Black micro-crystal glass plate and production method thereof
Technical field
The present invention relates to a kind of material of construction and production method thereof, be specifically related to a kind of black micro-crystal glass plate and production method thereof.
Background technology
The fundamental property of the existing glass of devitrified glass, have again ceramic polycrystalline feature, concentrated glass and ceramic characteristics, becomes the type material of a class uniqueness.High with its physical strength, hardness is large, wear resisting property good, erosion resistance is strong, has good chemical stability and thermostability, can adapt to rugged environment, has obtained in the world in recent years fast development." the 12 new material industry development program " that particularly in January, 2012, Ministry of Industry and Information of country announced, list the calendering devitrified glass in give priority to new inorganic non-metallic materials catalogue, to rolling from now on devitrified glass, in the application of basic field of new, great importance is arranged.
The production of tradition devitrified glass adopts sintering process technique more, and the high problem of the energy consumption that sintering process technique faces in devitrified glass production is the critical bottleneck of the fast development of restriction devitrified glass and large-scale production always.Sintering process explained hereafter devitrified glass and will use expensive non-ferrous metal zinc oxide starting material, make the production cost of a lot of devitrified glass enterprise always high, sintering process production technique efficiency is low simultaneously, and product has pore, planeness devitrified glass enterprise management condition poor, sintering process technique always to have difficulty in taking a step.The pioneering all-electric melting rolling process in the company whole nation is produced the devitrified glass novel process and has been obtained national inventing patent (patent name: utilize granite waste to produce the method for microcrystalline glass decorative plate, the patent No.: ZL200910216248.0), filled up domestic blank.Adopt the all-electric melting calendering to produce devitrified glass, the energy consumption of unit product of devitrified glass and ten thousand yuan of industrial added value energy consumptions, by decrease, can also be saved a large amount of non-ferrous metal zinc oxide precious materials for country.The invention of present technique, complied with the development trend of China's new material industry and the constantly requirement in broadened application field.
Utilize at present discarded granite to adopt all-electric melting rolling process explained hereafter to go out beige, coffee-like serial crystallizing glass sheet material, but beige, coffee-like crystallizing glass sheet material are difficult to the demand of satisfying the market to many kinds, multi-color devitrified glass, therefore need constantly formula and the production technique of the devitrified glass of the different patterns of research.
Summary of the invention
The purpose of this invention is to provide a kind of black micro-crystal glass plate and production method thereof, to meet the demand of multi-color devitrified glass.
In order to reach above-mentioned technique effect, the present invention takes following technical scheme:
A kind of black micro-crystal glass plate comprises the component of following weight part:
Na
2o:2~4 part; MgO:6~10 part; Al
2o
3: 8~13 parts; SiO
2: 55~65 parts; P
2o
5: 0.5~2 part; K
2o:2~~5 part; CaO:4~8 part; Fe
2o
3: 5~10 parts; TiO
2: 1.5~2.5 parts.
The production method of described black micro-crystal glass plate comprises the following steps:
Step 1: according to following weight parts, choose starting material: 9~20 parts, magnesite, 30~50 parts, grouan, 0.5~3 part of monocalcium phosphate, 1~8 part of coarse whiting, 30~70 parts, basalt;
Step 2: above-mentioned starting material are mixed, and add the water of starting material gross weight 2%, mix 3~5min, compound is sent into to the melting pool of All Electric Melting Furnace, the controlled melting temperature is 1350~1500 ℃; Glass after fusing carries out clarification and homogenization, and the temperature of clarification and homogenization is 1400~1450 ℃, and the time of clarification and homogenization is 7~8h;
Step 3: the glass will clarify, homogenizing is good enters the material road through dog-hole, uptake, and temperature enters rolling press and is molded into glass ribbon after reducing to 1250~1300 ℃ of ,Jing Liao road coolings, and mold temperature is 1150~1250 ℃;
Step 4: the glass ribbon after moulding carries out anneal, it is 650~800 ℃ that glass is brought the kiln temperature degree into, 680~750 ℃ the insulation 10~20 minutes after, speed by 3 ℃/minutes~5 ℃/minutes is cooled to 580~620 ℃, be cooled to 300 ℃ by the speed of 7 ℃/minutes~12 ℃/minutes again, be cooled to 35~45 ℃ through 40~60 minutes again, kiln discharge, cut rear generation annealed sheet;
Step 5: annealed sheet is sent into to crystallization kiln carries out coring, crystallization becomes the crystallization plate, be specially: be warming up to 600 ℃~720 ℃ through 30~90 minutes, in 600 ℃~720 ℃ insulations coring in 30~90 minutes, be warming up to 820 ℃~930 ℃ through 30~90 minutes again, in 30~120 minutes crystallization of 820 ℃~930 ℃ insulations, be cooled to 35~45 ℃ of kiln discharges through 60~120 minutes;
Step 6: by the crystallization plate polished, polishing.
The present invention compared with prior art, has following beneficial effect:
(1) the present invention, through the proportioning of the crystallizing glass sheet material that studies for a long period of time, has obtained the formula of black micro-crystal glass plate, and has obtained producing the production method of this black micro-crystal glass plate, has broken through the single situation of existing crystallizing glass sheet material color.
(2) produce black micro-crystal glass plate and take basalt waste residue, grouan and provide MgO as main raw material, magnesite, monocalcium phosphate provides P
2o
5and CaO, coarse whiting provides CaO, contains a large amount of ferro elements and titanium elements in the basalt waste residue, and titanium can be used as Nucleating Agent, can reduce P
2o
5amount, in starting material without adding iron oxide red; Starting material all are easy to get, and cost is low.
(3) the product ultimate compression strength 200-300MPa that the present invention produces, bending strength 40-80MPa, density 2.6-2.7g/cm3, Mohs' hardness 5-6 level, water-intake rate<0.01%, smooth finish 90-98, acidproof soda acid, radioassay meets national category-A examination criteria.
Embodiment
Below in conjunction with embodiments of the invention, the invention will be further elaborated.
Embodiment 1:
According to one embodiment of present invention, the production method of black glass ceramic comprises the following steps:
1, choose starting material according to following weight parts, send into mixer and mix, mixing time is 4min, adds water 10Kg.
Material name |
Magnesite |
Granite |
Monocalcium phosphate |
Coarse whiting |
Basalt |
Weight (Kg) |
70 |
190 |
2.4 |
7.6 |
230 |
Table 1: raw-material Chemical Composition (weight percent)
2, above-mentioned compound is sent in the melting pool of All Electric Melting Furnace, the controlled melting temperature is 1350 ℃, and the glass after fusing carries out clarification and homogenization, and the temperature of clarification and homogenization is 1400 ℃, and the time of clarification and homogenization is 8h.
3, the glass will clarify, homogenizing is good enters the material road through dog-hole, uptake, and temperature enters rolling press and is molded into glass ribbon after reducing to 1280 ℃ of ,Jing Liao road coolings, and mold temperature is 1150 ℃; The thickness of formed glass band, width are regulated according to the requirement of producing sheet.
4, the glass ribbon after moulding enters annealing furnace through the transfer roller platform and carries out anneal, it is 700 ℃ that glass is brought the kiln temperature degree into, 680 ℃ the insulation 15 minutes after, speed by 3 ℃/minutes is cooled to 580 ℃, again by 9 ℃/minute speed be cooled to 300 ℃, be cooled to 40 ℃ through 60 minutes again, kiln discharge, then enter the cold junction line of cut.The cold junction line of cut cuts glass ribbon by the length of setting requirement or customer requirement, cuts rear generation work in-process (annealed sheet), through transition roller table, delivers to nucleus crystallization in crystallization kiln.
5, annealed sheet is sent into to crystallization kiln carries out coring, crystallization becomes the crystallization plate, be specially: be warming up to 700 ℃ through 60 minutes, in 700 ℃ of insulations coring in 60 minutes, then be warming up to 900 ℃ through 45 minutes, in 100 minutes crystallization of 900 ℃ of insulations, be cooled to 40 ℃ of kiln discharges through 120 minutes.
6, the crystallization plate is polished, polishing.
The black glass ceramic of above-mentioned preparation is carried out to composition detection, and the result of composition detection is as shown in table 2.
The composition analysis of the black glass ceramic that table 2: embodiment 1 produces
Na
2O
|
MgO |
Al
2O
3 |
SiO
2 |
P
2O
5 |
K
2O
|
CaO |
TiO
2 |
MnO
2 |
Fe
2O
3 |
3.49 |
8.50 |
11.20 |
59.07 |
0.50 |
2.17 |
5.00 |
2.00 |
0.14 |
7.89 |
Embodiment 1:
According to one embodiment of present invention, the production method of black glass ceramic comprises the following steps:
1, choose starting material according to following weight parts, send into mixer and mix, mixing time is 4min, adds water 10Kg.
Material name |
Magnesite |
Granite |
Monocalcium phosphate |
Coarse whiting |
Basalt |
Weight (Kg) |
64 |
181 |
2.4 |
7.6 |
242 |
2, above-mentioned compound is sent in the melting pool of All Electric Melting Furnace, the controlled melting temperature is 1350 ℃, and the glass after fusing carries out clarification and homogenization, and the temperature of clarification and homogenization is 1400 ℃, and the time of clarification and homogenization is 8h.
3, the glass will clarify, homogenizing is good enters the material road through dog-hole, uptake, and temperature enters rolling press and is molded into glass ribbon after reducing to 1280 ℃ of ,Jing Liao road coolings, and mold temperature is 1150 ℃; The thickness of formed glass band, width are regulated according to the requirement of producing sheet.
4, the glass ribbon after moulding enters annealing furnace through the transfer roller platform and carries out anneal, it is 700 ℃ that glass is brought the kiln temperature degree into, 680 ℃ the insulation 15 minutes after, speed by 3 ℃/minutes is cooled to 580 ℃, again by 9 ℃/minute speed be cooled to 300 ℃, be cooled to 40 ℃ through 60 minutes again, kiln discharge, then enter the cold junction line of cut.The cold junction line of cut cuts glass ribbon by the length of setting requirement or customer requirement, cuts rear generation work in-process (annealed sheet), through transition roller table, delivers to nucleus crystallization in crystallization kiln.
5, annealed sheet is sent into to crystallization kiln carries out coring, crystallization becomes the crystallization plate, be specially: be warming up to 720 ℃ through 60 minutes, in 720 ℃ of insulations coring in 60 minutes, then be warming up to 930 ℃ through 60 minutes, in 100 minutes crystallization of 930 ℃ of insulations, be cooled to 40 ℃ of kiln discharges through 120 minutes.
6, the crystallization plate is polished, polishing.
The black glass ceramic of above-mentioned preparation is carried out to composition detection, and the result of composition detection is as shown in table 3.
The composition analysis of the black glass ceramic that table 3: embodiment 2 produces
Na
2O
|
MgO |
Al
2O
3 |
SiO
2 |
P
2O
5 |
K
2O
|
CaO |
TiO
2 |
MnO
2 |
Fe
2O
3 |
3.52 |
8.00 |
11.31 |
59.04 |
0.50 |
2.09 |
5.00 |
2.10 |
0.14 |
8.25 |
Although with reference to explanatory embodiment of the present invention, invention has been described here, above-described embodiment is only preferably embodiment of the present invention, embodiments of the present invention are not restricted to the described embodiments, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.