piece (3102) which is positioned above the corresponding longitudinal connecting piece are fixedly connected to the corresponding transverse connecting piece (3103), the lifting platform device (34) is arranged on the transverse connecting piece (3103) which is positioned above the lifting platform device (34) and comprises a movable guide rail (3401) and a second cylinder (3402), a movable platform (3404, the utility model discloses a transfer mechanism, including activity guide rail (3401), activity guide rail (3402), slider fixedly connected with activity platform (3404) on second cylinder (3402), activity guide rail (3401) is two sets of for the symmetric distribution, and every activity guide rail (3401) has the limit rail of two symmetry settings to constitute, still is provided with second cylinder (3402) between two limit rails, slider fixedly connected with activity platform (3404) on second cylinder (3402), longitudinal distribution has second cylinder group (3403) on activity platform (3404), the both ends of activity guide rail (3401) still fixed mounting have mounting (3405), the upper and lower both ends of second cylinder (3402) are installed on mounting (3405), are located the below install elevating platform device (34) on transverse connection spare (3102) equally, the outside of the limit rail of activity guide rail (3401) still with the inboard fixed connection of longitudinal connection spare (3102), the below longitudinal connection spare (3102) on install one towards ascending proximity switch (33), be located also install a proximity switch (33) on the top longitudinal connection spare (103) of this transfer mechanism.
4. An automatic occipital spring delivery system of claim 1 wherein: and one end of the second vertical line body (103) provided with the control platform (4) is the tail end of the whole conveying system.
5. An automatic occipital spring delivery system of claim 1 wherein: and one end of the first vertical line body (102), which is far away from the double-layer right-angle transfer mechanism (3), is the starting end of the whole conveying system.
6. An automatic occipital spring delivery system of claim 1 wherein: and the double-layer speed-multiplying chain conveying line body (1) is also provided with a plurality of stop components (6).
7. An automatic occipital spring delivery system of claim 1 wherein: the double-layer right-angle transfer mechanism (3) is provided with a group of rollers (7), the rollers comprise electric power rollers and unpowered rollers, and the power rollers and the unpowered rollers are distributed at intervals.
8. An automatic occipital spring delivery system of claim 1 wherein: a tray (8) for conveying a sleeper spring (9) is arranged above the double-layer speed chain conveying line body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911217541.9A CN111115186A (en) | 2019-12-02 | 2019-12-02 | Automatic sleeper spring conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911217541.9A CN111115186A (en) | 2019-12-02 | 2019-12-02 | Automatic sleeper spring conveying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111115186A true CN111115186A (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911217541.9A Pending CN111115186A (en) | 2019-12-02 | 2019-12-02 | Automatic sleeper spring conveying system |
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| Country | Link |
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| CN (1) | CN111115186A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516525A (en) * | 2022-03-18 | 2022-05-20 | 湖南傲派自动化设备有限公司 | Automatic carton feeding system |
| CN115123773A (en) * | 2022-05-20 | 2022-09-30 | 中车石家庄车辆有限公司 | Railway freight car bogie spring detects joins in marriage car production line |
-
2019
- 2019-12-02 CN CN201911217541.9A patent/CN111115186A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516525A (en) * | 2022-03-18 | 2022-05-20 | 湖南傲派自动化设备有限公司 | Automatic carton feeding system |
| CN115123773A (en) * | 2022-05-20 | 2022-09-30 | 中车石家庄车辆有限公司 | Railway freight car bogie spring detects joins in marriage car production line |
| CN115123773B (en) * | 2022-05-20 | 2024-04-26 | 中车石家庄车辆有限公司 | Railway wagon bogie spring detection and distribution production line |
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