CN103341751B - Locking plate press-loading device - Google Patents
Locking plate press-loading device Download PDFInfo
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- CN103341751B CN103341751B CN201310311963.9A CN201310311963A CN103341751B CN 103341751 B CN103341751 B CN 103341751B CN 201310311963 A CN201310311963 A CN 201310311963A CN 103341751 B CN103341751 B CN 103341751B
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- locking plate
- weld holder
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Abstract
The present invention relates to locking plate press-loading device, it is characterized in that, checkout gear and indenter device are arranged on and are arranged on respectively on two identical manipulators, and two manipulators are arranged on the slide block of housiung separator; Weld holder is connected with frame by dish bearing, and weld holder is installed and leans support, valve jacking apparatus is arranged on weld holder; Connecting rod one end of turning device overturns cylinders by a movable axis and two, the other end is flexibly connected with weld holder, frame is also equipped with a buting iron block, by connecting a cylinder, installation site is stretched out at buting iron block in the cambered surface of the rotation formation blocking weld holder; Electric control system controls the duty of each servomotor by PLC and carries out data processing to the signal that each sensor sends.Its advantage adopts vacuum suction formula locking plate assembly technology, improves the success rate of locking plate press-loading, have the pressure head quick change construction adapting to multi items type, save financial resources, material resources and take up an area space, shorten the equipped cycle.
Description
Technical field
The invention belongs to engine assembly field, particularly relate to locking plate press-loading device.
Technical background
At present in locking plate assembling process, the design of the equipment adopted is adopt mechanical jaw gripping locking plate mostly, and then send in valve groove, but what this mode made locking plate press-fits qualification rate about 95%, it not also perfect condition, therefore need the labour cost costed a lot of money to go to reprocess, adjust, can not ensure the normal operation of equipment, Simultaneous Stabilization is also bad; And at the locking plate of equipped different model, can not complete on same machine, need to be equipped with on another machine, so not only cause the waste in financial resources, material resources, and floor space is large, assembly period is longer.
Summary of the invention
For the problems referred to above, the invention provides locking plate press-loading device, solve above problem, the production automation is stablized, improve production efficiency, ensure that equipment is stablized and precision, shorten the equipped cycle.
For realizing above object, by the following technical solutions:
Locking plate press-loading device, mainly comprise checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, it is characterized in that, described checkout gear and indenter device are arranged on and are arranged on respectively on two identical manipulators, and two manipulators are arranged on the slide block of housiung separator; Weld holder is connected with frame by dish bearing, and has roller to lead, and weld holder is installed and leans support, described valve jacking apparatus is arranged on weld holder, holds cylinder body valve; Connecting rod one end of described turning device overturns cylinders by a movable axis and two, the other end is flexibly connected with weld holder, a buting iron block frame is also equipped with, by connecting a cylinder, regulate gear angle, installation site is stretched out at buting iron block in the cambered surface of the rotation formation blocking weld holder; Described electric control system controls the duty of each servomotor by PLC and carries out data processing to the signal that each sensor sends; Described whole device also arranges one and changes a frame (9).
The lifter plate of described manipulator is arranged on the slide block of traversing plate, and tooth bar I is arranged on lifter plate, and gear I is arranged on traversing plate, and gear I is engaged with tooth bar I, and gear I drives lifter plate to move up and down by meeting servomotor I; Gear II is arranged on by servomotor II, and servomotor II is arranged on traversing plate, and tooth bar II is arranged on housiung separator; Gear II is engaged with tooth bar II; Manipulator head is provided with a ball-screw, is driven by servomotor III.
The pressure head of indenter device and the detection head of checkout gear are arranged on the ball-screw of two manipulators respectively.
The pressure head air entry of described indenter device is vacuum type suction head, described vacuum type suction head inserts two vacuum interfaces in the middle part of air entry, communicate with the air intake passage of air entry inside, and on the manipulator installing indenter device, vacuum generator is installed.
Described vacuum type suction head quantity can be 1-4 couple, and a corresponding a pair vacuum type suction head of vacuum generator, each vacuum generator is corresponding choke valve, a controller and a pressure sensor also.
The described support that leans is the U-shaped of handstand, highly at least ensures that the cylinder body on roller-way passes through.
Vacuum type suction head operation principle: during lathe work, vacuum generator is in opening all the time.When locking plate is in place, locking plate suction nozzle moves to above locking plate, Pneumatic valve ventilation opening gas circuit, locking plate is inspiration locking plate suction nozzle (size of absorption affinity is by throttle valve adjustment) under the effect of suction, whether at this moment the display numerical value of pressure sensor changes, detect locking plate adsorb by setting value; After locking plate all adsorbs, locking plate suction nozzle moves to valve spring place spring-compressed, and at this moment Pneumatic valve is died closedown gas circuit, and locking plate is fallen by self gravitation without absorption affinity, locking plate suction nozzle moves to initial position, thus completes locking plate absorption measuring ability.
Advantage of the present invention: adopt vacuum suction formula locking plate assembly technology, improve the success rate of locking plate press-loading, there is the pressure head quick change construction adapting to multi items type, save financial resources, material resources and take up an area space, shorten the equipped cycle.
Accompanying drawing explanation
Fig. 1 is front view of the present invention
Fig. 2 is side view of the present invention
Fig. 3 is the structural representation of vacuum interface
Fig. 4 is the schematic diagram that vacuum inhales locking plate
As shown in the figure 1, housiung separator; 2, weld holder; 3, support is leaned; 4, valve jacking apparatus; 5, connecting rod; 6, cylinder is overturn; 7, buting iron block; 8, cylinder; 9, a frame is changed; 10, lifter plate; 11, traversing plate; 12, tooth bar I; 13, gear I; 14, servomotor I; 15, gear II; 16, tooth bar II; 17, servomotor II; 18, ball-screw; 19, servomotor III; 20, pressure head; 21, detection head; 22, vacuum type suction head; 23, vacuum interface; 24, air intake passage; 25, vacuum generator; 26, hopper is shaken; 27, road is expected; 28, splicing seat; 29, cylinder cap.
Detailed description of the invention
Embodiment
As shown in the figure,
Locking plate press-loading device, mainly comprise checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, two manipulators are arranged on the slide block of housiung separator (1); The lifter plate (10) of manipulator is arranged on the slide block of traversing plate (11), chain I(12) be arranged on lifter plate (10), gear I(13) be arranged on traversing plate (11), gear I(13) with chain I(12) be engaged, gear I(13) by meeting servomotor I(14) drive lifter plate (10) to move up and down; Gear II(15) be arranged on by servomotor II(17) on, servomotor (17) is arranged on traversing plate (11), tooth bar II(16) be arranged on housiung separator (1); Gear II(15) with tooth bar II(16) be engaged; Manipulator head is provided with a ball-screw (18), by servomotor III(19) drive, the pressure head (20) of described indenter device and the detection head (21) of checkout gear are arranged on the ball-screw (18) of two manipulators respectively.The pressure head air entry of indenter device is vacuum type suction head (22), whole device establishes 4 pairs of vacuum type suction heads, described vacuum type suction head (22) inserts two vacuum interfaces (23) in the middle part of air entry, communicate with the air intake passage (24) of air entry inside, and on the manipulator installing indenter device, 4 vacuum generators (25) are installed, the corresponding a pair vacuum type suction head of vacuum generator, each vacuum generator is a corresponding choke valve, a controller and with individual pressure sensor also.Weld holder (2) two ends are fastened in frame by axle, and the described support (3) that leans is the U-shaped of handstand, highly at least ensures that the cylinder body on roller-way passes through.The upper installation of weld holder (2) leans support (3), and described valve jacking apparatus (4) is arranged on weld holder (2), holds roller-way; Connecting rod (5) one end of described turning device is overturn cylinder (6) by a movable axis be connected with two, the other end is flexibly connected with weld holder (2), a buting iron block (7) frame is also equipped with, by connecting a cylinder (8), regulate gear angle, installation site is stretched out at buting iron block (7) in the cambered surface of the rotation formation blocking weld holder (3); Described electric control system controls the duty of each servomotor by PLC and carries out data processing to the signal that each sensor sends; Described whole device also arranges one and changes a frame (9).
Cylinder cap arrives working region by roller-way, valve jacking apparatus (4) is by roller-way and cylinder cap (29) jack-up, lean and press closer by support (3), by the program write in advance, control each servomotor, cylinder operation and data processing is carried out to the signal that each sensor sends, the valve stem that cylinder cap (29) is turned to cylinder cap is adjusted to vertical position by upset cylinder (6), checkout gear moves, check whether the spring seat of honour exists, locking plate loads in shake hopper (26), enter in splicing seat (28) by material road (27), manipulation indenter device moves to splicing seat place and gets locking plate, locking plate holds by vacuum type suction head, the pressure head that two panels has adsorbed locking plate opens, valve stem upper end is utilized to locate locking plate groove accurate location, pressure head closes, locking plate is enclosed within tram.
Claims (4)
1. locking plate press-loading device, mainly comprise checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, it is characterized in that, described checkout gear and indenter device are arranged on two identical manipulators respectively, and two manipulators are arranged on the slide block of housiung separator (1); Weld holder (2) is connected with frame by dish bearing, and has roller to lead, and the upper installation of weld holder (2) leans support (3), and described valve jacking apparatus (4) is arranged on weld holder (2), holds cylinder body valve; Connecting rod (5) one end of described turning device is overturn cylinder (6) by a movable axis be connected with two, the other end is flexibly connected with weld holder (2), a buting iron block (7) frame is also equipped with, by connecting a cylinder (8), regulate gear angle, installation site is stretched out at buting iron block (7) in the cambered surface of the rotation formation blocking weld holder (3); Described electric control system controls the duty of each servomotor by PLC and carries out data processing to the signal that each sensor sends; Described whole device also arranges one and changes a frame (9);
The pressure head (20) of indenter device and the detection head (21) of checkout gear are arranged on the ball-screw (18) of two manipulators respectively, the pressure head air entry of described indenter device is vacuum type suction head (22), described vacuum type suction head (22) inserts two vacuum interfaces (23) in the middle part of air entry, communicate with the air intake passage (24) of air entry inside, and on the manipulator installing indenter device, vacuum generator (25) is installed.
2. locking plate press-loading device according to claim 1, it is characterized in that, the lifter plate (10) of described manipulator is arranged on the slide block of traversing plate (11), tooth bar I(12) be arranged on lifter plate (10), gear I(13) be arranged on traversing plate (11), gear I(13) with tooth bar I(12) be engaged, gear I(13) by meeting servomotor I(14) drive lifter plate (10) to move up and down; Gear II(15) be arranged on servomotor II(17) on, servomotor II(17) be arranged on traversing plate (11), tooth bar II(16) be arranged on housiung separator (1); Gear II(15) with tooth bar II(16) be engaged; Manipulator head is provided with a ball-screw (18), by servomotor III(19) drive.
3. locking plate press-loading device according to claim 1, it is characterized in that, described vacuum type suction head (22) quantity can be 1-4 couple, a corresponding a pair vacuum type suction head of vacuum generator, each vacuum generator is corresponding choke valve, a controller and a pressure sensor also.
4. locking plate press-loading device according to claim 1, is characterized in that, the described support (3) that leans is the U-shaped of handstand, highly at least ensures that the cylinder body on roller-way passes through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310311963.9A CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310311963.9A CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
Publications (2)
| Publication Number | Publication Date |
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| CN103341751A CN103341751A (en) | 2013-10-09 |
| CN103341751B true CN103341751B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310311963.9A Active CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770072B (en) * | 2014-02-13 | 2015-07-22 | 江苏合海集团股份有限公司 | Online locking piece press-fitting reworking machine |
| CN107816958B (en) * | 2017-11-23 | 2023-12-22 | 大连豪森瑞德设备制造有限公司 | Multi-model measuring quick-changing device |
| CN108098359B (en) * | 2018-01-26 | 2023-07-14 | 东莞市鼎力自动化科技有限公司 | Automatic press-fitting equipment and processing method |
| CN108161397A (en) * | 2018-02-09 | 2018-06-15 | 重庆宗申发动机制造有限公司 | A kind of compact internal combustion engine cylinder head locker assembles device |
| CN108436408A (en) * | 2018-03-12 | 2018-08-24 | 上汽通用五菱汽车股份有限公司 | Cam axle bush covers type error prevention device |
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| CN109217584B (en) * | 2018-10-10 | 2024-06-04 | 大连豪森瑞德设备制造有限公司 | Press fitting mechanism for accurately assembling motor rotor in strong magnetic environment |
| CN114193155B (en) * | 2022-02-15 | 2022-05-17 | 联钢精密科技(中国)有限公司 | Equipment with micro-displacement compensation function |
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| DE3411441A1 (en) * | 1984-03-28 | 1985-10-03 | Johann A. Krause Maschinenfabrik, 2820 Bremen | METHOD AND ASSEMBLY DEVICE FOR INSERTING DIVIDED VALVE WEDGES |
| SU1459890A1 (en) * | 1987-01-06 | 1989-02-23 | Павлодарское Научно-Производственное Объединение Сборочных Механизмов | Machine for bending lock washers |
| JPH0847831A (en) * | 1994-08-02 | 1996-02-20 | Kawasaki Heavy Ind Ltd | Valve building-in device for cylinder head |
| CN101700619A (en) * | 2009-11-27 | 2010-05-05 | 奇瑞汽车股份有限公司 | Valve lock piece assembling device |
| CN202088023U (en) * | 2011-02-23 | 2011-12-28 | 捷飞特（大连）工业技术有限公司 | Horizontal and vertical driver used in assembly line |
| CN102528433A (en) * | 2012-02-20 | 2012-07-04 | 台州学院 | Press-in device for engine ring pin and oil seal |
| CN202539913U (en) * | 2011-10-09 | 2012-11-21 | 广州市井源机电设备有限公司 | Locking piece screening pressing machine |
| CN202804605U (en) * | 2012-09-20 | 2013-03-20 | 广州市井源机电设备有限公司 | Multi-pressure-head vertical locking piece pressing machine |
| CN103170828A (en) * | 2013-04-02 | 2013-06-26 | 青岛博世通工业设备有限公司 | Motor locking plate assembling machine |
| CN203471257U (en) * | 2013-07-24 | 2014-03-12 | 大连豪森瑞德设备制造有限公司 | Lock plate press-mounting machine |
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2013
- 2013-07-24 CN CN201310311963.9A patent/CN103341751B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3411441A1 (en) * | 1984-03-28 | 1985-10-03 | Johann A. Krause Maschinenfabrik, 2820 Bremen | METHOD AND ASSEMBLY DEVICE FOR INSERTING DIVIDED VALVE WEDGES |
| SU1459890A1 (en) * | 1987-01-06 | 1989-02-23 | Павлодарское Научно-Производственное Объединение Сборочных Механизмов | Machine for bending lock washers |
| JPH0847831A (en) * | 1994-08-02 | 1996-02-20 | Kawasaki Heavy Ind Ltd | Valve building-in device for cylinder head |
| CN101700619A (en) * | 2009-11-27 | 2010-05-05 | 奇瑞汽车股份有限公司 | Valve lock piece assembling device |
| CN202088023U (en) * | 2011-02-23 | 2011-12-28 | 捷飞特（大连）工业技术有限公司 | Horizontal and vertical driver used in assembly line |
| CN202539913U (en) * | 2011-10-09 | 2012-11-21 | 广州市井源机电设备有限公司 | Locking piece screening pressing machine |
| CN102528433A (en) * | 2012-02-20 | 2012-07-04 | 台州学院 | Press-in device for engine ring pin and oil seal |
| CN202804605U (en) * | 2012-09-20 | 2013-03-20 | 广州市井源机电设备有限公司 | Multi-pressure-head vertical locking piece pressing machine |
| CN103170828A (en) * | 2013-04-02 | 2013-06-26 | 青岛博世通工业设备有限公司 | Motor locking plate assembling machine |
| CN203471257U (en) * | 2013-07-24 | 2014-03-12 | 大连豪森瑞德设备制造有限公司 | Lock plate press-mounting machine |
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| CN103341751A (en) | 2013-10-09 |
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