Embodiment
The synthetic method that the invention discloses a kind of polymeric amide, is characterized in that, comprises the following steps:
Reinforced: raw material is joined in reactor, fully mix and obtain mixture, described raw material comprises (a) diprotic acid, and (b) diamine, and optional (c) other components;
Inflation: be filled with protection gas in reactor, contain CO in wherein said protection gas
2, CO
2the volume content that accounts for described protection gas is 60-66.7 or 66.7-100%;
Pre-polymerization: reacting by heating still, makes the mixture in reactor carry out prepolymerization reaction.
Wherein, prepolymerization reaction completes after discharging, and solid-phase tack producing after described prepolymer product is dried, obtains polymeric amide.
Wherein, in described aeration step, the pressure in reactor is added to 0.1-0.3MPa, 0.3-0.5MPa or 0.5-1.0MPa.
Wherein, described protection gas also comprises nitrogen and/or rare gas element, and described rare gas element is selected from one or more in helium, neon, argon gas, Krypton, xenon, radon gas.
Wherein, before described aeration step, also comprise steps A: reactor is vacuumized, be then filled with protection gas to normal pressure, described steps A repeats more than twice.
Wherein, described (a) diprotic acid comprises (a1) aromatic acid and optional (a2) aliphatic dibasic acid, and wherein the ratio of aromatic acid is 70-100mol%, and the ratio of aliphatic dibasic acid is 0-30mol%.
Wherein, described (a1) aromatic acid is selected from terephthalic acid, m-phthalic acid or 2, at least one in 6-naphthalene dicarboxylic acids or multiple, described (a2) aliphatic dibasic acid is selected from one or more in oxalic acid, propanedioic acid, succinic acid, pentanedioic acid, hexanodioic acid, pimelic acid, suberic acid, 2-methyl suberic acid, nonane diacid, sebacic acid, undecandioic acid, 12 diacid, 13 diacid and 14 diacid.
Wherein, described (b) diamine is C
2-13binary aliphatic amine monomers.
Wherein, described (b) diamine monomer comprises (b1) 1,10-diaminodecane and optional (b2) other diamines, and in described diamine monomer, the ratio of the shared amount of substance of 1,10-diaminodecane is 70-100mol%.
Wherein, described (b2) other diamines are selected from quadrol, propylene diamine, butanediamine, pentamethylene diamine, 2 methyl pentamethylenediamine, hexanediamine, heptamethylene diamine, octamethylenediamine, 2-methyl octamethylenediamine, 2,2,4-trimethylhexamethylenediamine, 2, one or more in 4,4-trimethylhexamethylenediamine, 5-methyl-nonamethylene diamine, nonamethylene diamine, 11 diamines, 12 diamines, 13 diamines.
Wherein, described (c) other components comprise one or more in (c1) nylon salt, (c2) molecular weight regulator, (c3) catalyzer.
Wherein, described (c1) nylon salt comprises at least one in hexanediamine adipate (nylon salt), hexanediamine sebacate, hexanediamine 12 diacid salt, hexanediamine 13 diacid salt, hexanediamine 14 diacid salt and hexanediamine 16 diacid salt.
Wherein, described prepolymerization reaction is reacting by heating still under agitation, and reacting by heating still is to 210-220 ℃, 220-250 ℃ or 250-260 ℃, reaction 1-3 hour.
Wherein, described (c2) molecular weight regulator is monoprotic acid or monoamine.
Wherein, described (c3) catalyzer is selected from one or more in phosphoric acid, phosphorous acid, Hypophosporous Acid, 50, phosphenylic acid, phenyl-phosphinic acid, phosphoric acid salt, phosphite, hypophosphite, phosphniline hydrochlorate, phenyl-phosphinic acid salt, triphenylphosphate, triphenyl phosphite.
, the polymeric amide obtaining by above-mentioned method.
Wherein, described polymeric amide is 20-110mol/t with its content of carboxyl end group of autopotentiometric titrator titration, and described polymeric amide is 5-50mol/t with its terminal amino group content of autopotentiometric titrator titration.
An application for polymeric amide, described polymeric amide is applied to manufacture material, trolley part, office appliance or the household supplies of Electrical and Electronic equipment.
A manufacture material for equipment, trolley part, office appliance or household supplies, comprise above-mentioned polymeric amide.
Test respectively the relative viscosity of gained prepolymer and polymeric amide, its testing method is with reference to the standard GB12006.1-89 of man of the People's Republic of China (PRC), polymeric amide viscosity number measuring method.
Concrete testing method for measuring the relative viscosity η r that concentration is the polymeric amide of 0.25g/dl in 98% the vitriol oil of 25 ± 0.01 ℃.Adopt the NCY-2 automatic viscometer that Shanghai Si Erda scientific instrument company limited produces to measure.
The fusing point of test gained polymeric amide, its testing method is with reference to ASTM D3418-2003, Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry.
Test gained polymeric amide terminal amino group content, with Metrohm 848 Titrino plus autopotentiometric titrator titration sample terminal amino group contents.Get 0.5g polymkeric substance, add phenol 45ml and anhydrous methanol 3ml, reflux, after observation sample dissolves completely, is chilled to room temperature, with the hydrochloric acid standard solution titration terminal amino group content of having demarcated.
Test gained polymeric amide content of carboxyl end group, with Metrohm 848 Titrino plus autopotentiometric titrator titration sample content of carboxyl end group.Get 0.5g polymkeric substance, add ortho-cresol 50ml, reflux and dissolve, let cool the rear 400 μ L formaldehyde solutions that add rapidly, with the KOH-ethanolic soln titration content of carboxyl end group of having demarcated.
Below in conjunction with specific embodiments the present invention is further detailed; it should be noted that; temperature of reaction in following embodiment and reaction times are examples of protection domain of the presently claimed invention; temperature of reaction in other scope of protecting in the present invention is applicable to the present invention too, at this, will not enumerate.
What the nylon salt adding in following embodiment was chosen is nylon 66-salt, and the content adding is also preferred content of the present invention, adopts the nylon salt of cited other of the present invention and other interpolation scope to be also applicable to the present invention, at this, is not enumerating.
What the reaction promoter adding in following embodiment was chosen at this is sodium hypophosphite, and with its comparatively preferred content, adopts the reaction promoter of cited other of the present invention and other interpolation scope to be also applicable to the present invention, at this, is not enumerating.
Embodiment 1
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.2mol, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.1MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Embodiment 2
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.2mol, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Embodiment 3
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.2mol, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.5MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Embodiment 4
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.2mol, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 1MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Comparative example 1
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.2mol, vacuumize, and fills N
2pressure to reactor is 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50kPa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Comparative example 2
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.4mol, vacuumize, and fills N
2pressure to reactor is 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50kPa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Comparative example 3
The 1,10-diaminodecane, 74.8g phenylformic acid, the 6.98g sodium hypophosphite that in the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 20mol terephthalic acid, 20.8mol, vacuumize, and fills N
2pressure to reactor is 0.6MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50kPa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 1 for it.
Embodiment 5
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 2mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill CO
2three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Embodiment 6
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 2mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill CO
2three times, finally fill CO
2after pressure rises to 0.2MPa, then be filled with wherein high-purity N
2rise to 0.3MPa to pressure.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Embodiment 7
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 2mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill CO
2three times, finally fill CO
2after pressure rises to 0.18MPa, then be filled with wherein high-purity N
2rise to 0.3MPa to pressure.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keeps constant pressure.Reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtains prepolymer product, and prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Embodiment 8
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 5mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill CO
2three times, finally fill CO
2after pressure rises to 0.18MPa, then be filled with wherein high-purity N
2rise to 0.3MPa to pressure.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keeps constant pressure.Reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtains prepolymer product, and prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Embodiment 9
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 10mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill CO
2three times, finally fill CO
2after pressure rises to 0.18MPa, then be filled with wherein high-purity N
2rise to 0.3MPa to pressure.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keeps constant pressure.Reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtains prepolymer product, and prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Comparative example 4
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, the nylon salt of 10-decamethylene diamine, 2mol, 78.6g phenylformic acid, 7.53g sodium hypophosphite, vacuumize, fill N
2three times, last high-purity N
2rise to 0.3MPa to pressure.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keeps constant pressure.Reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtains prepolymer product, and prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 2 for it.
Embodiment 10
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 8-octamethylenediamine, 61.1g phenylformic acid, 5.3g sodium hypophosphite, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Comparative example 5
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 8-octamethylenediamine, 61.1g phenylformic acid, 5.3g sodium hypophosphite, fill N after vacuumizing
2to normal pressure, after repeating to vacuumize, fill N
2process three times, finally by N
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Embodiment 11
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 12-12 carbon diamines, 85.5g phenylformic acid, 7.42g sodium hypophosphite, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Comparative example 6
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 12-12 carbon diamines, 85.5g phenylformic acid, 7.42g sodium hypophosphite, fill N after vacuumizing
2to normal pressure, after repeating to vacuumize, fill N
2process three times, finally by N
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Embodiment 12
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 13-13 carbon diamines, 97.7g phenylformic acid, 8.48g sodium hypophosphite, fill CO after vacuumizing
2to normal pressure, after repeating to vacuumize, fill CO
2process three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Comparative example 7
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 20.2mol, 13-13 carbon diamines, 97.7g phenylformic acid, 8.48g sodium hypophosphite, fill N after vacuumizing
2to normal pressure, after repeating to vacuumize, fill N
2process three times, finally by N
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains PA12T resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Embodiment 13
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 18mol terephthalic acid, 2mol, 1 of 10-sebacic acid, 20.2mol, 10-decamethylene diamine, 110g phenylformic acid, 9.54g sodium hypophosphite, vacuumize, fill CO
2to normal pressure, after repeating to vacuumize, fill CO
2process three times three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Comparative example 8
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 18mol terephthalic acid, 2mol, 1 of 10-sebacic acid, 20.2mol, 10-decamethylene diamine, 100g phenylformic acid, 9.54g sodium hypophosphite, vacuumize, fill N
2to normal pressure, after repeating to vacuumize, fill N
2process three times three times, finally by N
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Embodiment 14
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 16.16mol, 1 of 10-decamethylene diamine, 4.04mol, 6-hexanediamine, 76.2g phenylformic acid, 6.39g sodium hypophosphite, vacuumize, fill CO
2to normal pressure, after repeating to vacuumize, fill CO
2process three times three times, finally by CO
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, the results are shown in Table 3 for it.
Comparative example 9
In the autoclave pressure of being furnished with magnetic coupling stirring, prolong, gas phase mouth, charging opening, pressure explosion-proof mouth, add 1 of 20mol terephthalic acid, 16.16mol, 1 of 10-decamethylene diamine, 4.04mol, 6-hexanediamine, 76.2g phenylformic acid, 6.39g sodium hypophosphite, vacuumize, fill N
2to normal pressure, after repeating to vacuumize, fill N
2process three times three times, finally by N
2pressure rises to 0.3MPa.In under agitation 2 hours, be warmed up to 220 ℃, reaction mixture is stirred 1 hour at 220 ℃, then under agitation make the temperature of reactant be elevated to 230 ℃.Reaction is proceeded 2 hours under the constant voltage of the constant temperature of 230 ℃ and 2.2MPa, by removing formed water, keep constant pressure, reacted rear discharging, prepolymer vacuum-drying 24 hours at 80 ℃, obtain prepolymer product, described prepolymer product solid-phase tack producing 10 hours under 250 ℃, 50Pa vacuum condition, obtains polyamide resin.
According to above-mentioned testing method, prepolymer and polymeric amide are detected, it the results are shown in following table 3.
The test result of table 1 embodiment 1-4 and comparative example 1-3
? |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Comparative example 1 |
Comparative example 2 |
Comparative example 3 |
Terephthalic acid/mol |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
1,10-diaminodecane/mol |
20.2 |
20.2 |
20.2 |
20.2 |
20.2 |
20.4 |
20.8 |
CO
2Pressure/MPa
|
0.1 |
0.3 |
0.5 |
1 |
0 |
0 |
0 |
N
2Pressure/MPa
|
0 |
0 |
0 |
0 |
0.3 |
0.3 |
0.6 |
Prepolymer terminal amino group content mol/t |
1620 |
1600 |
1550 |
1520 |
1650 |
1620 |
1580 |
Prepolymer content of carboxyl end group mol/t |
1790 |
1590 |
1520 |
1500 |
1980 |
1810 |
1550 |
Polymeric amide fusing point
T m/℃
|
316 |
317 |
316 |
317 |
317 |
317 |
316 |
Terminal amino group content mol/t |
30 |
36 |
38 |
29 |
12 |
25 |
36 |
Content of carboxyl end group mol/t |
150 |
87 |
90 |
82 |
205 |
190 |
89 |
Polymeric amide relative viscosity |
2.149 |
2.241 |
2.255 |
2.251 |
1.785 |
2.013 |
2.226 |
The test result of table 2 embodiment 5-9 and comparative example 4
? |
Embodiment 5 |
Embodiment 6 |
Embodiment 7 |
Embodiment 8 |
Embodiment 9 |
Comparative example 4 |
Terephthalic acid/mol |
20 |
20 |
20 |
20 |
20 |
20 |
1,10-diaminodecane/mol |
20.2 |
20.2 |
20.2 |
20.2 |
20.2 |
20.2 |
Nylon salt/mol |
2.2 |
2.2 |
2.2 |
1.1 |
4.0 |
2.2 |
CO
2Volume content
|
100 |
66.7% |
60% |
60% |
60% |
0 |
Pressure/the MPa of protection gas |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
Prepolymer terminal amino group content/mol/t |
1250 |
1280 |
1320 |
1380 |
1080 |
1210 |
Prepolymer content of carboxyl end group/mol/t |
1210 |
1290 |
1350 |
1390 |
1100 |
1590 |
Polymeric amide fusing point
T m/℃
|
293 |
293 |
292 |
303 |
277 |
293 |
Terminal amino group content mol/t |
32 |
21 |
20 |
25 |
30 |
12 |
Content of carboxyl end group mol/t |
76 |
82 |
89 |
92 |
95 |
132 |
Polymeric amide relative viscosity |
2.242 |
2.239 |
2.235 |
2.233 |
2.244 |
1.736 |
The test result of table 3 different sorts polymeric amide
? |
Dicarboxylic acid monomer 20mol |
Diamine monomer 20.2mol |
CO
2Pressure/MPa
|
N
2Pressure/MPa
|
Prepolymer terminal amino group content/mol/t |
Prepolymer content of carboxyl end group/mol/t |
Melting point polymer
T m/℃
|
Terminal amino group content mol/t |
Content of carboxyl end group mol/t |
Polymeric amide relative viscosity |
Embodiment 10 |
Terephthalic acid |
1,8-octamethylenediamine |
0.3 |
0 |
1590 |
1570 |
332 |
35 |
88 |
2.240 |
Comparative example 5 |
Terephthalic acid |
1,8-octamethylenediamine |
0 |
0.3 |
1380 |
1970 |
333 |
12 |
150 |
1.856 |
Embodiment 11 |
Terephthalic acid |
1,12-, 12 carbon diamines |
0.3 |
0 |
1250 |
1210 |
310 |
26 |
78 |
2.234 |
Comparative example 6 |
Terephthalic acid |
1,12-, 12 carbon diamines |
0 |
0.3 |
1080 |
1520 |
311 |
10 |
132 |
1.952 |
Embodiment 12 |
Terephthalic acid |
1,13-, 13 carbon diamines |
0.3 |
0 |
1130 |
1090 |
302 |
30 |
95 |
2.299 |
Comparative example 7 |
Terephthalic acid |
1,13-, 13 carbon diamines |
0 |
0.3 |
960 |
1420 |
301 |
15 |
120 |
1.963 |
Embodiment 13 |
Terephthalic acid: sebacic acid=9 ﹕ 1 |
1,10-diaminodecane |
0.3 |
0 |
1210 |
1180 |
305 |
38 |
89 |
2.251 |
Comparative example 8 |
Terephthalic acid: sebacic acid=9 ﹕ 1 |
1,10-diaminodecane |
0 |
0.3 |
1100 |
1630 |
306 |
14 |
140 |
1.811 |
Embodiment 14 |
Terephthalic acid |
1,10-diaminodecane: 1,6-hexanediamine=4 ﹕ 1 |
0.3 |
0 |
1450 |
1420 |
311 |
29 |
75 |
2.248 |
Comparative example 9 |
Terephthalic acid |
1,10-diaminodecane: 1,6-hexanediamine=4 ﹕ 1 |
0 |
0.3 |
1330 |
1890 |
310 |
11 |
136 |
1.766 |
Detected result comparison from table 1 to table 3 can be found at pre-polymerization stage CO
2while making protection gas, end amino and the content of carboxyl end group of the polymeric amide of gained have all obtained obvious control, the larger raising that the viscosity number of polymeric amide also obtains.From the comparison of embodiment 1-4 and comparative example 1-4, can find out, when reducing diamine consumption, use CO
2make protection gas, can obtain with diamine excessive higher but do not use CO
2the polymeric amide of identical viscosities level while making protection gas.
It should be noted that, with reference to embodiment 1 and comparative example 1, in the situation that other condition is constant, only change all kinds of of dicarboxylic acid monomer and diamine monomer, described dicarboxylic acid monomer comprises aromatic acid and aliphatic dibasic acid, the monomer of wherein said aliphatic dibasic acid is at least one being selected from oxalic acid, propanedioic acid, succinic acid, pentanedioic acid, hexanodioic acid, pimelic acid, suberic acid, 2-methyl suberic acid, nonane diacid, sebacic acid, undecandioic acid, 12 diacid, 13 diacid and 14 diacid, and described diamine monomer is included as C
2-13binary aliphatic amine monomers, described diamine monomer comprises 1,10-decamethylene diamine, also comprise quadrol, propylene diamine, slough amine, cadaverine, 2 methyl pentamethylenediamine, hexanediamine, heptamethylene diamine, octamethylenediamine, 2-methyl octamethylenediamine, 2,2,4-trimethylhexamethylenediamine, 2,4, at least one in 4-trimethylhexamethylenediamine, 5-methyl-nonamethylene diamine, nonamethylene diamine, 11 diamines, 12 diamines, 13 diamines.End amino and the content of carboxyl end group of the polymeric amide that it makes have also all obtained obvious control.
Polymeric amide of the present invention is applied to the manufacture material of Electrical and Electronic equipment, trolley part, office appliance or at home articles for use.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent transformation that utilizes description of the present invention to do, or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.