CN103073189A - Beige microcrystalline glass plate and manufacturing method thereof - Google Patents

Beige microcrystalline glass plate and manufacturing method thereof Download PDF

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Publication number
CN103073189A
CN103073189A CN2013100232521A CN201310023252A CN103073189A CN 103073189 A CN103073189 A CN 103073189A CN 2013100232521 A CN2013100232521 A CN 2013100232521A CN 201310023252 A CN201310023252 A CN 201310023252A CN 103073189 A CN103073189 A CN 103073189A
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temperature
mixture
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clarification
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CN103073189B (en
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秦刚
秦小平
姜小元
王桃
王刚琳
王洪强
王鹏翔
黄光敏
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SICHUAN YIMING MICROCRYSTALLINE TECHNOLOGY Co Ltd
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SICHUAN YIMING MICROCRYSTALLINE TECHNOLOGY Co Ltd
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Abstract

The invention discloses a beige microcrystalline glass plate and a manufacturing method thereof. The manufacturing method comprises the following steps: mixing the following components in part by weight: 1-2 parts of sodium carbonate, 14-16 parts of magnesite, 64-70 parts of granite, 15-17 parts of phosphate rock, 4-6 parts of heavy calcium and 0.1-0.3 part of iron oxide red to form a first mixture and adding 2 parts of water in part by weight into the first mixture to form a second mixture; conveying the second mixture into an all-electric melting furnace for melting; conveying the molten second mixture after subjected to clarification and homogenization into a calendar through a material passage to form a glass belt; and conveying the glass belt after being annealed into a crystallization furnace for coring and crystallization to form a coarse crystallization plate, and grinding and polishing the coarse crystallization plate to obtain the beige microcrystalline glass plate. The beige microcrystalline glass plate and the manufacturing method thereof have the advantages that the problem that the microcrystalline glass plate produced by taking granite as a raw material is single in color is solved, the equipment erosion can be reduced, and the equipment service life is prolonged.

Description

Beige crystallizing glass sheet material and manufacture method thereof
Technical field
The embodiment of the invention relates to a kind of material of construction and manufacture method thereof, is specifically related to a kind of glass board material and manufacture method thereof.
Background technology
The fundamental property of the existing glass of devitrified glass has again the polycrystalline feature of pottery, has concentrated the characteristics of glass and pottery, becomes the type material of a class uniqueness.High with its physical strength, hardness is large, wear resisting property good, erosion resistance is strong, has good chemical stability and thermostability, can adapt to rugged environment, has obtained in the world in recent years fast development.
Sintering process technique is adopted in the production of tradition devitrified glass more, and the high problem of the energy consumption that sintering process technique faces in devitrified glass production is the critical bottleneck of the fast development of restriction devitrified glass and large-scale production always.Sintering process explained hereafter devitrified glass and will use expensive non-ferrous metal zinc oxide starting material, make the production cost of a lot of devitrified glass enterprise always high, sintering process production technique efficient is low simultaneously, and product has pore, planeness devitrified glass enterprise management condition relatively poor, sintering process technique always to have difficulty in taking a step.
The devitrified glass of production beige series is on coloring process, and traditional technology generally adopts " sulphur carbon " painted painted with " cerium titanium "." sulphur carbon " painted need carry out under reducing atmosphere, there is the defective that color is impure, bubble is more when painted, simultaneously because the existence of " sulphur " also can cause erosion to the All Electric Melting Furnace molybdenum electrode, the discharging sulphur trioxide, therefore be not suitable for adopting the production of all-electric melting calendering technology, do not meet environmental requirement." cerium titanium " is painted, because " cerium " belongs to rare earth metal, " titanium " belongs to noble metal, and cost is higher, and simultaneously market supply uncertain factor is more, and risk is larger.
There is the single problem of product colour in the devitrified glass that the method for utilizing at present granite waste to produce microcrystalline glass decorative plate is produced; And technical recipe employing fluorite is larger to the All Electric Melting Furnace erosion as Nucleating Agent, causes the All Electric Melting Furnace life-span shorter, and maintenance cost is higher, and serious restriction is produced.
Summary of the invention
The object of the invention is to solve the defective of above-mentioned prior art, a kind of beige crystallizing glass sheet material and manufacture method thereof are provided.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of beige crystallizing glass sheet material comprises the by weight following component of meter:
Na 2O:3 to 4 part;
MgO:6 to 9 part;
Al 2O 3: 9 to 12 parts;
SiO 2: 60 to 70 parts;
P 2O 5: 2 to 4 parts;
K 2O:3 to 4 part;
CaO:11 to 13 part;
Fe 2O 3: 1.5 to 2.5 parts.
A kind of manufacture method of beige crystallizing glass sheet material may further comprise the steps:
The by weight following component mixing of meter is formed the first mixture:
Soda ash: 1 to 2 part, be mainly used in providing Na 2O,
Magnesite: 14 to 16 parts, be mainly used in providing MgO,
Granite: 64 to 70 parts, be mainly used in providing SiO 2,
Rock Phosphate (72Min BPL): 15 to 17 parts, be mainly used in providing P 2O 5,
Coarse whiting: 4 to 6 parts, be mainly used in providing CaO,
Iron oxide red: 0.1 to 0.3 part, be used for providing Fe 2O 3
In the first mixture, add by weight 2 parts of water of meter, mixed 3 to 5 minutes, form the second mixture;
Adopt automatic charging equipment that the second mixture is sent into All Electric Melting Furnace by the All Electric Melting Furnace feeding chamber, by infrared rays liquid level indicator control feeding quantity, the second mixture is melted in All Electric Melting Furnace, the temperature of fusion of controlling the second mixture is 1400 to 1500 degree;
With the clarification of the second mixture after the fusing, homogenizing, the temperature of control clarification, homogenization process the second mixture is 1400 to 1500 degree, and the time of clarification, homogenization process is 7.5 to 8.5 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1200 to 1300 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1100 to 1200 degree;
Glass ribbon is carried out anneal, lower the temperature by temperature lowering curve, it is 750 to 850 degree that glass is brought the kiln temperature degree into, then with 10 minutes time temperature is down to 700 degree by 750 degree, 700 degree insulations 15 minutes, then with 60 minutes time temperature is down to 580 degree by 700 degree, with 45 minutes time temperature is down to 300 degree by 580 degree again, with 30 minutes time temperature is down to 40 degree by 300 degree again, glass ribbon kiln discharge temperature is 35 to 45 degree, then enter the cold junction line of cut, cut rear generation work in-process according to customer requirement, deliver to the crystallization kiln crystallization through transition roller table;
Glass ribbon after the annealed processing is sent into crystallization kiln carry out coring, crystallization, through 3 to 5 hours, become the coarse-grain plate, the temperature of described nucleating course is 710 to 730 degree, crystallization process temperature 950 to 970 degree;
The coarse-grain plate is polished, after the polished finish, obtained the beige crystallizing glass sheet material through full-automatic grinding machine.
As optimal way of the present invention, in the manufacture method of above-mentioned beige crystallizing glass sheet material, preferably, the temperature of fusion of described the second mixture is 1450 degree; The temperature of described clarification, homogenization process the second mixture is 1450 degree, and the time of clarification, homogenization process is 8 hours; The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1250 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1150 degree; The time of described coring, crystallization is 4 hours, and the temperature of described nucleating course is 720 degree, crystallization process temperature 960 degree.
Effect of the present invention and advantage are as follows:
1, uses P 2O 5Replace F as Nucleating Agent, not only do not affect product performance, also reduced simultaneously the All Electric Melting Furnace erosion, prolonged the All Electric Melting Furnace life-span.
2, contain Fe in the raw material granite 2O 3, Fe 2O 3In the devitrified glass of calcium-magnesium-aluminium-system on silicon, devitrified glass can be coloured to beige, simultaneously by adjusting Fe 2O 3Consumption, just can make the beige devitrified glass that is of different shades; Solved All Electric Melting Furnace and adopted difficult " sulphur charcoal " painted, and " cerium titanium " problem that painted cost is higher, during the cerium titanium is painted, the cerium oxide of needs 1% and 0.5% titanium oxide, approximately 72000 yuan/tons of cerium oxide, approximately 15000 yuan/tons of titanium oxide, approximately 800 yuan/tons of costs; Use Fe 2O 3In painted, need 1.5% Fe 2O 3(and granite contains Fe 2O 3Approximately 0.6%), Fe 2O 3Be 7000 yuan/tons, approximately 70 yuan/tons of costs, the cost of product per ton 91%.
3, adopt discarded granite to be turned to starting material, reduce the cost of product, discarded granite thing consumption can reach 60 to 70% during starting material formed.
4, product ultimate compression strength 160 to 200 MPas of the present invention, bending strength 35 to 50 MPas, 2.5 to 2.7 g/ccs of density, 5 to 6 grades of Mohs' hardness, water-intake rate<0.01%, smooth finish 90 to 98, acidproof soda acid, radioassay meet national category-A examination criteria.
5, the inventive method production beige crystallizing glass sheet material, energy consumption is 431.547kgce/t, compares Energy Intensity Reduction, simultaneously product pore-free, smooth good with adopting sintering process production devitrified glass.
Embodiment
According to one embodiment of present invention, with the accurate weighing of following raw material and send into mixer and mix to form the first mixture: soda ash: 6 kilograms, magnesite: 73 kilograms, granite: 320 kilograms, Rock Phosphate (72Min BPL): 78 kilograms, coarse whiting: 22 kilograms, iron oxide red: 0.5 kilogram;
Add after 10 kg water remix in the first mixture 4 minutes, and formed the second mixture;
The second mixture is sent into All Electric Melting Furnace, and the temperature of fusion of controlling the second mixture is 1500 degree;
With the clarification of the second mixture after the fusing, homogenizing, the temperature of control clarification, homogenization process the second mixture is 1450 degree, and the time of clarification, homogenization process is 8 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1250 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1150 degree;
Glass ribbon is carried out anneal, it is 750 degree that glass is brought the kiln temperature degree into, then with 10 minutes time temperature is down to 700 degree by 750 degree, 700 degree insulations 15 minutes, then with 60 minutes time temperature is down to 580 degree by 700 degree, with 45 minutes time temperature is down to 300 degree by 580 degree again, with 30 minutes time temperature is down to 40 degree by 300 degree again, glass ribbon kiln discharge temperature is 40 degree, then enter the cold junction line of cut, cut rear generation work in-process according to customer requirement, deliver to the crystallization kiln crystallization through transition roller table;
Glass ribbon after the annealed processing is sent into crystallization kiln, be heated to rapidly 720 degree, coring 1 hour is warming up to 960 degree again, and then crystallization 2 hours is cooled to and enters full-automatic grinding machine after the room temperature and polish, polish, and obtains the beige crystallizing glass sheet material.
The beige crystallizing glass sheet material is detected, comprise the by weight following component of meter: Na 2O:3.5 part; MgO:8 part; Al 2O 3: 10 parts; SiO 2: 65 parts; P 2O 5: 3 parts; K 2O:3.5 part; CaO:12 part; Fe 2O 3: 2 parts.
According to one embodiment of present invention, with the accurate weighing of following raw material and send into mixer and mix to form the first mixture: soda ash: 10 kilograms, magnesite: 140 kilograms, granite: 640 kilograms, Rock Phosphate (72Min BPL): 150 kilograms, coarse whiting: 40 kilograms, iron oxide red: 1 kilogram;
Add after 20 kg water remix in the first mixture 3 minutes, and formed the second mixture;
The second mixture is sent into All Electric Melting Furnace, and the temperature of fusion of controlling the second mixture is 1400 degree;
With the clarification of the second mixture after the fusing, homogenizing, the temperature of control clarification, homogenization process the second mixture is 1400 degree, and the time of clarification, homogenization process is 7.5 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1200 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1100 degree;
Glass ribbon is carried out anneal, it is 760 degree that glass is brought the kiln temperature degree into, then with 10 minutes time temperature is down to 700 degree by 760 degree, 700 degree insulations 15 minutes, then with 60 minutes time temperature is down to 580 degree by 700 degree, with 45 minutes time temperature is down to 300 degree by 580 degree again, with 30 minutes time temperature is down to 40 degree by 300 degree again, glass ribbon kiln discharge temperature is 40 degree, then enter the cold junction line of cut, cut rear generation work in-process according to customer requirement, deliver to the crystallization kiln crystallization through transition roller table;
Glass ribbon after the annealed processing is sent into crystallization kiln, be heated to rapidly 710 degree, coring 1 hour is warming up to 950 degree again, and then crystallization 2 hours is cooled to and enters full-automatic grinding machine after the room temperature and polish, polish, and obtains the beige crystallizing glass sheet material.
The beige crystallizing glass sheet material is detected, comprise the by weight following component of meter: Na 2O:3 part; MgO:6 part; Al 2O 3: 9 parts; SiO 2: 60 parts; P 2O 5: 2 parts; K 2O:35 part; CaO:11 part; Fe 2O 3: 1.5 parts.
According to one embodiment of present invention, with the accurate weighing of following raw material and send into mixer and mix to form the first mixture: soda ash: 20 kilograms, magnesite: 160 kilograms, granite: 700 kilograms, Rock Phosphate (72Min BPL): 170 kilograms, coarse whiting: 60 kilograms, iron oxide red: 3 kilograms;
Add after 20 kg water remix in the first mixture 5 minutes, and formed the second mixture;
The second mixture is sent into All Electric Melting Furnace, and the temperature of fusion of controlling the second mixture is 1500 degree;
With the clarification of the second mixture after the fusing, homogenizing, the temperature of control clarification, homogenization process the second mixture is 1500 degree, and the time of clarification, homogenization process is 8.5 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1300 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1200 degree;
Glass ribbon is carried out anneal, it is 850 degree that glass is brought the kiln temperature degree into, then with 10 minutes time temperature is down to 700 degree by 850 degree, 700 degree insulations 15 minutes, then with 60 minutes time temperature is down to 580 degree by 700 degree, with 45 minutes time temperature is down to 300 degree by 580 degree again, with 30 minutes time temperature is down to 40 degree by 300 degree again, glass ribbon kiln discharge temperature is 40 degree, then enter the cold junction line of cut, cut rear generation work in-process according to customer requirement, deliver to the crystallization kiln crystallization through transition roller table;
Glass ribbon after the annealed processing is sent into crystallization kiln, be heated to rapidly 730 degree, coring 1 hour is warming up to 970 degree again, and then crystallization 2 hours is cooled to and enters full-automatic grinding machine after the room temperature and polish, polish, and obtains the beige crystallizing glass sheet material.
The beige crystallizing glass sheet material is detected, comprise the by weight following component of meter: Na 2O:4 part; MgO:9 part; Al 2O 3: 12 parts; SiO 2: 70 parts; P 2O 5: 4 parts; K 2O:4 part; CaO:13 part; Fe 2O 3: 2.5 parts.
" embodiment " who speaks of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included among at least one embodiment that the application's generality describes.A plurality of local appearance statement of the same race is not necessarily to refer to same embodiment in specification sheets.Furthermore, when describing a specific features, structure or characteristics in conjunction with arbitrary embodiment, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although invention has been described with reference to a plurality of explanatory embodiment of the present invention here, but, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and embodiment will drop within the disclosed principle scope and spirit of the application.

Claims (3)

1. a beige crystallizing glass sheet material is characterized in that, comprises the by weight following component of meter:
Na 2O:3 to 4 part;
MgO:6 to 9 part;
Al 2O 3: 9 to 12 parts;
SiO 2: 60 to 70 parts;
P 2O 5: 2 to 4 parts;
K 2O:3 to 4 part;
CaO:11 to 13 part;
Fe 2O 3: 1.5 to 2.5 parts.
2. the manufacture method of described beige crystallizing glass sheet material according to claim 1 is characterized in that, may further comprise the steps:
The by weight following component mixing of meter is formed the first mixture:
Soda ash: 1 to 2 part,
Magnesite: 14 to 16 parts,
Granite: 64 to 70 parts,
Rock Phosphate (72Min BPL): 15 to 17 parts,
Coarse whiting: 4 to 6 parts,
Iron oxide red: 0.1 to 0.3 part;
In the first mixture, add by weight 2 parts of water of meter, mixed 3 to 5 minutes, form the second mixture;
The second mixture is sent into All Electric Melting Furnace by the All Electric Melting Furnace feeding chamber, the second mixture is melted in All Electric Melting Furnace, the temperature of fusion of controlling the second mixture is 1400 to 1500 degree;
With the clarification of the second mixture after the fusing, homogenizing, the temperature of control clarification, homogenization process the second mixture is 1400 to 1500 degree, and the time of clarification, homogenization process is 7.5 to 8.5 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1200 to 1300 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1100 to 1200 degree;
Glass ribbon is carried out anneal, lower the temperature by temperature lowering curve, it is 750 to 850 degree that glass is brought the kiln temperature degree into, then with 10 minutes time temperature is down to 700 degree by 750 degree, then 700 degree insulations 15 minutes are down to 580 degree with temperature by 700 degree with 60 minutes time, with 45 minutes time temperature are down to 300 degree by 580 degree again, with 30 minutes time temperature is down to 40 degree by 300 degree again, glass ribbon kiln discharge temperature is 35 to 45 degree;
Glass ribbon after the annealed processing is sent into crystallization kiln carry out coring, crystallization, through 3 to 5 hours, become the coarse-grain plate, the temperature of described nucleating course is 710 to 730 degree, crystallization process temperature 950 to 970 degree;
The coarse-grain plate is polished, after the polished finish, obtained the beige crystallizing glass sheet material.
3. the manufacture method of described beige crystallizing glass sheet material according to claim 2 is characterized in that, the temperature of fusion of described the second mixture is 1450 degree;
The temperature of described clarification, homogenization process the second mixture is 1450 degree, and the time of clarification, homogenization process is 8 hours;
The second mixture after clarification, the homogenizing enters the material road through stream hole, uptake, and temperature is down to 1250 degree, is delivered to rolling press through the material road again and is shaped as glass ribbon, and described forming temperature is 1150 degree;
The time of described coring, crystallization is 4 hours, and the temperature of described nucleating course is 720 degree, crystallization process temperature 960 degree.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496850A (en) * 2013-09-25 2014-01-08 四川一名微晶科技股份有限公司 Black microcrystalline glass sheet material and production method thereof
CN103496851A (en) * 2013-09-25 2014-01-08 四川一名微晶科技股份有限公司 Black microcrystalline glass sheet material and production method thereof
CN104045238A (en) * 2014-06-30 2014-09-17 四川一名微晶科技股份有限公司 Green microcrystalline glass plate and production method thereof
CN105130190A (en) * 2015-09-08 2015-12-09 四川一名微晶科技股份有限公司 Glass ceramics generated by taking granite tailings as main raw material, and preparation method for glass ceramics
CN109250917A (en) * 2017-07-12 2019-01-22 沈阳龙山玉建材科技有限公司 A kind of production technology of Longshan jade nano microcrystalline jade process plate
CN114368902A (en) * 2022-01-21 2022-04-19 山东三汇玻璃有限公司 Yellow glass and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1091399A (en) * 1993-02-26 1994-08-31 湖州玻璃厂二分厂 The colour devitrified glass and the manufacture method thereof that contain lithium tailings 〉=80%
CN101037344A (en) * 2007-02-16 2007-09-19 中国地质大学(武汉) Method for preparing micro crystal glass-ceramic composite board by employing whole glass board as mother glass
CN101718137A (en) * 2009-11-19 2010-06-02 荥经县腾达石材开发有限责任公司 Method for producing microcrystal glass decoration plate material with granite waste material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1091399A (en) * 1993-02-26 1994-08-31 湖州玻璃厂二分厂 The colour devitrified glass and the manufacture method thereof that contain lithium tailings 〉=80%
CN101037344A (en) * 2007-02-16 2007-09-19 中国地质大学(武汉) Method for preparing micro crystal glass-ceramic composite board by employing whole glass board as mother glass
CN101718137A (en) * 2009-11-19 2010-06-02 荥经县腾达石材开发有限责任公司 Method for producing microcrystal glass decoration plate material with granite waste material

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496850A (en) * 2013-09-25 2014-01-08 四川一名微晶科技股份有限公司 Black microcrystalline glass sheet material and production method thereof
CN103496851A (en) * 2013-09-25 2014-01-08 四川一名微晶科技股份有限公司 Black microcrystalline glass sheet material and production method thereof
CN103496850B (en) * 2013-09-25 2015-09-23 四川一名微晶科技股份有限公司 Black micro-crystal glass plate and production method thereof
CN103496851B (en) * 2013-09-25 2015-09-23 四川一名微晶科技股份有限公司 Black micro-crystal glass plate and production method thereof
CN104045238A (en) * 2014-06-30 2014-09-17 四川一名微晶科技股份有限公司 Green microcrystalline glass plate and production method thereof
CN105130190A (en) * 2015-09-08 2015-12-09 四川一名微晶科技股份有限公司 Glass ceramics generated by taking granite tailings as main raw material, and preparation method for glass ceramics
CN109250917A (en) * 2017-07-12 2019-01-22 沈阳龙山玉建材科技有限公司 A kind of production technology of Longshan jade nano microcrystalline jade process plate
CN114368902A (en) * 2022-01-21 2022-04-19 山东三汇玻璃有限公司 Yellow glass and preparation method thereof

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