CN103343505B - Court surface is laid with acrylic acid elastic material system and laying method thereof - Google Patents

Court surface is laid with acrylic acid elastic material system and laying method thereof Download PDF

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CN103343505B
CN103343505B CN201310296732.5A CN201310296732A CN103343505B CN 103343505 B CN103343505 B CN 103343505B CN 201310296732 A CN201310296732 A CN 201310296732A CN 103343505 B CN103343505 B CN 103343505B
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acrylic acid
clear water
layer
elastic
elastic material
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CN103343505A (en
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纪永明
谭广斌
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Abstract

The invention discloses a kind of acrylic acid elastic material system for laying court surface and laying method thereof, comprising the colored wear-resistant coat of acrylic acid levelling blanket, acrylic acid coarse granule elastic layer, acrylic acid fine grained elastic layer, acrylic acid elastic sealing layer, acrylic acid color texture layer and the acrylic acid laid successively.The present invention, using water-borne acrylic resin as core material, not containing TDI or MDI, also not containing benzene class, aldehydes, heavy metal etc., be thinner with clear water in construction, without the need to adding any organic solvent, can not to constructor and environmental danger, and using acrylic acid elastomeric sealant as the transition zone between bottom and upper layer of material, this layer based on several emulsion mixture of high-elastic acrylic emulsion for core component, scientific formula, meticulously produce, a certain amount of quartz sand is added during construction, there is soft middle band firm, hard feature is had in soft, a fabulous buffering transitional function is played between bottom and upper layer of material, solve and occur because hardness is different the problem that surface layer chaps therebetween.

Description

Court surface is laid with acrylic acid elastic material system and laying method thereof
Technical field
The present invention relates to court surface paver, be specifically related to court surface laying acrylic acid elastic material system and laying method thereof.
Background technology
The ground on the athletic ground such as stadium, court generally all can need to lay dissimilar earth material system according to difference, make athletic ground can have good safety, abrasion resistance, weatherability, damping property and bounce etc., and also the motility of self is also fully played.
Nowadays, be that the acrylic acid court material of main film forming substance is current widely used court surface paver in the world with water-borne acrylic resin, the advantages such as this series products has water-based, and environmental protection is nontoxic, odorless, good weatherability, and abrasion resistance is good.
Acrylic acid court material is mainly divided into two classes, and a class is that structure is relatively simple, the hard place acrylic acid court material that cost is relatively cheap; Another kind of, be that structure is comparatively complicated, elasticity is better, cost performance better elastomeric propylene acid court material.Hard place acryhic material due to structure simple, relative with problems in construction less in production; And elastomeric propylene acid material is a kind of material system of multi-layer compound structure, has the advantages that soft middle band is hard, existing certain elasticity, have again superpower wear-resisting weather-proof performance.From structure, the elastic layer that the shore hardness that is made up of selected SBR micelle rubber powder and high-elastic acrylic emulsion of bottom of elastomeric propylene acid material is lower, upper strata is the acrylic acid texture layer and wear-resistant coat that shore hardness is larger.At present, existing elastomeric propylene acid material on market at home, most structure matching not science, raw material are selected unreasonable, are directly layed on acrylic acid elastic layer by upper layer texture layer, cause use soon, just occur the problem that large area chaps.In order to overcome this segmentation crack, the current practice normally artificially increases the hardness of elastic layer by force, and in the construction of elastic layer, add cement or the quartz sand of a great deal of, object is the shore hardness difference in order to reduce between bottom and surface layer.So, the segmentation crack of surface layer is by having controlled to a certain degree, but elasticity also disappears thereupon, no longer has the feature of elastomeric propylene acid material, the hard place acryhic material having become thickness thicker on the contrary.
Summary of the invention
Technical problem to be solved by this invention is the elastic performance of elastomeric propylene acid court material system and the problem that can not have concurrently without cracking.
In order to solve the problems of the technologies described above, technical scheme used in the present invention is to provide a kind of acrylic acid elastic material system for laying court surface, comprises the colored wear-resistant coat of acrylic acid levelling blanket, acrylic acid coarse granule elastic layer, acrylic acid fine grained elastic layer, acrylic acid elastic sealing layer, acrylic acid color texture layer and the acrylic acid successively laid successively.
In said system, be also included in the acrylic acid concrete bottom oil reservoir laid before described acrylic acid levelling blanket is laid, described acrylic acid concrete bottom oil is the acrylic emulsion of 100% purity, and wherein latex particle is not more than 0.08 micron, and solid content is not less than 31%.
In said system, lay the acrylic acid smoothing agent that described acrylic acid levelling blanket uses and be made up of the component of following percentage by weight:
Acrylic emulsion 25 ~ 40%;
Styrene emulsion 0 ~ 5%;
French chalk 5 ~ 10%;
Calcined kaolin 5 ~ 10%;
Precipitated calcium carbonate 10 ~ 15%;
Quartz powder 8 ~ 12%;
108 glue 3 ~ 5%;
Defoamer 0.1 ~ 0.3%;
Coalescents 0.8 ~ 2.0%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.5%
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 15 ~ 25%.
In said system, lay the acrylic acid coarse granule elastic material that described acrylic acid coarse granule elastic layer uses and be made up of the component of following percentage by weight:
High-elastic acrylic emulsion 25 ~ 35%;
Styrene emulsion 0 ~ 5%;
Refining SBR micelle 20 ~ 30%;
Refining SBR rubber powder 7 ~ 9%;
French chalk 5 ~ 8%;
Precipitated calcium carbonate 5 ~ 10%;
108 glue 3 ~ 5%;
Black pigment 0.3 ~ 1.0%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.0 ~ 1.2%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 10 ~ 15%.
6, in said system, lay the acrylic acid fine grained elasticity material that described acrylic acid fine grained elastic layer uses and be made up of the component of following percentage by weight:
High-elastic acrylic emulsion 25 ~ 40%;
Styrene emulsion 0 ~ 5%;
Refining SBR rubber powder 25 ~ 35%;
French chalk 5 ~ 8%;
Precipitated calcium carbonate 5 ~ 10%;
108 glue 3 ~ 5%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.0 ~ 1.2%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 10 ~ 15%.
In said system, lay the acrylic acid elastomeric sealant that described acrylic acid elastic sealing layer uses and be made up of the component of following percentage by weight:
High-elastic acrylic emulsion 40 ~ 45%;
Styrene emulsion 0 ~ 8%;
French chalk 4 ~ 8%;
Calcined kaolin 3 ~ 5%;
Precipitated calcium carbonate 8 ~ 10%;
Quartz powder 6 ~ 10%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 20 ~ 28%.。
In said system, lay the concentrated fabric of acrylic acid colour that the colored wear-resistant coat of described acrylic acid color texture layer and acrylic acid uses and be made up of the component of following percentage by weight:
Acrylic emulsion 20 ~ 30%;
Styrene emulsion 0 ~ 8%;
French chalk 7 ~ 10%;
Calcined kaolin 3 ~ 5%;
Precipitated calcium carbonate 10 ~ 15%;
Quartz powder 10 ~ 12%;
Phthalein green grass or young crops or inorganic pigment 1.5 ~ 5.0%;
Titanium dioxide 5 ~ 10%;
Defoamer 0.4 ~ 0.8%;
Coalescents 1.5 ~ 2.5%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.4%;
Anticorrisive agent 0.4 ~ 0.6%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 15 ~ 25%;
Wherein, described acrylic acid color texture layer is mixed by acrylic acid colour concentrated fabric, 60 ~ 80 order quartz sands and clear water, and the proportioning of three is the concentrated fabric of acrylic acid colour: 60 ~ 80 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
The colored wear-resistant coat of described acrylic acid is mixed by the concentrated fabric of acrylic acid colour and clear water, and the proportioning of the two is the concentrated fabric of acrylic acid colour: clear water=10 gallon: 7 ~ 10 gallons.
In said system, the acrylic acid white dashes paint that laying chalk uses is made up of the component of following percentage by weight:
Acrylic emulsion 25 ~ 35%;
Styrene emulsion 0 ~ 10%;
Chinese white 7.5 ~ 9.5%;
Titanium white 9.0 ~ 14.0%;
Quartz powder 10.0 ~ 12.0%;
French chalk 5.0 ~ 7.0%;
Precipitated calcium carbonate 7.0 ~ 9.0%;
Defoamer 0.4 ~ 0.6%;
Coalescents 2.0 ~ 3.0%;
Alkali swelling 1.2 ~ 1.6%;
Cellulose 0.2 ~ 0.4%;
Anticorrisive agent 0.2 ~ 0.4%;
Ammoniacal liquor 0.15 ~ 0.25%;
Clear water 12 ~ 18%.
In said system, described talcous granularity is 400 orders, and the granularity of described calcined kaolin is 400 orders, and the granularity of described precipitated calcium carbonate is 400 orders, and the granularity of described quartz powder is 800 orders.
Present invention also offers a kind of method using above-mentioned acrylic acid elastic material system to lay court surface, comprise the following steps:
Based process: thoroughly clean up place, place is rinsed well after needing pickling by concrete foundation, can not a little acid residual;
Acrylic acid concrete bottom oil and clear water press 1:2 ~ 4 dilute spray afterwards or blade coating in concrete foundation on the surface; If bituminous concrete is basic, then without the need to end oil reservoir of constructing;
Repair loosening ghost place and shrinkage joint, the material of use fills agent, portland cement and quartz sand and the clear water mixture in following ratio for acrylic acid, and acrylic acid fills agent: cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg;
Lay acrylic acid levelling blanket, material used is mixed by acrylic acid smoothing agent, 40 ~ 70 order quartz sands and clear water, and the proportioning of three is: acrylic acid smoothing agent: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Place examination water and filling, fill material used and fill agent, portland cement and quartz sand by acrylic acid and clear water mixes in following ratio, acrylic acid fills agent: portland cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg;
Lay coarse granule elastic layer, material therefor is mixed by acrylic acid coarse granule elastic material and clear water, and both proportionings are acrylic acid coarse granule elastic material: clear water=10 gallon: 7 ~ 10 gallons;
Lay fine grained elastic layer, material therefor is mixed by acrylic acid fine grained elastic material material and clear water, and both proportionings are acrylic acid fine grained elastic material: clear water=10 gallon: 7 ~ 10 gallons;
Lay elastic material sealant, material therefor is mixed by acrylic acid elastomeric sealant, purity quartzite and clear water, and the proportioning of three is acrylic acid elastomeric sealant: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Lay acrylic acid texture layer, material used is mixed by acrylic acid colour concentrated fabric, 60 ~ 80 order quartz sands and clear water, and the proportioning of three is the concentrated fabric of acrylic acid colour: 60 ~ 80 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Lay acrylic acid wear-resistant coat, material used is mixed by the concentrated fabric of acrylic acid colour and clear water, and the proportioning of the two is the concentrated fabric of acrylic acid colour: clear water=10 gallon: 7 ~ 10 gallons;
Rule construction in vain in court, material used is acrylic acid white dashes paint, without the need to adding water, only need stir gently and just can directly use.
The present invention, using water-borne acrylic resin as core material, scientific formula, produces meticulously, not containing TDI or MDI on formula, also not containing benzene class, aldehydes, heavy metals etc. are take clear water as thinner in work progress, without the need to adding any organic solvent, can not to constructor and environmental danger; During construction, the material that the proportioning be not finished is good, as long as good seal, at least can preserve six months and never degenerate; After completion in use, also can not distribute any penetrating odor, be complete water-based, nontoxic, odorless, ep-type material.
Detailed description of the invention
Acrylic acid elastic material system for laying court surface provided by the invention, comprise acrylic acid concrete bottom oil reservoir, acrylic acid levelling blanket, acrylic acid coarse granule elastic layer, acrylic acid fine grained elastic layer, acrylic acid elastic sealing layer and the acrylic acid color texture layer and the colored wear-resistant coat of acrylic acid successively laid successively, finally on the colored wear-resistant coat of acrylic acid, utilize acrylic acid white dashes painting brush to be coated with the boundary line forming court.
The topmost feature of the present invention is: using acrylic acid elastomeric sealant as primer (end oil reservoir, acrylic acid levelling blanket, acrylic acid coarse granule elastic layer and acrylic acid fine grained elastic layer) and upper layer of material (acrylic acid color texture layer and acrylic acid colored wear-resistant coat) between transition zone, this elastic sealing layer based on several emulsion mixture of high-elastic acrylic emulsion for core component, a certain amount of quartz sand is added during construction, make it that there is soft middle band firm, hard feature is had in soft, a buffering transitional function can be played admirably between bottom and upper layer of material, fundamentally solve the quality problems of a large amount of surface layers be full of cracks in use occurred because hardness is different between bottom and upper strata.Therefore, use the court surface that acrylic acid elastic material system provided by the invention is laid, existing certain elasticity, there will not be again surface layer to chap this kind ofly not only had affected attractive in appearance but also had affected the quality problems of result of use and life of product.
In the present invention, lay the acrylic emulsion that acrylic acid concrete bottom oil reservoir uses 100% purity, wherein latex particle is not more than 0.08 micron, solid content is not less than 31%, mix the concrete pedestal surface of rear blade coating after pickling processes with clear water according to the ratio of 1:2 ~ 4, infiltrate in the pore on basis and form powerful adhesive power.If the basis of court surface is pitch basis, do not need to lay this end oil reservoir.
In the present invention, the acrylic acid smoothing agent that laying acrylic acid levelling blanket uses is made up of the component of following percentage by weight:
Acrylic emulsion 25 ~ 40%;
Styrene emulsion 0 ~ 5%;
French chalk 5 ~ 10%;
Calcined kaolin 5 ~ 10%;
Precipitated calcium carbonate 10 ~ 15%;
Quartz powder 8 ~ 12%;
108 glue 3 ~ 5%;
Defoamer 0.1 ~ 0.3%;
Coalescents 0.8 ~ 2.0%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.5%
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 15 ~ 25%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
Acrylic emulsion 40 30 25
Styrene emulsion 5 0 3
French chalk 5 10 8
Calcined kaolin 10 5 8
Precipitated calcium carbonate 10 15 12
Quartz powder 8 12 10
108 glue 3 4 5
Defoamer 0.2 0.3 0.1
Coalescents 0.8 1.5 2
Alkali is swelling 2 1.8 1.2
Cellulose 0.3 0.5 0.2
Anticorrisive agent 0.4 0.5 0.3
Ammoniacal liquor 0.3 0.4 0.2
Clear water 15 19 25
The preparation method of aforesaid propylene acid smoothing agent is as follows:
1) by 70% of cellulose, anticorrisive agent, ammoniacal liquor and clear water total amount according to the formation premixed liquid that stirs after configuring than row, as the first component;
2) by 30% of clear water total amount, after acrylic emulsion, black pigment, wet pigments dispersing agent and defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually powder and 108 glue are added wherein respectively in dispersion process, and regulate the mixing speed of dispersion machine, stir rear formation second component;
3) the first component slowly joins in the second component, and suitably regulates the rotating speed of dispersion machine, fully stirs and makes both mix; Then, then add coalescents and defoamer, regulate the speed of dispersion machine, avoid air to enter;
4) first filtered by the mixture of above-mentioned first and second components, then suction rubber mill fully grinds, to guarantee the exquisiteness of material;
5) by continuous for ground compound stirring at low speed, and add that alkali is swelling carries out thickening;
6) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use, by the quartz sand of acrylic acid smoothing agent and certain order number and clear water according to the protective mulch being laid on basis of formation on the end oil of basis than row mixing and stirring, also can make up the small out-of-flatness defect in basis simultaneously.
In the present invention, the acrylic acid coarse granule elasticity material that laying acrylic acid coarse granule elastic layer uses is made up of the component of following percentage by weight:
High-elastic acrylic emulsion 25 ~ 35%;
Styrene emulsion 0 ~ 5%;
Refining SBR micelle 20 ~ 30%;
Refining SBR rubber powder 7 ~ 9%;
French chalk 5 ~ 8%;
Precipitated calcium carbonate 5 ~ 10%;
108 glue 3 ~ 5%;
Black pigment 0.3 ~ 1.0%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.0 ~ 1.2%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 10 ~ 15%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
High-elastic acrylic emulsion 35 30 25
Styrene emulsion 0 3.7 5
Refining SBR micelle 20 25 30
Refining SBR rubber powder 7 8 9
French chalk 5 7 8
Precipitated calcium carbonate 10 9 5
108 glue 4 5 3
Black pigment 0.3 0.8 1
Defoamer 0.3 0.1 0.2
Coalescents 1.0 1.2 2
Alkali is swelling 1.0 1.2 1.1
Cellulose 0.5 0.3 0.2
Anticorrisive agent 0.5 0.4 0.3
Ammoniacal liquor 0.4 0.3 0.2
Clear water 15 8 10
The preparation method of aforesaid propylene acid coarse granule elastic material is as follows:
1) stir 75% of cellulose, anticorrisive agent, ammoniacal liquor and clear water total amount after configuring than row, form premixed liquid, as the first component;
2) by 25% of clear water total amount, after high-elastic acrylic emulsion, styrene emulsion and defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually by powder in dispersion process, refining SBR black rubber particle and 108 glue add wherein respectively, and regulate the mixing speed of dispersion machine, stir rear formation second component:
3) the first component is slowly joined in the second component, and suitably regulate the rotating speed of dispersion machine, fully stir and make both mix; Then, adding coalescents and defoamer, regulating the speed of dispersion machine, avoid air to enter;
4) after the mixing of the first component and the second component, in deceleration whipping process, add that alkali is swelling carries out thickening.
5) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use, above-mentioned material is mixed rear blade coating with clear water on acrylic acid levelling blanket according to the ratio of 1:0.7 ~ 1.0, this layer is elastic body and the major embodiment person of material system provided by the invention, can blade coating several times according to thickness requirement.
In the present invention, the acrylic acid fine grained elasticity material laid needed for acrylic acid fine grained elastic layer is made up of the component of following percentage by weight:
High-elastic acrylic emulsion 25 ~ 40%;
Styrene emulsion 0 ~ 5%;
Refining SBR rubber powder 25 ~ 35%;
French chalk 5 ~ 8%;
Precipitated calcium carbonate 5 ~ 10%;
108 glue 3 ~ 5%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.0 ~ 1.2%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 10 ~ 15%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
High-elastic acrylic emulsion 40 35 25
Styrene emulsion 0 2 5
Refining SBR rubber powder 25 30 35
French chalk 8 6.5 5
Precipitated calcium carbonate 10 5 8
108 glue 4 5 3
Defoamer 0.1 0.2 0.3
Coalescents 1 2 1.5
Alkali is swelling 1.1 1.2 1
Cellulose 0.2 0.3 0.5
Anticorrisive agent 0.3 0.4 0.5
Ammoniacal liquor 0.3 0.4 0.2
Clear water 10 12 15
The preparation method of aforesaid propylene acid fine grained elastic material is as follows:
1) stir 75% of cellulose, anticorrisive agent, ammoniacal liquor and clear water total amount after configuring than row, form premixed liquid, as the first component;
2) by 25% of clear water total amount, after high-elastic acrylic emulsion, styrene emulsion and defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually by powder in dispersion process, refining SBR black rubber particle and rubber powder and 108 glue add wherein respectively, and regulate the mixing speed of dispersion machine, stir rear formation second component:
3) the first component is slowly joined in the second component, and suitably regulate the rotating speed of dispersion machine, fully stir and make both mix; Then, adding coalescents and defoamer, regulating the speed of dispersion machine, avoid air to enter;
4) after the mixing of the first component and the second component, in deceleration whipping process, add that alkali is swelling carries out thickening.
5) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use, above-mentioned material is mixed rear blade coating with clear water on coarse granule elastic layer according to the ratio of 1:0.7 ~ 1.0, this layer is the secondary agent of material system provided by the invention, simultaneously the matsurface of the smooth coarse granule elastic layer of energy; As requested can blade coating several times, be one of core of the present invention.
In the present invention, the acrylic encapsulant that laying acrylic acid elastic sealing layer uses is made up of the component of following percentage by weight:
High-elastic acrylic emulsion 40 ~ 45%;
Styrene emulsion 0 ~ 8%;
French chalk 4 ~ 8%;
Calcined kaolin 3 ~ 5%;
Precipitated calcium carbonate 8 ~ 10%;
Quartz powder 6 ~ 10%;
Defoamer 0.1 ~ 0.3%;
Coalescents 1.0 ~ 2.0%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.5%;
Anticorrisive agent 0.3 ~ 0.5%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 20 ~ 28%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
High-elastic acrylic emulsion 40 35 45
Styrene emulsion 0 5 8
French chalk 8 6 4
Calcined kaolin 5 4 3
Precipitated calcium carbonate 9 10 8
Quartz powder 6 10 8
Defoamer 0.2 0.3 0.1
Coalescents 1 2 1.5
Alkali is swelling 2 1.6 1.2
Cellulose 0.2 0.3 0.5
Anticorrisive agent 0.4 0.5 0.3
Ammoniacal liquor 0.2 0.3 0.4
Clear water 28 25 20
The preparation method of aforesaid propylene acid elastomeric sealant is as follows:
1) stir 68% of cellulose, anticorrisive agent, ammoniacal liquor and clear water total amount after configuring than row, form premixed liquid, as the first component;
2) by 32% of clear water total amount, after acrylic emulsion, styrene emulsion, defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually powder is added wherein respectively in dispersion process, and regulates the mixing speed of dispersion machine, stir rear formation second component:
3) the first component is slowly joined in the second component, and suitably regulate the rotating speed of dispersion machine, fully stir and make both mix; Then, adding coalescents and defoamer, regulating the speed of dispersion machine, avoid air to enter;
4) first filtered by the mixture of above-mentioned first and second components, then suction rubber mill fully grinds, to guarantee the exquisiteness of material;
5) by continuous for ground compound stirring at low speed, and add that alkali is swelling carries out thickening.
6) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use; acrylic acid elastomeric sealant is mixed rear blade coating on fine grained elastic layer with the quartz sand of clear water and certain order number; forming the topping of elastic layer and the buffer transition layer of whole system up-down structure, is another core of the present invention and bright spot place.
In the present invention, the concentrated fabric of acrylic acid colour that laying acrylic acid color texture layer and wear-resistant coat use is made up of the component of following percentage by weight:
Acrylic emulsion 20 ~ 30%;
Styrene emulsion 0 ~ 8%;
French chalk 7 ~ 10%;
Calcined kaolin 3 ~ 5%;
Precipitated calcium carbonate 10 ~ 15%;
Quartz powder 10 ~ 12%;
Phthalein green grass or young crops or inorganic pigment 1.5 ~ 5.0%;
Titanium dioxide 5 ~ 10%;
Defoamer 0.4 ~ 0.8%;
Coalescents 1.5 ~ 2.5%;
Alkali swelling 1.2 ~ 2.0%;
Cellulose 0.2 ~ 0.4%;
Anticorrisive agent 0.4 ~ 0.6%;
Ammoniacal liquor 0.2 ~ 0.4%;
Clear water 15 ~ 25%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
High-elastic acrylic emulsion 30 25 20
Styrene emulsion 0 5 8
French chalk 7 8 10
Calcined kaolin 5 4 3
Precipitated calcium carbonate 15 11 10
Quartz powder 10 10.8 12
Phthalein green grass or young crops or inorganic pigment pigment 1.5 5 2.8
Titanium dioxide 10 6 5
Defoamer 0.8 0.6 0.4
Coalescents 2.5 2 1.5
Alkali is swelling 2 1.6 1.2
Cellulose 0.4 0.3 0.2
Anticorrisive agent 0.4 0.5 0.6
Ammoniacal liquor 0.4 0.2 0.3
Clear water 15 20 25
The preparation method of the colored concentrated fabric of aforesaid propylene acid is as follows:
1) stir 75% of cellulose, anticorrisive agent, ammoniacal liquor and clear water content after configuring than row, form premixed liquid, as the first component;
2) by 25% of clear water total amount, after acrylic emulsion, styrene emulsion, color pigment, wet pigments dispersing agent and defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually powder is added wherein respectively in dispersion process, and regulate the mixing speed of dispersion machine, stir rear formation second component:
3) the first component is slowly joined in the second component, and suitably regulate the rotating speed of dispersion machine, fully stir and make both mix; Then, adding coalescents and defoamer, regulating the speed of dispersion machine, avoid air to enter;
4) first filtered by the mixture of above-mentioned first and second components, then suction rubber mill fully grinds, to guarantee the exquisiteness of material;
5) by continuous for ground compound stirring at low speed, and add that alkali is swelling carries out thickening.
6) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use, add to scale in the concentrated fabric of acrylic acid colour quartz sand and clear water stir after blade coating on elastic sealing layer, form acrylic acid texture layer, generally need blade coating two-layer, frictional force and abrasion resistance can be improved, increase structural strength.Only add clear water as during wear-resistant coat, do not need to add quartz sand.
In the present invention, the white dashes paint that laying chalk uses is made up of the component of following percentage by weight:
Acrylic emulsion 25 ~ 35%;
Styrene emulsion 0 ~ 10%;
Chinese white 7.5 ~ 9.5%;
Titanium white 9.0 ~ 14.0%;
Quartz powder 10.0 ~ 12.0%;
French chalk 5.0 ~ 7.0%;
Precipitated calcium carbonate 7.0 ~ 9.0%;
Defoamer 0.4 ~ 0.6%;
Coalescents 2.0 ~ 3.0%;
Alkali swelling 1.2 ~ 1.6%;
Cellulose 0.2 ~ 0.4%;
Anticorrisive agent 0.2 ~ 0.4%;
Ammoniacal liquor 0.15 ~ 0.25%;
Clear water 12 ~ 18%.
Several typical proportioning is as following table:
Composition Embodiment 1 Embodiment 2 Embodiment 3
Acrylic emulsion 25 30 35
Styrene emulsion 10 5 0
Chinese white 7.5 8.5 9.5
Titanium dioxide 9 11.15 14
Quartz powder 10 10.5 12
French chalk 7 6 5
Precipitated calcium carbonate 8.65 9 7
Defoamer 0.6 0.5 0.4
Coalescents 2 2.25 3
Alkali is swelling 1.6 1.2 1.25
Cellulose 0.2 0.3 0.4
Anticorrisive agent 0.3 0.4 0.2
Ammoniacal liquor 0.15 0.2 0.25
Clear water 18 15 12
The preparation method of above-mentioned white dashes paint is as follows:
1) stir 66% of cellulose, anticorrisive agent, ammoniacal liquor and clear water total amount after configuring than row, form premixed liquid, as the first component;
2) by 34% of clear water total amount, after acrylic emulsion, styrene emulsion, Chinese white, wet pigments agent and defoamer configure to scale, large-scale dispersion machine is used to disperse to stir, gradually powder and titanium dioxide are added wherein respectively in dispersion process, and regulate the mixing speed of dispersion machine, stir rear formation second component:
3) the first component is slowly joined in the second component, and suitably regulate the rotating speed of dispersion machine, fully stir and make both mix; Then, adding coalescents and defoamer, regulating the speed of dispersion machine, avoid air to enter;
4) first filtered by the mixture of above-mentioned first and second components, then suction rubber mill fully grinds, to guarantee the exquisiteness of material;
5) by continuous for ground compound stirring at low speed, and add that alkali is swelling carries out thickening.
6) leave standstill after 40 minutes, the density of testing product and viscosity, confirm qualified after bucket can be divided to pack.
During use, without the need to being watered, after gentle agitation, just can directly brush the boundary line forming court on acrylic acid wear-resistant coat.
Acrylic acid elastomeric material for laying court surface provided by the invention, tool has the following advantages:
(1) water-based material, never add in production and work progress or use the benzene class organic solvents such as dimethylbenzene, raw material are also never containing asbestos, aldehydes, the material that pitch or heavy metal and so on are harmful to environment and human body, use at any temperature and all can not distribute excitant toxic odor, can not cause damage to the health of the personnel moved thereon; Be the environmentally friendly material in just sincere justice, be extremely adapted at using the laying in the high school court of environmental-protecting performance requirement.
(2) there is extraordinary material compatibility, can be layed on cement concrete or bituminous concrete basis, also can carry out renewal and reform to old polyurethane ground material;
Acrylic acid elastic material system for laying court surface provided by the invention is through meticulous structure design and collocation, select the raw material of high-quality, especially the use of acrylic acid elastomeric sealant, fundamentally overcome the vicious circle of " firmly then do not split, bullet just must split " that the court surface of elastomeric propylene acid in the market material is absorbed in.If the shore hardness of the material completion of elastomeric propylene acid in the market rear surface lower than 85 when, just very easily in use there is large area segmentation crack; Some product be Crack prevention can add in the work progress of elastic layer cement and quartz sand cause place to complete after shore hardness be greater than 90, but shock-absorbing performance greatly reduces, and so-called elasticity falls short of the reality.
(3) resting period is long, even and if ratio of adjuvant well after need not, as long as closed chamber in place, at least six months mass conservations can be kept, decrease meaningless loss and the waste of material.
(4) equipment needed thereby instrument of constructing is simple, only needs low power mixer and rubber flap.Scraper plate not the used time by clean water, convenient, simply, quick and environmental protection, can not have injury to human body.
(5) renovate cost low, technique simple and fast, renovation produce discarded object substantially can not produce any harm to environment.
Elastomeric propylene acid court provided by the invention material construction method is as follows:
1.0 fundamental importance
1.1 coagulating cement earth foundations, label is not less than C25, and thickness is not less than 150mm, advises lay damp-proof course in concrete foundation structure, and surrounding must have escape canal, and concrete surface can not iron trowel troweling, and the common texture face that wooden trowel closes up is ideal.The actual conditions casting plain concrete built according to place or steel concrete, and should at cutting shrinkage joint, appropriate position.
1.2 as not having damp-proof course in concrete pedestal structure, and confirm that basis does not exist phenomenon of turning one's coat, and constructs after suitably can processing to basis.
1.3 extremely frigid zones then should be considered in infrastructure layer, to add warming layer to resist sternly freezing of winter.
1.4 basic technologies require:
1. planeness: four meters of ruler discrepancy in elevation are no more than four millimeters.
2. the gradient: control between 5 ‰ to 8 ‰, wherein tennis court can only adopt use one-way slope.
3. cement concrete mark is not less than C25.
4. maintenance 28 days ability must construct in principle after cement concrete completion, but just can construct about general maintenance fortnight.
Based process before 1.5 constructions
1.5.1 comprehensive inspection of mass of foundation:
, can not there be greasy dirt on basis before construction, can not have loosening, the position of ghost, and grass roots or other foreign matter that may affect bonding force can not be had to exist.Exist once find that there is above-mentioned phenomenon, must be processed.Cleaning greasy dirt, destroys the weeds and digs up the roots, and loosens and will cut with the position of ghost, until whole place presents closely knit, smooth and hard surface.Cement concrete must be polished and pickling, after using industrial phosphoric acid or hydrochloric acid to be diluted with water, waters on concrete surface and soaks after 15 minutes, rinse well with giant.
1.5.2 the polishing of concrete pedestal:
Concrete foundation always has laitance on the surface, dust or earth, even leaf birds droppings, the pore in these foreign matters from being blockeds concrete, as removed obstruction acryhic material penetrated in concrete pore and go, this reason place that will be acrylic acid coatings peeling, delamination in the future.Therefore any foreign matter likely affecting acrylic acid and base bond power on concrete pedestal must be cleared up.The method of thorough removing uses levigator to polish exactly, not only will polish and remove foreign matter, also eminence lofty in place will be polished flat simultaneously.
1.5.3 the pickling of concrete pedestal:
After having polished, pickling must be carried out to concrete.The object of pickling is the concrete alkalescence of neutralization on the one hand, is the surface of further hacking and purification concrete pedestal on the other hand.The industrial phosphoric acid of 85% or the hydrochloric acid of 37% can be used, water after it and clear water are diluted and be sprinkled upon on cement surface, allow it fully corrode cement surface, after 15 minutes, with giant, whole place is cleaned up.Pickling adds high pressure the flushing of hydraulic giant, and make concrete pedestal by acid corrosion hacking, the foreign material simultaneously in pore are also cleaned as much as possible, make concrete pedestal basal plane not only clean, coarse, and no-sundries blocking in pore.
As what foreign matter concrete pedestal surface does not have really, after construction master worker accreditation, also can polish, but the consumption of the acid of pickling to suitably increase.But in any case, still advise polishing to concrete pedestal.
Must note: place must thoroughly clean up, definitely can not a little acid residual, otherwise, there will be the serious quality problems of acrylic acid coatings and concrete pedestal layering in the future.Acrylic acid, though acid by name, what in fact it presented on Acidity of Aikalinity is weak alkalescence.Basal plane has acidic residual, and run into the acrylic acid of alkalescence, consequently coating is peeled off from basis.
Weather requirement during 1.6 construction.
1.6.1 must be fine during construction, overcast and rainyly please don't to construct.
1.6.2 temperature is lower than 10 DEG C, during higher than 35 DEG C, is not suitable for construction.
1.6.3 relative humidity of atomsphere is greater than 85%, does not preferably also construct.
1.6.4 the basic maintenance time not or moisture content be greater than 5% and also should not construct.
1.6.5 basis does not clean up and can not construct.
The weather of 1.6.6 blowing also preferably postpones construction.
2.0 acrylic acid concrete bottom oil constructions
2.1 end functional oil explanation
End oil is the bridge bondd between acrylic acid coatings and concrete pedestal.End oil itself is also a kind of pure acrylic acid material, and the bonding between it and the acrylic acid coatings of constructing afterwards is the combination between isotropic material, and definitely bonding firmly; Simultaneously, it can penetrate into again in concrete pore goes to be formed the bonding as getting along swimmingly with each other between concrete, thus guarantee the powerful bonding between whole acrylic acid coatings and concrete pedestal, fundamentally avoid the delamination of acrylic acid coatings, the quality problems such as layering and peeling.Acrylic acid concrete bottom provided by the invention oil, has permeability strong, and the strong and moistureproof and waterproof function of adhesion stress is key one ring of whole acrylic acid structure layer quality.
2.2 material mixture ratio
Acrylic acid concrete bottom oil and clear water are pressed following proportional arrangement:
Acrylic acid concrete bottom oil: clear water=1:2 ~ 4.
2.3 stir explanation
Material configuration well after, fully stir with mixer and make it even, avoid glue, water incomplete mixing.
2.4 construction
With oil at the bottom of the acrylic acid after spray gun spraying or cylinder roller coating dilution on polished in clean water mud basis in pickling.Concrete pedestal thoroughly need not parch but can not have open fire, and at the bottom of such acrylic acid, oil can penetrate into up hill and dale rapidly among concrete capillary tube by means of the lubrication of water and form powerful adhesion stress, the layering of coating or the appearance of skin effect phenomenon after avoiding.
2.5 dry solidification times
Oil reservoir at the bottom of acrylic acid has been constructed rear general needs 4 ~ 8 hours ability dry solidifications, must not enter into before drying.
2.6 points for attention
During end oil construction, concrete pedestal is too dry, and effect may be bad on the contrary, because end oil can not fully permeate by the lubrication of moisture.The principle that end oil construction will be followed " wetting, it is wet to touch ", namely basal plane and material all will wet.In addition, end oil reservoir must not be too thick, and blocked up words there will be foaming or adhesion phenomenon.
The repairing at 3.0 loosening ghost places and shrinkage joint
The problem of 3.1 ghosts as loosening in basis existence, the large depression that rear appearance is rooted out in its cutting must fill.If cup depth is more than 10mm, then acrylic acid provided by the invention is used to fill agent ", repair as follows:
Acrylic acid is filled agent, portland cement and quartz sand and clear water in after following ratio mixing:
Acrylic acid fills agent: cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg.
After stirring, pave at recess, plow with aluminium alloy rod flat, afterwards with scrape take off clap drawout strike off.
Attention: quartz sand will use compared with coarse grain footpath, and once can fill, there will not be foaming cracking phenomena, the thickness of benefit is darker, and the time of solidification is longer.The addition of cement can not affect the mobility of compound.
The repairing at 3.2 shrinkage joint
If the width at shrinkage joint is more than 3.0mm, can adopt and use above-mentioned compound to fill up shrinkage joint seam body, guarantee that seam body is filled up closely knit tight, namely inside no longer includes air or moisture.If but the low 2mm of width, then without the need to repairing like this.Only need fill and lead up when constructing acrylic acid levelling blanket and then can.As needs more preferably repair efficiency, use the agent of acrylic acid crack repairing.
The construction of 4.0 acrylic acid levelling blankets
The effect of 4.1 acrylic acid levelling blankets
After depression is repaired and at the bottom of acrylic acid, oil completes, acrylic acid levelling blanket of will constructing.Acrylic acid levelling blanket is foundation stone and the supporting layer of acrylic acid structure; it is not only the real topping next to the skin of concrete pedestal; thoroughly concrete pedestal sealing covered, its quartz sand contained has certain thickness simultaneously, has certain smooth effect to the trickle out-of-flatness of concrete pedestal.
4.2 material mixture ratio
The mixed thing that levelling blanket material used is made up of acrylic acid smoothing agent, 40 ~ 70 order quartz sands and clear water, its material configuration is as follows:
Acrylic acid smoothing agent: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon
4.3 stir explanation
After material configures to scale, fully stir and be absolutely necessary.Use mechanical agitator stirs, until each material component is uniformly dispersed completely.Construction period also needs when carrying material constantly to stir to guarantee to mix, and ensures the levelability constructability of compound.
4.4 construction
Above-mentioned compound is started to change into microscler windrow from one end along the length in court or width, takes off with glue and strike off drawout.
Do not formed and pile up by the grains of sand " husky trace line " (namely slight " windrow ") formed.Scrape and take off when walking about, leg speed is moderate, unsuitable too fast or excessively slow.After drying, if find that there is husky trace, must even out with perching knife.
The smoothing agent construction number of plies is generally 1 ~ 2 layer, fixed according to basic actual situation difference. and two-layer above suggestion adopts the construction of use orthogonal direction.
4.5 dry solidification times
Levelling blanket generally needs more than 4 hours could be dry, and when low temperature and high relative humidity, drying time can extend.Before non-drying, must not enter into.
4.6 points for attention
Levelling blanket is when constructing, can according to basis during construction and weather conditions, suitably adjust the addition of sand and water, can suitably add a quartz sand when ground is coarse, quartz sand can adopt use 30 ~ 50 order coarse sand in order that provide a glue to be coarse surface to elastic material; Some clear water can be added in right amount during temperature height.
Levelling blanket during curing, may have the fallen leaves that descend slowly and lightly or other be blown into the foreign material in place, after levelling blanket solidification, must thoroughly remove clean.
5.0 places are tried water and are filled
5.1 explanation
Coagulating cement earth foundation planeness generally all can have slight defect, namely exists or how can lack, and either large or small ponding scope exists.As do not reached the requirement of the planeness of " four meters of ruler discrepancy in elevation are no more than four millimeters ", general needs fills.
5.2 examination water
After determining acrylic acid levelling blanket finish-drying, Qing Dynasty's water is watered in place by available tap.Leave standstill after 20 minutes, check the ponding situation in place, and with coloured pencil, ponding is surpassed target area and iris wipe.Afterwards, remove ponding, prepare to repair.
5.3 material mixture ratio
Acrylic acid is filled agent, portland cement and quartz sand and clear water in after following ratio mixing:
Acrylic acid fills agent: portland cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg.
The addition of cement can not affect the mobility of compound.
5.4 stir explanation
After material configures to scale, fully stir and be absolutely necessary.Use mechanical agitator stirs, until each material component is uniformly dispersed completely.Construction period also needs when carrying material constantly to stir to guarantee to be uniformly dispersed, and ensures the levelability constructability of compound.
5.5 construction
Above-mentioned compound is placed in the position that need repair, takes off with glue and strike off drawout.
5.6 dry solidification times
Repair layer generally needs more than 4 hours could be dry, and thickness is thicker, and hardening time is longer; When low temperature and high relative humidity, drying time can extend.Before non-drying, must not trample.
5.7 points for attention
Need after repairing completes again to try water to check repair efficiency, if the effect of not reaching, also need again to repair, till reaching requirement.
The construction of 6.0 coarse granule elastic layers
The function declaration of 6.1 coarse granule elastic layers
Coarse granule elastic layer is whole elastomeric propylene acid structural elasticity main body and main manifestations person, the high-elastic acrylic resin that it uses pliability splendid, include the black SBR rubber grain that high-quality is selected, grain diameter grating is reasonable, can fully express high-elastic feature, be alleviate the key of place to people's leg, cerebral concussion, effectively can reduce fatigue sensation during motion.
According to the difference that acrylic acid structure integral thickness requires, the construction number of plies corresponding difference again of coarse granule elastic layer.
6.2 material mixture ratio
Coarse granule elastic layer is the mixture by acrylic acid coarse granule elastic material and clear water, and both proportionings are as follows:
Acrylic acid coarse granule elastic material: clear water=10 gallon: 7 ~ 10 gallons.
Attention: acrylic acid coarse granule elastic material is acrylic products, is sure not to add other material any (as cement, quartz sand etc.), suitably can adds a small amount of rubber grain.
6.3 stir explanation
The abundant stirring of compound is absolutely necessary, and use machine mixer fully to stir until formed and be uniformly dispersed, the elastic material of good leveling property, can add some clear water during hot weather in right amount.As needed to add rubber grain in addition, preferably using dry micelle, slowly putting into micelle while stirring, guarantee that micelle thoroughly disperses fully.Micelle addition must strictly control, and it is excessive to add, otherwise, there will be micelle and depart from, the phenomenon that elastic layer is loose.
6.4 construction
Elasticity mixed material is started to change into microscler windrow from one end along place length direction or width, scrapes to take off with glue and strike off drawout.During the construction of first floor coarse granule, scraping the speed of taking off will slow down, and holds the dynamics of taking off and relaxes, and reduces first floor coarse granule elastic layer as far as possible and occurs bald head or non-uniform phenomenon; When the second layer and the construction of above coarse granule elastic layer, scrape that taking off walks about wants slow, hold and take off the dynamics of pressing down and will strengthen, the space that as far as possible just last layer elastic layer is formed is filled and led up, accomplish often to complete one deck elastic layer not only thickness increase, and finished surface is more and more smooth.Make sure to keep in mind to construct and do not form " Jiao Duixian " (i.e. " windrow " phenomenon) of micelle accumulation.
When the construction of coarse granule elastic layer is more than 1 layer, suggestion adopts and uses orthogonal direction construction, like this to raising is smooth and compactness is all beneficial.
6.5 dryings are scraped and are taken time
The dry relative time of solidification of elastomeric material is longer, and generally need ability solidification at least 16 hours, the weather of low temperature and high relative humidity, hardening time can be longer.Before uncured, please don't enter into.
6.6 points for attention
Coarse granule elastic material is water-based material, and its solidification drying is exactly the volatilization of moisture.It is pointed out that must not for working to tight deadlines, by which floor elastic material one-off construction.During its result, elastic layer is too thick causes the rear film forming one deck densification of surface solidification, and the inside then exists a large amount of moisture and cannot volatilize, never can be dry, and final whole coarse granule elastic layer is do not do in surface drying forever, finally only has all shovels to fall.
The construction of 7.0 fine grained elastic layers
The function declaration of 7.1 fine grained elastic layers
Fine grained elastic layer is the secondary shower of whole elastomeric propylene acid structural elasticity feature, the high-elastic acrylic resin that it uses pliability splendid is as cementing agent, include the black SBR rubber powder that high-quality is selected, rubber powder size grating is reasonable, can not only show flexible feature further, and it also plays the effect of the rough surface of smooth coarse granule elastic layer.
In general, no matter acrylic acid structure integral thickness, the construction number of plies of fine grained elastic layer is generally no less than two-layer.In general, during the construction of fine grained elastic layer, last layer is always smaller than lower layer of material consumption.
Coarse granule and fine grained elastic layer are key technology core points of whole elastomeric propylene acid system.
7.2 material mixture ratio
Fine grained elastic layer is the mixture by acrylic acid fine grained elastic material and clear water, and both proportionings are as follows:
Acrylic acid fine grained elastic material: clear water=10 gallon: 7 ~ 10 gallons.
7.3 stir explanation
The abundant stirring of compound is absolutely necessary, and use machine mixer fully to stir until formed and be uniformly dispersed, the elastic material of good leveling property, can add some clear water during hot weather in right amount.As needed to add rubber powder in addition, preferably using dry rubber powder, slowly putting into rubber powder while stirring, guarantee that rubber powder thoroughly disperses fully.Rubber powder addition must strictly control, and it is excessive to add, otherwise, there will be the phenomenon that elastic layer is loose.
7.4 construction
Elasticity mixed material is started to change into microscler windrow from one end along place length direction or width, scrapes to take off with glue and strike off drawout.During the construction of first floor fine grained, scraping the speed of taking off will slow down, and holds to take off to put more effort, and fills and leads up the space on coarse granule elastic layer surface as far as possible; When the second layer and the construction of above fine grained elastic layer, scrape that taking off walks about wants slow, hold and take off the dynamics of pressing down and suitably strengthen, the rough surface of further as far as possible smooth coarse granule elastic layer, accomplish often to complete one deck elastic layer not only thickness increase, and finished surface is more and more smooth.Make sure to keep in mind to construct and do not formed " Jiao Duixian " of micelle accumulation.
During the construction of fine grained elastic layer, suggestion adopts and uses orthogonal direction construction, like this to raising is smooth and compactness is all beneficial.
7.5 dryings are scraped and are taken time
The dry relative time of solidification of elastomeric material is longer, and generally need ability solidification at least 16 hours, the weather of low temperature and high relative humidity, hardening time can be longer.Before uncured, please don't enter into.
7.6 points for attention
Fine grained elastic material is water-based material, and its solidification drying is exactly the volatilization of moisture.It is pointed out that must not for working to tight deadlines, by two-layer elastic material one-off construction.During its result, elastic layer is too thick causes the rear film forming one deck densification of surface solidification, and the inside then exists a large amount of moisture and cannot volatilize, never can be dry, and final whole elastic layer is do not do in surface drying forever, finally only has all shovels to fall.
8.0 elastic material sealants
The effect of 8.1 elastic material sealants
The construction of acrylic acid elastic layer, although thickness collocation construction, smoothly from level to level to come up, even if after two-layer fine grained elastic layer completes, and its surface or relative coarseness.The matsurface of the thorough smooth elastic layer of effect one side of elastic material sealant, forms the topping of elastic layer on the one hand.Elastic sealing layer is another technological core place of whole elastomeric propylene acid structure, the feature of " soft middle band is hard; have soft just " that it has, make it play to form a connecting link, the effect of buffering transition, effectively can absorb the impact from upper strata coating, avoid the excessive VERTICAL DEFORMATION of upper strata coating and produce a large amount of random segmentation crack.Essentially, sealant also can be considered a kind of texture layer, and it is also improved thickness, regulates the effect of ball speed and surface roughness.
General two-layer elastic sealing layer just can produce splendid effect.
8.2 material mixture ratio
The mixture that sealant material is made up of acrylic acid elastomeric sealant, purity quartzite and clear water, material mixture ratio is as follows:
Acrylic acid elastomeric sealant: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon.
Due to the void condition difference of the basal plane that elastic layer is finally formed, the quartz sand selected is also corresponding different.Adopt when crossing thick and use low mesh number quartz sand, otherwise, use high order number quartz sand.General construction 1 layer.The construction number of plies is too much, will offset the elasticity of elastic layer.
For improving mobility and the color representation power of material, also suitably can add some prestige acrylic acid and concentrating fabric.Like this, be no longer then linen after sealant solidification, but the acrylic acid added concentrates the color of fabric, but color and luster is more shallow.
8.3 stir explanation
The abundant stirring of compound is absolutely necessary, and uses machine mixer fully to stir until is formed and be uniformly dispersed, good leveling property, the compound that is easy to construction, some clear water can be added in right amount during hot weather.
8.4 construction
Sealant mixed material is changed into long linear windrow along place, take off with glue and strike off evenly, scrape that taking off walks about wants paces even, avoid and neglect fast neglecting slowly, make sure to keep in mind not formed " sand drift line ".The most crucial effect of sealant is just the matsurface of smooth elastic layer, makes it more closely knit and smooth, the basal plane that the construction for acrylic acid texture layer provides.After sealant solidification, whole audience inspection to have micelle probe phenomenon in nonelastic layer, namely indivedual micelle penetrates sealant, if having, then after polish with grinding machine, removing totally.The chip that polishing produces don't fail to be removed totally, otherwise residual chip can cause the acrylic acid coatings of subsequent construction to occur the phenomenon of " shrinkage cavity ", affects attractive in appearance.
Meanwhile, notice that setting up period has no-sundries to drop into place, some words, after solidification, must remove.
8.5 solidify drying time
General at least 4 hours ability drying of sealing material, thickness is thicker, and hardening time is longer, the weather of low temperature and high relative humidity, and drying time can be longer.
8.6 note explanation
Sealant is laid on the surface of elastic layer, therefore its material unit amount ratio is larger.Elastic layer finished surface is more coarse, and sealing material consumption is larger, and the quartz sand contained is more, and rigidity is stronger, to the elastic reaction of elastic layer offset more.Therefore, the construction quality (as surface roughness) of elastic layer must be controlled well.
9.0 acrylic acid texture layer constructions
The effect of 9.1 acrylic acid texture layers
Acrylic acid texture layer is the coloured coating containing sand; it is the protective mulch of sealant; be again wearing layer and the ball velocity modulation ganglionic layer of whole acrylic acid coatings, client can be met according to the requirement of client to texture layer adjustment and the thickness of place finished surface be required and the requirement of ball speed speed.Acrylic acid texture layer is emphasis and the key of whole acrylic acid structure.
9.2 material mixture ratio
Texture layer material used is by the concentrated fabric of acrylic acid colour, the mixed thing of 60 ~ 80 order quartz sands and clear water composition, and its material configuration is as follows:
The concentrated fabric of acrylic acid colour: 60 ~ 80 order quartz sands: clear water=10 gallon: 50kg:10 gallon.
9.3 stir explanation
Texture layer concentrates by colored acrylic acid the mixture that fabric, purity quartzite and clear water form, and mechanical agitator can be used to stir, until each component could blade coating after being fully uniformly dispersed.During blade coating, after compound leaves standstill a bit of time, more also need when going to carry material to stir with the uniformity and the levelability that ensure compound, constructability.
9.4 construction
The texture layer compound mixed is changed into long linear windrow along place length or width, take off with glue and strike off drawout, scrape to take off when walking about and walk in step with each other, avoid speed to differ, hold the dynamics of taking off even, guarantee that coating thickness is even, meanwhile, try not to form the husky trace line (namely slight " windrow ") piled by the grains of sand.
Before texture layer drying, no admittance.Will check after drying, have the place perching knife of husky trace line to root out, other foreign material such as the leaf descended slowly and lightly in field also will be removed in the lump comprehensively.
Acrylic acid texture layer is generally constructed and two-layerly just can be shown the excellent performance in place.Two-layer texture layer can be constructed blade coating by orthogonal direction respectively.
9.5 solidify drying time
Generally need solidification in 4 hours dry after texture layer construction, low temperature and high relative humidity weather is then longer.
9.6 points for attention
Meticulousr during texture layer construction, there is not husky trace line as far as possible, reduce and root out this procedure, the construction of acrylic acid surface layer will be met with the basal plane of a complete smooth no color differnece.If the effect of texture layer is bad, as out-of-flatness, aberration is obvious, even if after so acrylic acid surface layer completes, the effect presented also is had a greatly reduced quality.
During temperature height, some clear water can be added in right amount.
10.0 acrylic acid surface construction
The effect of 10.1 acrylic acid surface layers
Acrylic acid surface layer has decoration function to the color and luster of acrylic acid texture layer and surface, thus make the final finished surface color of acrylic acid evenly, thickness is more consistent.
10.2 material mixture ratios
Acrylic acid surface layer material used concentrates by acrylic acid the mixture that fabric and clear water form, and its material configuration is as follows:
Acrylic acid concentrates fabric: clear water=10 gallon: 7 ~ 10 gallons.
10.3 stir explanation
Acrylic acid surface layer is the mixture being concentrated fabric and clear water by colored acrylic acid, uses mechanical agitator to stir, until acryhic material and clear water are fully uniformly dispersed.During blade coating, compound leaves standstill little going again after the meeting and also needs during feeding to stir with the uniformity ensureing compound in right amount, avoids the uneven surface material caused of material to occur aberration, during temperature height, can add some clear water in right amount.
10.4 constructions
The surface material mixed is changed into long linear windrow along place length or width, scrapes to take off it to take off with glue and flatly take off even, scrape to take off when walking about and walk in step with each other, avoid sometimes fast and sometimes slow, hold the dynamics of taking off and the not too big change of angle, ensure that thickness is even.
Make sure to keep in mind blade coating and must not form linear windrow trace.Can not root out again after surface layer completes, otherwise the uniformity consistency of place color and luster can be damaged.
One deck acrylic acid surface layer can present good effect.For ensureing the friction on surface and avoiding surface too smooth, the surface layer number of plies is too much unsuitable, maximum blade coating two layers.
10.5 solidify drying time
Need within 4 hours, solidify after surface construction.In low temperature and high relative humidity situation, hardening time president a bit.Definitely can not enter into before confirmation drying.
10.6 points for attention
Acrylic acid surface layer is the face of whole acrylic acid coatings, guarantees bright in luster, solid colour.Be sure not construction when temperature is too high, weather of blowing also please postpone construction and borrow wind-force to blow in admission to prevent foreign material outside the venue, thus damages acrylic acid facing surface.
Rule construction in vain in 11.0 courts
According to actual conditions, 1 ~ 2 layer, the general brush of chalk just can produce splendid visual effect.
11.1 stir explanation
Acrylic acid white line paint, generally without the need to adding water, only need slightly stir evenly.
11.2 burst at the seams in court
Boundary line marks out by the international standard according to place graticule size on the basal plane of the acryhic material that completes, and sections out with wood bucket line bullet.Afterwards, the snap the line that U.S. line paper sections out along bullet is sticked, U.S. line paper must be pasted closely with acrylic acid face, can not have wrinkles or separation.
11.3 line
Burr is there is for avoiding white line, can by inside U.S. line paper while brush upper homochromy acryhic material, thus avoid the burr that the infiltration of white line oil is formed, after its drying, white line covered with paint or varnish on the region, boundary line being coated with or being sprayed between U.S. line paper by hairbrush or spray gun or other professional spray planning tool.
White line oil generally needs 4 hours drying times, and in low temperature and high relative humidity situation, drying time can corresponding prolongation.
11.4 points for attention
When mark draws court white line, likely careless red stain is dripped to green area, or green material instillation red area, once find that wettable cloth is wiped away, as can not be thoroughly wiped away, available small brushes point dips in the acrylic acid do not added water and concentrates fabric and brush one times gently.
12.0 remarks explanation
12.1 base description
The present invention is only applicable to bituminous concrete basis and coagulating cement earth foundation, for other basis then not recommendation.
12.2 cracks cannot overcome
Lay acryhic material provided by the invention and fundamentally can not ensure that crack problem does not occur or do not come up from basic crack reflection.In fact, acryhic material itself can't split cruelly, and its crack is all upwards reflected acrylate layer drawing crack by basic crack.
12.3 batchings add water explanation
1. the configuration of acryhic material all needs to add water, once add dilutional hyponatremia, material concentration is too rare just occurs that aberration, foam, bonding force weaken, the phenomenon such as dusting and abrasion resistance reduction.
If 2. acryhic material amount of water deficiency, compound viscosity increases, and can reduce the mobility of compound, can produce " traction " during construction, causes compound to occur " windrow ", finally causes the became uneven of coating.
3. added clear water must be drinkable water, does not use well water, river or seawater etc.
12.4 batchings add sand explanation
1. acryhic material all needs to dose quartz sand at construction levelling blanket, sealant or texture layer, and adding sand amount must in strict accordance with requiring configuration.Once it is too much to add sand amount, the ratio of acrylic based emulsion and quartz sand is too little, and the compound viscosity of generation increases, mobility reduces, can produce " traction " during construction, cause compound to occur " windrow ", final produce that bonding force weakens, the phenomenon such as dusting and abrasion resistance reduction.Also there will be the coarse and scratch of coating surface simultaneously.
If 2. acryhic material adds sand quantity not sufficient, coating layer thickness can be caused inadequate, structural capacity and strength deficiency, abrasion resistance reduces, corresponding shortening in application life.
12.5 antifreeze explanation
Acryhic material is environment-friendly water-based material, must carry out antifreezing measures in storage and transportation, under continuing to be exposed to freezing environment for a long time, can cause that material is freezing cannot be used.
12.6 insolation proof explanation
Acryhic material, in storage or job site, should be avoided being exposed to the sun in the sun, should be placed on shady and cool place or cover overcover, avoiding direct sunlight.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structure change made under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, all falls within protection scope of the present invention.

Claims (10)

1. for laying the acrylic acid elastic material system of court surface, it is characterized in that, comprise the colored wear-resistant coat of acrylic acid levelling blanket, acrylic acid coarse granule elastic layer, acrylic acid fine grained elastic layer, acrylic acid elastic sealing layer, acrylic acid color texture layer and the acrylic acid successively laid successively.
2. acrylic acid elastic material system as claimed in claim 1, it is characterized in that, also be included in the acrylic acid concrete bottom oil reservoir laid before described acrylic acid levelling blanket is laid, described acrylic acid concrete bottom oil is the acrylic emulsion of 100% purity, wherein latex particle is not more than 0.08 micron, and solid content is not less than 31%.
3. acrylic acid elastic material system as claimed in claim 1, is characterized in that, lays the acrylic acid smoothing agent that described acrylic acid levelling blanket uses and is made up of the component of following percentage by weight:
4. acrylic acid elastic material system as claimed in claim 1, is characterized in that, lays the acrylic acid coarse granule elastic material that described acrylic acid coarse granule elastic layer uses and is made up of the component of following percentage by weight:
5. acrylic acid elastic material system as claimed in claim 1, is characterized in that, lays the acrylic acid fine grained elastic material that described acrylic acid fine grained elastic layer uses and is made up of the component of following percentage by weight:
6. acrylic acid elastic material system as claimed in claim 1, is characterized in that, lays the acrylic acid elastomeric sealant that described acrylic acid elastic sealing layer uses and is made up of the component of following percentage by weight:
7. acrylic acid elastic material system as claimed in claim 1, is characterized in that, lays the concentrated fabric of acrylic acid colour that described acrylic acid color texture layer and the colored wear-resistant coat of acrylic acid use and is made up of the component of following percentage by weight:
Wherein, described acrylic acid color texture layer is mixed by acrylic acid colour concentrated fabric, 60 ~ 80 order quartz sands and clear water, and the proportioning of three is the concentrated fabric of acrylic acid colour: 60 ~ 80 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
The colored wear-resistant coat of described acrylic acid is mixed by the concentrated fabric of acrylic acid colour and clear water, and the proportioning of the two is the concentrated fabric of acrylic acid colour: clear water=10 gallon: 7 ~ 10 gallons.
8. acrylic acid elastic material system as claimed in claim 1, is characterized in that, the acrylic acid white dashes paint that laying chalk uses is made up of the component of following percentage by weight:
9. the acrylic acid elastic material system as described in claim 3,6,7 any one, it is characterized in that, described talcous granularity is 400 orders, and the granularity of described calcined kaolin is 400 orders, the granularity of described precipitated calcium carbonate is 400 orders, and the granularity of described quartz powder is 800 orders.
10. use acrylic acid elastic material system as claimed in claim 1 to lay the method for court surface, it is characterized in that, comprise the following steps:
Based process: thoroughly clean up place, place is rinsed well after needing pickling by concrete foundation, can not a little acid residual;
Acrylic acid concrete bottom oil and clear water press 1:2 ~ 4 dilute spray afterwards or blade coating in concrete foundation on the surface; If bituminous concrete is basic, then without the need to end oil reservoir of constructing;
Repair loosening ghost place and shrinkage joint, the material of use fills agent, portland cement and quartz sand and the clear water mixture in following ratio for acrylic acid, and acrylic acid fills agent: cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg;
Lay acrylic acid levelling blanket, material used is mixed by acrylic acid smoothing agent, 40 ~ 70 order quartz sands and clear water, and the proportioning of three is: acrylic acid smoothing agent: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Place examination water and filling, fill material used and fill agent, portland cement and quartz sand by acrylic acid and clear water mixes in following ratio, acrylic acid fills agent: portland cement: quartz sand: clear water=10kg:5kg:20kg:15 ~ 20kg;
Lay coarse granule elastic layer, material therefor is mixed by acrylic acid coarse granule elastic material and clear water, and both proportionings are acrylic acid coarse granule elastic material: clear water=10 gallon: 7 ~ 10 gallons;
Lay fine grained elastic layer, material therefor is mixed by acrylic acid fine grained elastic material and clear water, and both proportionings are acrylic acid fine grained elastic material: clear water=10 gallon: 7 ~ 10 gallons;
Lay elastic material sealant, material therefor is mixed by acrylic acid elastomeric sealant, purity quartzite and clear water, and the proportioning of three is acrylic acid elastomeric sealant: 40 ~ 70 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Lay acrylic acid color texture layer, material used is mixed by acrylic acid colour concentrated fabric, 60 ~ 80 order quartz sands and clear water, and the proportioning of three is the concentrated fabric of acrylic acid colour: 60 ~ 80 order quartz sands: clear water=10 gallon: 50kg:10 gallon;
Lay the colored wear-resistant coat of acrylic acid, material used is mixed by the concentrated fabric of acrylic acid colour and clear water, and the proportioning of the two is the concentrated fabric of acrylic acid colour: clear water=10 gallon: 7 ~ 10 gallons;
Rule construction in vain in court, material used is acrylic acid white dashes paint, without the need to adding water, only need stir gently and just can directly use.
CN201310296732.5A 2013-07-15 2013-07-15 Court surface is laid with acrylic acid elastic material system and laying method thereof Active CN103343505B (en)

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