CN108190100B - Scattered tile finishing machine for small and medium-sized ceramic tiles and finishing method thereof - Google Patents
Scattered tile finishing machine for small and medium-sized ceramic tiles and finishing method thereof Download PDFInfo
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- CN108190100B CN108190100B CN201711268923.5A CN201711268923A CN108190100B CN 108190100 B CN108190100 B CN 108190100B CN 201711268923 A CN201711268923 A CN 201711268923A CN 108190100 B CN108190100 B CN 108190100B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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Abstract
The invention discloses a scattered tile finishing machine and a finishing method for small and medium-sized tiles. The scattered tile collator of medium and small size ceramic tile includes rollgang unit, the regular neat mechanism of fender of segmentation and whole row of ceramic tile clamping mechanism, the rollgang divide into the multistage, erects each other in succession between ceramic tile furnace outlet and ceramic tile packing position, and the regular neat mechanism of fender of segmentation sets up at two sections adjacent rollgang junctions of ceramic tile for to being located the front side the ceramic tile that the rollgang unit was carried stops in the front and back direction, thereby becomes one row along controlling the direction, whole row of ceramic tile clamping mechanism installs on the regular neat mechanism of fender of segmentation, and whole row of ceramic tile clamping mechanism can with by the regular neat mechanism of fender of segmentation blocks one row of ceramic tile after neat along controlling the direction and draws in the clamp tightly. The whole set of equipment has simple and compact structure and flexible arrangement, and can improve the production efficiency through automatic control.
Description
Technical Field
The invention belongs to the field of ceramic tile packaging equipment, and particularly relates to a scattered ceramic tile finishing machine and a finishing method thereof for small and medium-sized ceramic tiles.
Background
After the ceramic tiles enter the furnace and are fired, in order to reduce the temperature of the ceramic tiles for subsequent arrangement and packaging, the ceramic tiles need to be conveyed to a ceramic tile packaging position through longer rollers and a conveyor belt. And in the long-distance conveying process of the ceramic tiles, because of the deformation of the rollers and the tortuosity of the conveying path, when the original regularly arranged ceramic tiles reach the packaging position, the arranged ceramic tiles are very messy, and subsequent arrangement and packaging are not convenient, so that the packaging efficiency of the ceramic tiles is greatly reduced, and the working strength of workers is improved.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides a scattered ceramic tile finishing machine and a finishing method thereof, wherein scattered ceramic tiles are gradually finished into a regular row of ceramic tiles by adopting a sectional finishing method and an automatic finishing mode so as to improve the packaging efficiency of the ceramic tiles.
The technical scheme adopted by the invention is as follows: the scattered tile collator comprises a conveying roller way unit, a segmented regular blocking and aligning mechanism and a whole row of tile clamping mechanisms, wherein the conveying roller way unit is divided into a plurality of sections which are continuously erected between a tile outlet and a tile packaging position, the segmented regular blocking and aligning mechanism is arranged at the joint of two adjacent conveying roller ways of tiles and used for blocking tiles conveyed by the conveying roller way unit positioned on the front side in the front-back direction and forming a row in the left-right direction, the whole row of tile clamping mechanisms are arranged on the segmented regular blocking and aligning mechanism, and the whole row of tile clamping mechanisms can fold and clamp the row of tiles which are blocked and aligned by the segmented regular blocking and aligning mechanism in the left-right direction.
Preferably the rollgang unit includes roll table support, power straight roller, roll table power adjustable speed motor, roll table power sprocket, roll table tensioning sprocket, roll table power chain and roll table auxiliary sprocket, the power straight roller sets up on the roll table support, roll table power adjustable speed motor is in the below setting of power straight roller is on the roll table support, with the help of roll table power sprocket, roll table tensioning sprocket, roll table power chain and roll table auxiliary sprocket can adjust the rotational speed of power straight roller.
Preferably, the segmented orderly blocking and aligning mechanism comprises a blocking and aligning support frame, a blocking and aligning cylinder, a blocking and aligning baffle plate and a plurality of sensors, the blocking and aligning support frame is erected between the two sections of conveying units, the blocking and aligning baffle plate is installed on the blocking and aligning support frame by means of the blocking and aligning cylinder, the blocking and aligning baffle plate can rapidly move up and down under the action of the blocking and aligning cylinder, so that the position of the blocking and aligning baffle plate can be changed between a blocking position which is close to a track surface formed by the power straight rollers and blocks the movement of tiles and a release position which is away from the track surface and allows the tiles to pass through, and the sensors are installed on the blocking and aligning support frame and the blocking and aligning baffle plate respectively.
Preferably, when the aligning baffle is located at the releasing position, the vertical distance between the aligning baffle and the raceway surface is larger than the thickness of one ceramic tile and smaller than the thickness of two ceramic tiles.
Preferably, the two blocking cylinders are symmetrically distributed left and right.
The preferable segmented orderly blocking and aligning mechanism further comprises two return springs which are arranged on the inner sides of the two blocking and aligning cylinders in a bilateral symmetry mode, the upper ends of the return springs are connected to the blocking and aligning support frames, and the lower ends of the return springs are arranged on the blocking and aligning baffle and used for pulling the blocking and aligning baffle to the release position when the cylinders fail.
Preferably whole row of ceramic tile clamping mechanism includes whole support frame, presss from both sides tight structural mounting bracket, drive unit, presss from both sides tight traction plate and presss from both sides tight optical axis, whole support frame includes two and draws mounting bracket and a plane mounting bracket two parts to one side, will whole row of ceramic tile clamping mechanism fix the rear side block regular neat mechanism in the segmentation on the support frame keeps off neat, draw the mounting bracket to one side and be located the regular front side that keeps off neat mechanism in this segmentation, the plane mounting bracket transversely hangs along left and right directions in above the raceway face, install one set respectively on the plane mounting bracket bilateral symmetry the drive unit, every drive unit is connected with one and presss from both sides tight traction plate, two press from both sides tight traction plate bilateral symmetry configuration, can be respectively under respective drive unit's drive, move relatively or on the contrary each other, every press from both sides tight traction plate and all install a plurality ofly through the seated bearing vertically press from both sides tight optical axis, the clamping optical axes on each clamping traction plate are horizontally arranged in a row from front to back, each clamping optical axis can freely rotate around a vertical shaft, the lower end of each clamping optical axis is located between the gaps of two adjacent power straight rollers of the conveying roller way unit, and the clamping optical axes on the left side and the right side are utilized to clamp the whole row of bricks.
Preferably the transmission unit includes die clamping cylinder, presss from both sides tight guiding axle and slider, it fixes to press from both sides tight guiding axle the plane mounting bracket, die clamping cylinder's cylinder body bottom utilizes the cylinder mounting panel to fix through threaded connection on the plane mounting bracket, the cylinder body of rod front portion through the flake joint with press from both sides the tight optical axis of clamp of installation in the middle of the tight traction plate and connect, the slider is fixed press from both sides tight on the traction plate, the slider with press from both sides tight guiding axle cooperation installation, die clamping cylinder's air inlet is provided with the air-vent valve.
Preferably, the distance between the lower end surface of the other part of the whole row of tile clamping mechanisms except the clamping optical axis and the raceway surface is larger than the thickness of one tile and smaller than the thickness of two tiles.
The finishing method of the scattered tile finishing machine for the medium and small-sized ceramic tiles according to any one technical scheme comprises the following steps:
step one, adjusting the conveying roller way units, wherein the speed of the conveying roller way unit at the rear side of the segmented orderly blocking mechanism is higher than that of the conveying roller way unit at the front side along the sequence from the front side of a ceramic tile outlet to the rear side of a packaging position, then each conveying roller way unit starts to work to drive the ceramic tiles to gradually move towards the packaging position from the outlet, and meanwhile, two clamping cylinders of the whole row of ceramic tile clamping mechanisms are adjusted to ensure that the air pressure of the clamping cylinder at the left side close to the packaging position is lower than that of the clamping cylinder at the right side, so that the moving speed and the force of the clamping optical axis at the right side are higher than those of the clamping optical axis at the left side;
secondly, a row of loose tiles coming out of a furnace outlet are close to a first subsection tidying baffle mechanism, when the row of tiles trigger a sensor to react, the baffle cylinders of the subsection tidying baffle mechanism are quickly ventilated, the cylinders extend outwards, the two baffle cylinders simultaneously act to drive the baffle plates to move downwards so as to baffle the whole row of tiles, when the time for blocking the tiles by the baffle plates exceeds a set time, the baffle cylinders rapidly and reversely ventilate, the cylinders retract, and the two baffle cylinders simultaneously act to drive the baffle plates to move upwards so as to allow the whole row of tiles to pass;
step three, after the ceramic tiles pass through the first subsection regulating and aligning mechanism, sequentially passing through the subsequent subsection regulating and aligning mechanisms according to the steps of blocking the ceramic tiles and releasing the ceramic tiles in the step two, so that the distance between the front ceramic tiles and the lagging ceramic tiles in the row of loose ceramic tiles is gradually reduced to the distance without influencing the package after the alignment of the loose ceramic tiles in the row is carried out by the baffle of the multistage subsection regulating and aligning mechanism;
step four, a row of ceramic tiles which are arranged by the multi-section subsection regular blocking and aligning mechanism is close to the whole row of ceramic tile clamping mechanism on the last side, when the row of ceramic tiles triggers a sensor to react, the blocking and aligning cylinder of the subsection regular blocking and aligning mechanism on the last side rapidly ventilates, the cylinder extends outwards, the two blocking and aligning cylinders simultaneously act to drive the blocking and aligning baffle to move downwards so as to block the whole row of ceramic tiles, the two clamping cylinders rapidly ventilate after delaying for a set time, the cylinder retracts, the clamping traction plate is further utilized to drive the two rows of clamping optical shafts to fold towards the middle, the speed of one row of clamping optical shafts far away from the packing position is higher, the whole row of ceramic tiles are continuously pushed to one side of the packing position so as to reduce the gap between the ceramic tiles, the speed and the force of one row of clamping optical shafts close to one side of the packing position are lower, the whole row of ceramic tiles can be pressed under the condition that, even clamping the whole row of ceramic tiles, and after the two clamping cylinders are ventilated for a set time, quickly ventilating in reverse directions, extending the cylinders outwards, and further driving the two rows of clamping optical shafts to move towards two sides for preparing the next clamping;
and fifthly, the aligning blocking cylinders are quickly and reversely ventilated, the cylinders retract, and the two aligning blocking cylinders simultaneously act to drive the aligning blocking plates to move upwards, so that the whole row of tiles is placed to pass through, and the whole row of tiles are relatively and tidily conveyed to a packaging position to perform the next packaging process.
Compared with the prior art, the invention has the following beneficial effects:
1. the conveying speed of the conveying roller way is adjusted through the roller way power speed adjusting motor, so that the conveying speed of the conveying roller way at the rear part of the segmented regular blocking and aligning mechanism is higher than that of the front part of the conveying roller way, and therefore sufficient gaps are formed between the front and rear rows of tiles passing through the segmented regular blocking and aligning mechanism, and follow-up treatment is facilitated.
2. The sectional regular blocking and aligning mechanism adopts a method of gradually blocking the same row of ceramic tiles in multiple sections in short time to realize blocking and aligning of the rows of the ceramic tiles, and the number and the positions of the sectional regular blocking and aligning mechanism can be flexibly adjusted according to actual production conditions, so that the arranging efficiency of the ceramic tiles is improved, and compared with a scheme of blocking and aligning at one time, the sectional regular blocking and aligning mechanism does not influence the brick discharging efficiency and does not cause the problem of stacking of the ceramic tiles to be arranged.
3. The whole support frame and the clamping structure mounting frame in the whole row of ceramic tile clamping mechanism are formed by splicing aluminum profiles, the whole row of ceramic tile clamping mechanism is neat and attractive, the installation is flexible, the gap between the whole support frame and the roller surface of the conveying roller way and the relative positions of the whole support frame and the segmented regular blocking and aligning mechanism can be adjusted according to the actual production condition, and therefore the ceramic tile stacking phenomenon is reduced.
4. Adopt two sets of clamping structure among the whole row of ceramic tile clamping mechanism to can control the pressure that compresses tightly the cylinder respectively, in order to guarantee that highly compressed one side is reliable with the ceramic tile and compresses tightly the design position, and one side of low pressure then can whole row compress tightly under the condition that whole row does not lack the brick, also can reduce the clearance between the ceramic tile as far as possible under the condition of lacking the brick, press from both sides tight whole row ceramic tile even, thereby guarantee that the whole row ceramic tile after the arrangement warp in the transportation process afterwards for a short time, relatively neat.
5. The combination use of the bearing with the seat and the clamping optical axis in the whole row of tile clamping mechanisms, and the clamping optical axis can freely rotate, so that tiles can continuously move forwards while contacting the clamping optical axis, and the influence on the translation of the tiles is reduced.
6. The whole set of equipment can realize electric automation control, improve production efficiency and reduce the number of workers and labor intensity.
The invention conveys the ceramic tiles through the multi-section conveying roller way and keeps the distance between the front row of ceramic tiles and the rear row of ceramic tiles after arrangement, adopts the multi-section subsection regular blocking and aligning mechanism to gradually block and align to reduce the front-rear distance between the ceramic tiles in the whole row, reduces the time for blocking the ceramic tiles at a time to avoid the overstock of the ceramic tiles, and utilizes two sets of clamping structures to quickly and flexibly clamp through the ceramic tile clamping mechanism in the whole row so as to reduce the gap between the ceramic tiles in the whole. After the arrangement of the multi-section segmented regular blocking and aligning mechanism and the whole row of ceramic tile clamping mechanism, the whole row of ceramic tiles are relatively regular and can be quickly packaged.
Drawings
FIG. 1: the invention relates to an integral structure diagram of a scattered tile finishing machine for small and medium-sized ceramic tiles in an outer wall;
FIG. 2: the invention discloses an overall structure diagram of a conveying roller bed;
FIG. 3: the invention discloses a local enlarged view of a driving part of a conveying roller way;
FIG. 4: the invention discloses an integral structure diagram of a segmented, regular and blocking mechanism;
FIG. 5: the invention discloses a partial enlarged view of a driving part of a segmented regular blocking mechanism;
FIG. 6: the whole structure of the whole row of ceramic tile clamping mechanism is shown;
FIG. 7: the clamping part of the whole row of tile clamping mechanism is partially enlarged.
Description of the symbols:
1. the automatic tile feeding device comprises a conveying roller way, 2 a segmented regular blocking and aligning mechanism, 3 a whole row of tile clamping mechanism, 1.1 a roller way support, 1.2 a power straight roller, 1.3 a roller way power speed regulating motor, 1.4 a roller way power chain wheel, 1.5 a roller way tensioning chain wheel, 1.6 a roller way power chain, 1.7 a roller way auxiliary chain wheel, 2.1 a blocking and aligning support frame, 2.2 a blocking and aligning cylinder, 2.3 a reset spring, 2.4 a blocking and aligning baffle, 2.5 a sensor, 3.1 an integral support frame, 3.2 a clamping structure mounting frame, 3.3 a clamping cylinder, 3.4 a cylinder mounting plate, 3.5 a clamping traction plate, 3.6 a clamping guide shaft, 3.7 a guide shaft mounting plate, 3.8 a guide shaft mounting seat, 3.9 a seated bearing, 3.10 a clamping optical shaft and 3.11 a linear bearing sliding block.
Detailed Description
The present invention will be described in further detail below with reference to the drawings and examples, but the embodiments of the present invention are not limited thereto. The ceramic tile is arranged on the front side of the furnace outlet side and on the rear side of the packaging position of the ceramic tile.
As shown in fig. 1-7, the finishing machine for scattered small-sized tiles comprises three major parts, namely a rollgang 1, a segmented regular blocking mechanism 2 and a whole-row tile clamping mechanism 3, wherein the rollgang 1 is divided into a plurality of sections and is continuously arranged between a tile outlet and a tile packaging position, the segmented regular blocking mechanism 2 is arranged at the joint of two adjacent sections of rollgang 1 where tiles are easy to scatter, the whole-row tile clamping mechanism 3 is arranged on the segmented regular blocking mechanism 2 closest to the packaging position, and clamping optical axes 3.10 in the whole-row tile clamping mechanism 3 are kept between gaps of two adjacent power straight rollers 1.2 in the rollgang 1; wherein the conveying roller way 1 mainly comprises a roller way support 1.1, a power straight roller 1.2, a roller way power speed regulating motor 1.3, a roller way power chain wheel 1.4, a roller way tension chain wheel 1.5, a roller way power chain 1.6 and a roller way auxiliary chain wheel 1.7, a hinged support is arranged at the lower part of the roller way support 1.1, a bearing mounting hole and a mounting groove are arranged at the top, a motor mounting hole and a mounting platform are arranged at the middle part, an optical axis joint is fixed at one end of the power straight roller 1.2, an optical axis joint with double chain wheels is fixed at the other end, the optical axis joint end is mounted in the bearing mounting hole of the roller way support 1.1 through a flanging bearing with a seat, the optical axis joint end with the double chain wheels is mounted in the mounting groove of the roller way support 1.1 through a bearing with a seat, the double chain wheels are matched with the roller way power chain wheel 1.6, the roller way power speed regulating motor 1.3 is arranged on the mounting platform at the middle part of the roller way support 1., the output shaft of the roller way tensioning chain wheel is connected with a roller way power chain wheel 1.4 through a coupler and a driving shaft, the roller way tensioning chain wheel 1.5 and a roller way auxiliary chain wheel 1.7 are fixedly installed on a roller way support 1.1 through hinges and are matched with a roller way power chain 1.6, wherein the two roller way tensioning chain wheels 1.5 are arranged and installed above the roller way power chain wheel 1.4, and the two roller way auxiliary chain wheels 1.7 are arranged and installed at the front end and the rear end of one side of the roller way support 1.1 and are located below a double-row chain wheel of a power straight roller 1..
The segmented orderly blocking and aligning mechanism 2 mainly comprises a blocking and aligning support frame 2.1, a blocking and aligning cylinder 2.2, a reset spring 2.3, a blocking and aligning baffle 2.4 and a sensor 2.5, wherein the lower part of the blocking and aligning support frame 2.1 is provided with a hinged support, an upper cross beam is provided with a mounting hole, a cylinder mounting seat and a spring mounting seat, a plurality of sensor mounting plates are arranged on the middle upper cross beam, baffle limiting frames are arranged on two sides of the sensor mounting plates, a buffering attached layer is arranged on the front surface of the lower part of the blocking and aligning baffle 2.4, the sensor mounting plates, the cylinder mounting seat and the spring mounting seat are arranged on the upper part of the blocking and aligning support frame, two ends of the sensor mounting plates are arranged in the baffle limiting frame of the blocking and aligning support frame 2.1, the upper part of the blocking and aligning cylinder 2.2 is connected with the cylinder mounting seat of the blocking and aligning support frame 2.1 in a hinged mode, the lower part of the sensor mounting plate, the lower part of the sensor is connected to a spring mounting seat of the aligning baffle 2.4, and the sensor 2.5 is respectively mounted on a sensor mounting plate of the aligning support frame 2.1 and the aligning baffle 2.4.
The whole row of ceramic tile clamping mechanism 3 mainly comprises an integral support frame 3.1, a clamping structure mounting frame 3.2, a clamping cylinder 3.3, a cylinder mounting plate 3.4, a clamping traction plate 3.5, a clamping guide shaft 3.6, a guide shaft mounting plate 3.7, a guide shaft mounting seat 3.8, a bearing with a seat 3.9, a clamping optical axis 3.10 and a linear bearing slider 3.11, wherein the integral support frame 3.1 is formed by splicing aluminum alloy sections and is divided into two parts, two oblique-pulling mounting frames and a plane mounting frame are respectively arranged, the oblique-pulling mounting frames are fixedly arranged on the upper surface of the plane mounting frame of the integral support frame 3.1 through threaded connection through mounting holes of an upper cross beam of the blocking alignment support frame 2.1, the clamping structure mounting frame 3.2 is formed by splicing aluminum alloy sections and is in a plane structure, the clamping structure mounting frame is fixedly arranged on the upper surface of the plane mounting frame of the integral support frame 3.1 through threaded connection, the bottom of the clamping cylinder 3.3 is fixedly arranged on one side of the clamping structure mounting, the front part of a cylinder body is fixed at the middle part of a clamping structure mounting frame 3.2 by a guide shaft mounting plate 3.7 through threaded connection, the front part of a rod body is connected with a clamping optical axis 3.10 arranged in the middle of a clamping traction plate 3.5 through a fisheye joint, a pressure regulating valve is arranged at an air inlet of the cylinder body, the clamping traction plate 3.5 is vertically provided with a bearing with a seat 3.9, the clamping optical axis 3.10 is installed and clamped through the bearing with a seat 3.9, the clamping optical axis is fixedly connected with a linear bearing slider 3.11 through a screw in threaded connection, the two ends of a clamping guide shaft 3.6 are fixed at the lower part of the guide shaft mounting frame 3.8 through the guide shaft mounting plate 3.7, and the two clamping guide shafts 3.6 are installed in parallel.
Before the invention is used, the rotating speed of the roller way power speed regulating motor 1.3 is firstly adjusted, so that the conveying speed of the conveying roller way 1 at the rear part of the subsection orderly blocking mechanism 2 is higher than that of the conveying roller way 1 at the front part, thereby ensuring that the tiles in the front row and the rear row passing through the whole subsection orderly blocking mechanism 2 have enough clearance and being convenient for subsequent treatment; adjusting the mounting position of the diagonal mounting frame in the integral support frame 3.1 in the height direction to ensure that the distance between the lower surface of the plane mounting frame in the integral support frame 3.1 and the roller surface on the conveying roller way 1 is greater than the thickness of one ceramic tile and less than the thickness of two ceramic tiles, thereby avoiding the phenomenon of brick stacking in the process of arranging the ceramic tiles; adjusting pressure regulating valves at air inlet ends of the two clamping cylinders 3.3 to ensure that the air pressure of the clamping cylinder 3.3 close to one side of the packaging position is lower than that of the clamping cylinder 3.3 far away from one side of the packaging position, and ensure that the ceramic tiles are reliably pressed to the designed position by one side with high pressure, and the whole row of the ceramic tiles can be pressed by one side with low pressure under the condition that the whole row of the ceramic tiles is not lacked, so that the gaps among the ceramic tiles can be reduced to the greatest extent under the condition that the ceramic tiles are lacked, and even the whole row of the ceramic tiles are clamped, thereby ensuring that the finished whole row of the ceramic tiles is small; in the arranging process, if the blocking and aligning cylinder 2.2 in the sectional regular blocking and aligning mechanism 2 has air inlet faults, the blocking and aligning baffle 2.4 can move up and down left and right under the elasticity of the return spring 2.3 so that the ceramic tiles can pass through, and the influence on the production of the ceramic tiles is reduced.
Bulk finishing process using the invention: the roller way power speed regulating motor 1.3 drives a roller way power chain 1.6 to move through a roller way power chain wheel 1.4, a roller way tensioning chain wheel 1.5 and a roller way auxiliary chain wheel 1.7, so as to drive the power straight roller 1.2 to rotate, and the conveying roller way 1 starts to work so as to drive the ceramic tiles to gradually move to a packaging position from a furnace outlet; when a row of loose tiles approach the subsection-arranging and aligning mechanism 2, when the row of tiles triggers a sensor 2.5 to react, the aligning cylinder 2.2 is quickly ventilated, the cylinder extends outwards, the two aligning cylinders 2.2 simultaneously act to drive the aligning baffle 2.4 to move downwards so as to block the whole row of tiles, when the bricks of the aligning baffle 2.4 exceed a set time, the aligning cylinder 2.2 is quickly ventilated reversely, the cylinder retracts, the two aligning cylinders 2.2 simultaneously act to drive the aligning baffle 2.4 to move upwards so as to pass through the whole row of tiles, when the tiles pass through, the distance between the front tiles and the lagging tiles in the whole row of tiles is reduced, and when the tiles pass through, because the conveying speed of the rear conveying roller bed 1 is higher than that of the front conveying roller bed 1, the whole row of tiles blocked in a short time can quickly pass through, the pressure accumulation of the subsequent tiles can not be caused, and enough gaps can be left between the tiles in the front row and the rear row, so that the segmented orderly blocking mechanism 2 has enough action space; by analogy, the distance between the ceramic tiles close to the front and the ceramic tiles behind the front ceramic tiles in the whole row of loose ceramic tiles is gradually reduced to the distance without influencing the packaging through the blocking and aligning of the multi-section structured blocking and aligning mechanism 2; when a row of ceramic tiles arranged by the multi-section subsection regular blocking and aligning mechanism 2 approaches to the whole row of ceramic tile clamping mechanism 3, when the row of ceramic tiles triggers the sensor 2.5 to react, the blocking and aligning cylinder 2.2 is quickly ventilated, the cylinder extends outwards, the two blocking and aligning cylinders 2.2 simultaneously act to drive the blocking and aligning baffle 2.4 to move downwards so as to block the whole row of ceramic tiles, the two clamping cylinders 3.3 are quickly ventilated after delaying for a set time, the cylinder retracts, and then the clamping traction plate 3.5 is utilized to drive the two rows of clamping optical axes 3.10 to be folded towards the middle, because the air inlet pressure of one of the two clamping cylinders 3, which is far away from one side of the packaging position, is high, the one row of clamping optical axes 3.10 at the side can be rapidly folded to the design position, and continuously push the whole row of ceramic tiles to be close to one side of the packaging position so as to reduce the gap between the ceramic tiles, and the air inlet pressure of the cylinder close to one, the whole row of tiles can be pressed tightly under the condition that the whole row of tiles is not lacked, the gap between the tiles can be reduced as much as possible under the condition that the tiles are lacked, and even the whole row of tiles can be clamped, so that the whole row of tiles after arrangement is small in deformation and relatively neat in the later conveying process, in the process that the whole row of tiles are clamped by the whole row of tile clamping mechanism 3, as the clamping optical axis 3.10 is arranged on the clamping traction plate 3.5 by utilizing the bearing with the seat 3.9, the clamping optical axis 3.10 can freely rotate, when the tiles are contacted with the clamping optical axis 3.10, the tiles can continuously move forwards during clamping, after the set ventilation time of the two clamping cylinders 3.3, the cylinders rapidly ventilate reversely, the cylinders extend outwards, and then the two rows of clamping optical axes 3.10 are driven to move towards two sides for preparing next clamping, then, the aligning cylinders 2.2 rapidly ventilate reversely, the cylinders retract, the two aligning cylinders 2.2 simultaneously act to drive the, thereby placing the entire row of tiles through; after the arrangement of the multi-section segmented regular blocking mechanism 2 and the whole row of ceramic tile clamping mechanism 3, the whole row of ceramic tiles are relatively tidy and can be quickly packaged.
The foregoing is a more detailed description of the invention, taken in conjunction with the accompanying preferred embodiments, and is provided to enable a person skilled in the art to understand and apply the invention, and it is not intended that the invention be limited to these embodiments. It will be apparent to those skilled in the art to which the invention pertains that numerous inferences or substitutions may be made without departing from the inventive concepts herein. Therefore, simple modifications to the present invention by those skilled in the art according to the present disclosure should be within the scope of the present invention.
Claims (5)
1. The utility model provides a scattered brick collator of medium and small size ceramic tile which characterized in that: the automatic tile conveying device comprises a conveying roller way unit, a subsection regular blocking and aligning mechanism and a whole row of tile clamping mechanisms, wherein the conveying roller way unit is divided into multiple sections, and the multiple sections are continuously erected between a tile discharging port and a tile packaging position, the subsection regular blocking and aligning mechanism is arranged at the joint of two adjacent conveying roller way units of a tile and is used for blocking tiles conveyed by the conveying roller way unit positioned on the front side in the front-back direction and arranging the tiles into a row in the left-right direction, the whole row of tile clamping mechanisms are arranged on the subsection regular blocking and aligning mechanism, and the whole row of tile clamping mechanisms are used for drawing and clamping a row of tiles which are blocked by the subsection regular blocking and aligning mechanism in the left-right direction;
the conveying roller way unit comprises a roller way support, a power straight roller, a roller way power speed regulating motor, a roller way power chain wheel, a roller way tensioning chain wheel, a roller way power chain and a roller way auxiliary chain wheel, wherein the power straight roller is arranged on the roller way support, the roller way power speed regulating motor is positioned below the power straight roller and arranged on the roller way support, and the rotating speed of the power straight roller can be adjusted by means of the roller way power chain wheel, the roller way tensioning chain wheel, the roller way power chain and the roller way auxiliary chain wheel;
the segmented tidying and blocking mechanism comprises a tidying and blocking support frame, a tidying and blocking cylinder, a tidying and blocking baffle plate and a plurality of sensors, the tidying and blocking support frame is erected between two sections of conveying roller way units, the tidying and blocking baffle plate is installed on the tidying and blocking support frame through the tidying and blocking cylinder, the tidying and blocking baffle plate moves up and down under the action of the tidying and blocking cylinder, so that the position is changed between a blocking position, close to a rolling surface formed by the power straight rollers, for blocking the movement of tiles and a releasing position, away from the rolling surface, for allowing the tiles to pass through, and the sensors are installed on the tidying and blocking support frame and the tidying and blocking baffle plate respectively;
when the aligning baffle is positioned at the releasing position, the vertical distance between the aligning baffle and the raceway surface is greater than the thickness of one ceramic tile and less than the thickness of two ceramic tiles;
the whole-row tile clamping mechanism comprises a whole support frame, a clamping structure mounting frame, transmission units, clamping traction plates and clamping optical axes, the whole support frame comprises two oblique-pulling mounting frames and a plane mounting frame, the whole-row tile clamping mechanism is fixed on the block level support frame of the block level mechanism at the rear side through the two oblique-pulling mounting frames, the oblique-pulling mounting frames are positioned at the front side of the block level mechanism, the plane mounting frame is transversely suspended above the raceway surface along the left and right directions, one set of transmission units are respectively arranged on the plane mounting frame in a bilateral symmetry manner, each transmission unit is connected with one clamping traction plate, the two clamping traction plates are arranged in a bilateral symmetry manner and move oppositely or oppositely under the driving of the respective transmission unit respectively, and a plurality of clamping optical axes are vertically arranged on each clamping traction plate through a bearing with a base, the clamping optical axes on each clamping traction plate are horizontally arranged in a row from front to back, each clamping optical axis freely rotates around a vertical shaft, the lower end of each clamping optical axis is located between gaps of two adjacent power straight rollers of the conveying roller way unit, and the clamping optical axes on the left side and the right side are used for clamping a whole row of bricks;
the transmission unit comprises a clamping cylinder, a clamping guide shaft and a sliding block, the clamping guide shaft is fixed on the plane mounting frame, the bottom of a cylinder body of the clamping cylinder is fixed on the plane mounting frame through a cylinder mounting plate through threaded connection, the front part of a cylinder rod body is connected with a clamping optical axis arranged in the middle of the clamping traction plate through a fisheye joint, the sliding block is fixed on the clamping traction plate, the sliding block is installed with the clamping guide shaft in a matched mode, and an air inlet of the clamping cylinder is provided with a pressure regulating valve; the air-vent valve of the air inlet end of two die clamping cylinder of adjustment, make the air pressure that is close to the die clamping cylinder of packing position one side be less than the air pressure of the die clamping cylinder who keeps away from packing position one side, and guarantee that highly compressed one side is reliable with the ceramic tile and compress tightly the design position, and one side of low pressure then can not lack the whole row under the condition of brick in the whole row and compress tightly, also can reduce the clearance between the ceramic tile as far as possible under the condition of lacking the brick, press from both sides tight whole row ceramic tile even, thereby guarantee that the whole row ceramic tile after the arrangement warp for a short time in the transportation process.
2. The scattered brick collator of middle and small size ceramic tile of claim 1, characterized by: the two blocking cylinders are symmetrically distributed left and right.
3. The scattered brick collator of middle and small size ceramic tile of claim 2, characterized by: the segmented orderly blocking mechanism further comprises two return springs which are arranged on the inner sides of the two blocking cylinders in a bilateral symmetry mode, the upper ends of the return springs are connected to the blocking support frames, the lower ends of the return springs are connected to the blocking baffle, and the return springs are used for pulling the blocking baffle to the release position when the cylinders fail.
4. The scattered brick collator of middle and small size ceramic tile of claim 2, characterized by: the distance between the lower end face of the rest part of the whole row of tile clamping mechanisms except the clamping optical axis and the raceway surface is larger than the thickness of one tile and smaller than the thickness of two tiles.
5. A finishing method of a small and medium-sized ceramic tile loose brick finishing machine according to any one of claims 1 to 4, characterized by comprising the following steps:
step one, adjusting the conveying roller way units, wherein the speed of the conveying roller way unit at the rear side of the segmented orderly blocking mechanism is higher than that of the conveying roller way unit at the front side along the sequence from the front side of a ceramic tile outlet to the rear side of a packaging position, then each conveying roller way unit starts to work to drive the ceramic tiles to gradually move towards the packaging position from the outlet, and meanwhile, two clamping cylinders of the whole row of ceramic tile clamping mechanisms are adjusted to ensure that the air pressure of the clamping cylinder at the left side close to the packaging position is lower than that of the clamping cylinder at the right side, so that the moving speed and the force of the clamping optical axis at the right side are higher than those of the clamping optical axis at the left side;
secondly, a row of loose ceramic tiles coming out of a furnace outlet are close to a first subsection tidying baffle mechanism, when the row of ceramic tiles trigger a sensor to react, the baffle cylinders of the subsection tidying baffle mechanism are ventilated, the cylinders stretch outwards, the two baffle cylinders simultaneously act to drive the baffle plates to move downwards so as to baffle the whole row of ceramic tiles, when the time for blocking the tiles by the baffle plates exceeds a set time, the baffle cylinders reversely ventilate, the cylinders retract, the two baffle cylinders simultaneously act to drive the baffle plates to move upwards so as to allow the whole row of ceramic tiles to pass;
step three, after the ceramic tiles pass through the first subsection regulating and blocking mechanism, sequentially passing through the subsequent subsection regulating and blocking mechanisms according to the steps of blocking the ceramic tiles and releasing the ceramic tiles in the step two, so that a row of loose ceramic tiles are subjected to the blocking and aligning arrangement of the multistage subsection regulating and blocking mechanism, and the distance between the ceramic tiles close to the front and lagging in the row of the loose ceramic tiles is gradually reduced to the distance without affecting the package;
step four, a row of ceramic tiles which are arranged by the multi-section subsection regular blocking and aligning mechanism is close to the whole row of ceramic tile clamping mechanism at the last side, when the row of ceramic tiles triggers a sensor to react, the blocking and aligning cylinder of the subsection regular blocking and aligning mechanism at the last side ventilates, the cylinder extends outwards, the two blocking and aligning cylinders simultaneously act to drive the blocking and aligning baffle to move downwards so as to block the whole row of ceramic tiles, the two clamping cylinders ventilate simultaneously after delaying for a set time, the cylinder retracts, then the clamping traction plate is utilized to drive the two rows of clamping optical shafts to retract towards the middle, the speed of one row of clamping optical shafts far away from the packing position is higher, so that the whole row of ceramic tiles are continuously pushed to approach to one side of the packing position, the gap between the ceramic tiles is reduced, the speed and the force for retracting the one row of clamping optical shafts close to one side of the packing position are lower, the whole row can be tightly, even clamping the whole row of ceramic tiles, ventilating the two clamping cylinders reversely after the set ventilation time, and extending the cylinders to drive the two rows of clamping optical shafts to move towards two sides for preparing the next clamping;
and step five, reversely ventilating the aligning cylinders, retracting the cylinders, and simultaneously actuating the two aligning cylinders to drive the aligning baffle plates to move upwards so as to allow the whole row of tiles to pass through, and conveying the whole row of tiles to a packaging position relatively neatly for the next packaging process.
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| CN110356617A (en) * | 2018-10-24 | 2019-10-22 | 青岛海科佳电子设备制造有限公司 | A kind of servo-drive neat face device and its neat face method automatically |
| CN109552850B (en) * | 2018-11-30 | 2024-05-24 | 湖南福德电气有限公司 | Porcelain shell automatic arrangement system |
| CN114030683B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Automatic ceramic tile arranging device and automatic ceramic tile arranging method |
| CN114084423B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Automatic ceramic tile shunting device and automatic ceramic tile shunting method |
| CN114030684B (en) * | 2021-11-29 | 2022-11-15 | 北京航星机器制造有限公司 | Expansion type automatic ceramic tile arranging and distributing device and automatic arranging and distributing method thereof |
| CN114013735B (en) * | 2021-11-29 | 2023-02-28 | 北京航星机器制造有限公司 | Ceramic tile arranging and shunting device and method for stable shunting conveying |
| CN115535593A (en) * | 2022-12-02 | 2022-12-30 | 佛山市德力泰科技有限公司 | Ceramic tile baffle mechanism, ceramic tile arranging and conveying device and control method thereof |
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