CN103521467A - 清洗球、清洗球制作方法以及制作该洗清球的设备 - Google Patents
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Abstract
清洗球,由纤维制作而成,其特征在于:所述纤维为熔点低于1000C以下的低熔点聚酯纤维。本发明能保证清洗球使用时间再长也不变形、也不会降低去污能力。并且同时具有塑料纤维不易刮花物体表面的特性。本发明还公开了制作方法以及制作该清洗球的设备。
Description
技术领域
本发明涉及一种清洗球、清洗球制作方法以及制作该洗清球的设备。
背景技术
清洗球是一种网状球体,传统的由塑料或钢丝缠绕而成,主要通过不规则的纤维排布状表体与所要清洗的物体表面接触,以摩擦的方式将物体表面的污垢去除。
因经常浸泡在与水以及清洗剂中,使用久后塑料材质的清洗球容易变松,纤维容易***,去污能力变弱。而钢丝材质的清洗球去污能力不变,但钢丝材质的清洗球在一段时间不使用后容易生锈或者容易***、断裂,这就使得去污能力下降,使用寿命不稳定,需定期进行更换,并且有时断裂的清洗球球丝还会混入食物中,存在一定的安全隐患。
当然针对需要清洗的不同对象,塑料清洗球与钢丝清洗球相比,塑料清洗球纤维较软,在清洗时不易刮花物体的表面,如不粘锅,油烟机等。
目前市面上新兴比较流行的清洗球则采用自然纤维制作而成,如竹纤维、丝瓜的壳体等,但这些产品并不能解决寿命短,使用过后去污能力下降的问题。
如何即能保证去污能力、又使球体不会变松,纤维不会***是目前摆在清洗球技术领域内的一个技术难题。
发明内容
本发明就是为了解决现有清洗球在使用一段时间后去污能力变弱、球体变松、纤维***导致使用效果变差,使用寿命变短的技术问题,提供了一种清洗球以及该清洗球的制作方法,并且还提供了制作该清洗球的设备。
本发明所要解决问题的技术方案如下:
清洗球,由纤维制作而成,其特征在于:所述纤维为熔点低于1000C以下的低熔点聚酯纤维。
清洗球制作方法,其特征在于:包括如下步骤;
一,选取熔点低于1000C以下的低熔点聚酯纤维为原料单丝;
二,将多股单丝经编织机织成纤维绳;
三,对纤维绳进行加热至熔点值后固型;
四,将纤维绳进行拆解还原成多股单丝;
五,将单丝进行自缠绕成清洗球;
六,将单丝与清洗球之间的丝线切断,清洗球即制作完成。
清洗球制作设备,其特征在于:包括工作台,工作台上依次间隔排布有供丝机构、编织机构、加热机构、拆解机构以及缠绕机构;
所述供丝机构包括一活动转轮,活动转轮上放置成卷的低熔点聚酯纤维;所加热机构包括一加热腔体。
优选的,所述加热腔体夹层内设加热丝。
优选的,所述加热腔体夹层内部与蒸汽发生器相联通,并在加热腔体夹层与腔壁开有出气孔。
本发明的有益效果如下:
与现有技术相比,本发明的清洗球由熔点低于1000C以下的低熔点聚酯纤维制作而成,能保证清洗球使用时间再长也不变形、也不会降低去污能力。并且同时具有塑料纤维不易刮花物体表面的特性。
与现有技术相比,本发明提供的制作方法,可以将广泛用于非织造布领域的低熔点聚酯纤维引用到清洗球技术领域,打破了技术壁垒,具有开创性。
与现有技术相比,本发明提供的清洗球制作设备,可以将广泛用于非织造布领域的低熔点聚酯纤维制作成清洗球,具有创造性。
附图说明:
图1是本发明所述清洗球制作设备的结构示意图。
具体实施方式:
清洗球,由纤维制作而成,所述纤维为熔点低于1000C以下的低熔点聚酯纤维。
低熔点聚酯纤维的熔点有1000C、900C、800C、700C、600C、500C、400C、300C、200C,以及处于这些数值之间的温度,本发明优选熔点为400C。
清洗球制作方法,包括如下步骤;
一、选取熔点低于1000C以下的低熔点聚酯纤维为原料单丝;
二、将多股单丝经编织机织成纤维绳;
三、对纤维绳进行加热至熔点值后固型;
四、将纤维绳进行拆解还原成多股单丝;
五、将单丝进行自缠绕成清洗球;
六、将单丝与清洗球之间的丝线切断,清洗球即制作完成。
因编织成纤维绳,每一股单丝都会呈重复弯曲的波浪状态,这样在加热之后便会将此状态定型,最好拆解还原成单丝,将单丝自缠绕后就成为一个松松的球体。
参阅图1,清洗球制作设备,包括工作台(1),工作台(1)上依次间隔排布有供丝机构(2)、编织机构(3)、加热机构(4)、拆解机构(5)以及缠绕机构(6);
所述供丝机构(2)包括一活动转轮,活动转轮上放置成卷的低熔点聚酯纤维;活动转轮可以垂直工作台(1)也可以通过一支撑杆平行于工作台。
编织机构(3)可以为针织机、编织机等。主要功能就是通过将多股单丝缠绕成一股纤维绳,可简单缠绕,也可以缠绕成麻花状。
所述加热机构(4)包括一加热腔体。即腔体中间供纤维绳通过。
优选的,所述加热腔体夹层内设加热丝。
优选的,所述加热腔体夹层内部与蒸汽发生器相联通,并在加热腔体夹层与腔壁开有出气孔。蒸汽通过出气孔进入到加热腔体对纤维绳进行非接触式加热,加热。
本发明所述清洗球制作设备的原理如下:
低熔点聚酯纤维丝成卷放置于供丝机构上,然后将多个供丝机构上的低熔点聚酯纤维丝的丝头拉至编织机构内,编织机构将多股单丝编织成一股纤维绳,纤维绳拉至加热机构,通过加热机构加热至熔点值后固型,然后再经拆解机构,拆解机构将一股纤维绳还原成多股单丝,最后多股单丝再至缠绕机构自行缠绕成清洗球即可。
Claims (5)
1.清洗球,由纤维制作而成,其特征在于:所述纤维为熔点低于1000C以下的低熔点聚酯纤维。
2.清洗球制作方法,其特征在于:包括如下步骤;
一,选取熔点低于1000C以下的低熔点聚酯纤维为原料单丝;
二,将多股单丝经编织机织成纤维绳;
三,对纤维绳进行加热至熔点值后固型;
四,将纤维绳进行拆解还原成多股单丝;
五,将单丝进行自缠绕成清洗球;
六,将单丝与清洗球之间的丝线切断,清洗球即制作完成。
3.清洗球制作设备,其特征在于:包括工作台,工作台上依次间隔排布有供丝机构、编织机构、加热机构、拆解机构以及缠绕机构;
所述供丝机构包括一活动转轮,活动转轮上放置成卷的低熔点聚酯纤维;所加热机构包括一加热腔体。
4.根据权利要求3所述的清洗球制作设备,其特征在于:所述加热腔体夹层内设加热丝。
5.根据权利要求3所述的清洗球制作设备,其特征在于:所述加热腔体夹层内部与蒸汽发生器相联通,并在加热腔体夹层与腔壁开有出气孔。
Priority Applications (14)
Application Number | Priority Date | Filing Date | Title |
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CN201310489739.9A CN103521467A (zh) | 2013-10-18 | 2013-10-18 | 清洗球、清洗球制作方法以及制作该洗清球的设备 |
CN201510465126.0A CN104983370A (zh) | 2013-10-18 | 2014-05-15 | 清洁球或清洁布及其制作方法、制作设备 |
CN201410204987.9A CN103977967B (zh) | 2013-10-18 | 2014-05-15 | 一种清洁球或清洁布的制作方法 |
CN201420248350.5U CN203991354U (zh) | 2013-10-18 | 2014-05-15 | 清洗球或清洗布 |
CA2933084A CA2933084A1 (en) | 2013-10-18 | 2014-10-18 | Cleaning ball or cleaning cloth and manufacturing method and manufacturing device thereof |
MYPI2016701743A MY176868A (en) | 2013-10-18 | 2014-10-18 | Cleaning ball or cleaning cloth, and manufacturing method and manufacturing device thereof |
KR1020167013104A KR20160072232A (ko) | 2013-10-18 | 2014-10-18 | 청결 볼 또는 청결 천 및 그 제작 방법, 제작 장치 |
EP14853760.8A EP3059021A4 (en) | 2013-10-18 | 2014-10-18 | Cleaning ball or cleaning cloth, and manufacturing method and manufacturing device thereof |
PCT/CN2014/088877 WO2015055149A1 (zh) | 2013-10-18 | 2014-10-18 | 清洁球或清洁布及其制作方法、制作设备 |
JP2016548407A JP2016539755A (ja) | 2013-10-18 | 2014-10-18 | タワシ又は雑巾及びその製造方法、製造設備 |
RU2016119062A RU2016119062A (ru) | 2013-10-18 | 2014-10-18 | Чистящий шарик или чистящая ткань и способ их изготовления и устройство для их изготовления |
AU2014336686A AU2014336686A1 (en) | 2013-10-18 | 2014-10-18 | Cleaning ball or cleaning cloth, and manufacturing method and manufacturing device thereof |
US15/008,450 US10143351B2 (en) | 2013-10-18 | 2016-01-28 | Cleaning ball or cleaning cloth, and manufacturing method and manufacturing device thereof |
ZA2016/03164A ZA201603164B (en) | 2013-10-18 | 2016-05-11 | Cleaning ball or cleaning cloth and manufacturing method and manufacturing device thereof |
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CN201420248350.5U Expired - Fee Related CN203991354U (zh) | 2013-10-18 | 2014-05-15 | 清洗球或清洗布 |
CN201410204987.9A Active CN103977967B (zh) | 2013-10-18 | 2014-05-15 | 一种清洁球或清洁布的制作方法 |
CN201510465126.0A Pending CN104983370A (zh) | 2013-10-18 | 2014-05-15 | 清洁球或清洁布及其制作方法、制作设备 |
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CN201420248350.5U Expired - Fee Related CN203991354U (zh) | 2013-10-18 | 2014-05-15 | 清洗球或清洗布 |
CN201410204987.9A Active CN103977967B (zh) | 2013-10-18 | 2014-05-15 | 一种清洁球或清洁布的制作方法 |
CN201510465126.0A Pending CN104983370A (zh) | 2013-10-18 | 2014-05-15 | 清洁球或清洁布及其制作方法、制作设备 |
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US (1) | US10143351B2 (zh) |
EP (1) | EP3059021A4 (zh) |
JP (1) | JP2016539755A (zh) |
KR (1) | KR20160072232A (zh) |
CN (4) | CN103521467A (zh) |
AU (1) | AU2014336686A1 (zh) |
CA (1) | CA2933084A1 (zh) |
MY (1) | MY176868A (zh) |
RU (1) | RU2016119062A (zh) |
WO (1) | WO2015055149A1 (zh) |
ZA (1) | ZA201603164B (zh) |
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-
2013
- 2013-10-18 CN CN201310489739.9A patent/CN103521467A/zh active Pending
-
2014
- 2014-05-15 CN CN201420248350.5U patent/CN203991354U/zh not_active Expired - Fee Related
- 2014-05-15 CN CN201410204987.9A patent/CN103977967B/zh active Active
- 2014-05-15 CN CN201510465126.0A patent/CN104983370A/zh active Pending
- 2014-10-18 CA CA2933084A patent/CA2933084A1/en not_active Abandoned
- 2014-10-18 WO PCT/CN2014/088877 patent/WO2015055149A1/zh active Application Filing
- 2014-10-18 KR KR1020167013104A patent/KR20160072232A/ko not_active Application Discontinuation
- 2014-10-18 JP JP2016548407A patent/JP2016539755A/ja active Pending
- 2014-10-18 AU AU2014336686A patent/AU2014336686A1/en not_active Abandoned
- 2014-10-18 EP EP14853760.8A patent/EP3059021A4/en not_active Withdrawn
- 2014-10-18 RU RU2016119062A patent/RU2016119062A/ru not_active Application Discontinuation
- 2014-10-18 MY MYPI2016701743A patent/MY176868A/en unknown
-
2016
- 2016-01-28 US US15/008,450 patent/US10143351B2/en not_active Expired - Fee Related
- 2016-05-11 ZA ZA2016/03164A patent/ZA201603164B/en unknown
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CN103977967A (zh) * | 2013-10-18 | 2014-08-13 | 徐云友 | 清洗球(布)及其制作方法、制作设备 |
CN104983370A (zh) * | 2013-10-18 | 2015-10-21 | 徐云友 | 清洁球或清洁布及其制作方法、制作设备 |
CN103977967B (zh) * | 2013-10-18 | 2015-11-11 | 徐云友 | 一种清洁球或清洁布的制作方法 |
JP2016539755A (ja) * | 2013-10-18 | 2016-12-22 | 徐雲友 | タワシ又は雑巾及びその製造方法、製造設備 |
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CN104985391A (zh) * | 2015-03-27 | 2015-10-21 | 肖云 | 一种钢丝球加工设备 |
CN104985391B (zh) * | 2015-03-27 | 2017-05-03 | 肖云 | 一种钢丝球加工设备 |
CN105585167A (zh) * | 2016-03-15 | 2016-05-18 | 王黎明 | ***的机器人自洁式内外双级清洗设备 |
CN107088032A (zh) * | 2017-05-04 | 2017-08-25 | 芜湖立新清洁用品有限公司 | 一种含有热熔点材料的拖把布及其生产方法 |
CN107088032B (zh) * | 2017-05-04 | 2019-11-08 | 芜湖立新清洁用品有限公司 | 一种含有热熔点材料的拖把布及其生产方法 |
Also Published As
Publication number | Publication date |
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CN203991354U (zh) | 2014-12-10 |
US20160183757A1 (en) | 2016-06-30 |
RU2016119062A3 (zh) | 2018-03-01 |
CA2933084A1 (en) | 2015-04-23 |
MY176868A (en) | 2020-08-24 |
AU2014336686A1 (en) | 2016-06-02 |
ZA201603164B (en) | 2017-06-28 |
CN103977967A (zh) | 2014-08-13 |
KR20160072232A (ko) | 2016-06-22 |
EP3059021A4 (en) | 2017-08-02 |
WO2015055149A1 (zh) | 2015-04-23 |
EP3059021A1 (en) | 2016-08-24 |
RU2016119062A (ru) | 2017-11-23 |
CN104983370A (zh) | 2015-10-21 |
JP2016539755A (ja) | 2016-12-22 |
CN103977967B (zh) | 2015-11-11 |
US10143351B2 (en) | 2018-12-04 |
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