CN103341751A - Locking plate press fitting device - Google Patents
Locking plate press fitting device Download PDFInfo
- Publication number
- CN103341751A CN103341751A CN2013103119639A CN201310311963A CN103341751A CN 103341751 A CN103341751 A CN 103341751A CN 2013103119639 A CN2013103119639 A CN 2013103119639A CN 201310311963 A CN201310311963 A CN 201310311963A CN 103341751 A CN103341751 A CN 103341751A
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- locking plate
- plate press
- gear
- press fitting
- head
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Abstract
The invention relates to a locking plate press fitting device. The locking plate press fitting device is characterized in that a detecting device and a head pressing device are arranged on two identical mechanical arms respectively, and the two mechanical arms are arranged on a sliding block of a rack cross beam; a welding frame is connected with a rack through a plate bearing, an abutting support is arranged on the welding frame, and an air valve jacking device is arranged on the welding frame; one end of a connecting rod of a turnover device is connected with two turnover cylinders through a movable shaft, the other end of the connecting rod is movably connected with the welding frame, an iron blocking block is further arranged on the rack, the iron blocking block is connected with a cylinder and is arranged on the arc face, formed by rotation, of the welding frame, and the arc face of the welding frame can be blocked when the iron blocking block is stretched out; an electrical control system controls the working state of each servo motor through a PLC and carries out data processing on signals sent by each sensor. The locking plate press fitting device has the advantages that a vacuum air suction type locking plate assembling process is adopted, the success rate of locking plate press fitting is improved, the locking plate press fitting device is provided with a pressure head quick-replacing structure suitable for multiple machine types, financial resources, material resources and occupied space are saved, and the assembling period is shortened.
Description
Technical field
The invention belongs to engine assembling field, relate in particular to the locking plate press-loading device.
Technical background
At present in the locking plate assembling process, the design of the equipment that adopts is to adopt mechanical jaw gripping locking plate mostly, and then send in the valve groove, but what this mode made locking plate press-fits qualification rate about 95%, it also not perfect condition, therefore the labour cost that need cost a lot of money goes to reprocess, adjust, and can not guarantee the normal operation of equipment, and stability is also bad simultaneously; And at the locking plate that is equipped with different model, can not finish at same machine, need be equipped at another machine, so not only cause the waste on financial resources, the material resources, and floor space is big, assembly period is longer.
Summary of the invention
At the problems referred to above, the invention provides the locking plate press-loading device, solved above problem, make that production efficiency is stablized, improved in the production automation, the stable and precision of the equipment that guaranteed, shortened the equipped cycle.
For realizing above purpose, by the following technical solutions:
The locking plate press-loading device, mainly comprise checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, it is characterized in that, described checkout gear is installed in indenter device and is installed in respectively on two identical manipulators, and two manipulators are installed on the slide block of housiung separator; Weld holder is connected with frame by the dish bearing, and the roller guiding is arranged, and installs on the weld holder and leans support, and described valve jacking apparatus is installed on the weld holder, holds the cylinder body valve; Connecting rod one end of described turning device links to each other with two upset cylinders by a movable axis, the other end and weld holder flexibly connect, a buting iron piece also is housed on the frame, by connecting a cylinder, regulate the retaining angle, the installation site is stretched out on the cambered surface of the rotation formation that can block weld holder at the buting iron piece; Described electric control system is to control the duty of each servomotor and the signal that each sensor sends is carried out the data processing by PLC; Described whole device also arranges one and changes head mounting rack (9).
The lifter plate of described manipulator is installed on the slide block of traversing plate, and tooth bar I is installed on the lifter plate, and gear I is installed on the traversing plate, gear I and tooth bar I interlock, and gear I moves up and down by connecing servomotor I driving lifter plate; Gear II is installed in by on the servomotor II, and servomotor II is installed on the traversing plate, and tooth bar II is installed on the housiung separator; Gear II and tooth bar II interlock; The manipulator head is provided with a ball-screw, and III drives by servomotor.
The pressure head of indenter device and the detection head of checkout gear are installed in respectively on the ball-screw of two manipulators.
The pressure head air entry of described indenter device is the vacuum type suction head, described vacuum type suction head is to insert two vacuum interfaces at the air entry middle part, communicate with the air intake passage of air entry inside, and at the manipulator that indenter device is installed vacuum generator is installed.
Described vacuum type suction head quantity can be right for 1-4, the corresponding a pair of vacuum type suction head of vacuum generator, and each vacuum generator is a corresponding choke valve, a controller and a pressure sensor also.
The described support that leans is the U-shaped of handstand, guarantees that highly at least the cylinder body on the roller-way passes through.
Vacuum type suction head operation principle: during lathe work, vacuum generator is in opening all the time.When locking plate is in place, the locking plate suction nozzle moves to the locking plate top, gas circuit is opened in the Pneumatic valve ventilation, locking plate is inspiration locking plate suction nozzle (the big I of absorption affinity is passed through throttle valve adjustment) under the effect of suction, whether at this moment the demonstration numerical value of pressure sensor changes, detect locking plate by setting value and adsorb; After locking plate all adsorbs upward, the locking plate suction nozzle moves to the valve spring place spring is compressed, and at this moment Pneumatic valve is died and closed gas circuit, and locking plate has not had absorption affinity to fall by self gravitation, the locking plate suction nozzle moves to initial position, thereby has finished locking plate absorption measuring ability.
Advantage of the present invention: adopt vacuum aspirated-air type locking plate assembly technology, improved the success rate of locking plate press-loading, have the pressure head quick change construction that adapts to many kinds type, save financial resources, material resources and take up an area of the space, shorten the equipped cycle.
Description of drawings
Fig. 1 is front view of the present invention
Fig. 2 is side view of the present invention
Fig. 3 is the structural representation of vacuum interface
Fig. 4 inhales the schematic diagram of locking plate for vacuum
Housiung separator as shown in the figure 1; 2, weld holder; 3, lean support; 4, valve jacking apparatus; 5, connecting rod; 6, upset cylinder; 7, buting iron piece; 8, cylinder; 9, change head mounting rack; 10, lifter plate; 11, traversing plate; 12, tooth bar I; 13, gear I; 14, servomotor I; 15, gear II; 16, tooth bar II; 17, servomotor II; 18, ball-screw; 19, servomotor III; 20, pressure head; 21, detection head; 22, vacuum type suction head; 23, vacuum interface; 24, air intake passage; 25, vacuum generator; 26, shake hopper; 27, material road; 28, the seat that connects material; 29, cylinder cap.
The specific embodiment
Embodiment
As shown in the figure,
The locking plate press-loading device mainly comprises checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, and two manipulators are installed on the slide block of housiung separator (1); The lifter plate of manipulator (10) is installed on the slide block of traversing plate (11), chain I(12) is installed on the lifter plate (10), gear I(13) is installed on the traversing plate (11), gear I(13) with chain I(12) interlock, gear I(13) by meeting servomotor I(14) drive lifter plate (10) and move up and down; Gear II(15) be installed in by servomotor II(17) on, servomotor (17) is installed on the traversing plate (11), tooth bar II(16) be installed on the housiung separator (1); Gear II(15) with tooth bar II(16) interlock; The manipulator head is provided with a ball-screw (18), by servomotor III(19) drive, the detection head (21) of the pressure head of described indenter device (20) and checkout gear is installed in respectively on the ball-screw (18) of two manipulators.The pressure head air entry of indenter device is vacuum type suction head (22), whole device is established 4 pairs of vacuum type suction heads, described vacuum type suction head (22) is to insert two vacuum interfaces (23) at the air entry middle part, communicate with the air intake passage (24) of air entry inside, and at the manipulator that indenter device is installed 4 vacuum generators (25) are installed, the corresponding a pair of vacuum type suction head of vacuum generator, each vacuum generator be a corresponding choke valve, controller and with individual pressure sensor also.Weld holder (2) two ends are fastened on the frame by axle, and the described support (3) that leans is the U-shaped of handstand, guarantees that highly at least the cylinder body on the roller-way passes through.Weld holder (2) is gone up to install and is leaned support (3), and described valve jacking apparatus (4) is installed on the weld holder (2), holds roller-way; Connecting rod (5) one ends of described turning device link to each other with two upset cylinders (6) by a movable axis, the other end and weld holder (2) flexibly connect, a buting iron piece (7) also is housed on the frame, by connecting a cylinder (8), regulate the retaining angle, the installation site is stretched out on the cambered surface of the rotation formation that can block weld holder (3) at buting iron piece (7); Described electric control system is to control the duty of each servomotor and the signal that each sensor sends is carried out the data processing by PLC; Described whole device also arranges one and changes head mounting rack (9).
Cylinder cap arrives the working region by roller-way, valve jacking apparatus (4) is with roller-way and cylinder cap (29) jack-up, lean and press closer by support (3), by the program that writes in advance, control each servomotor, cylinder operation and the signal that each sensor sends is carried out data handle, upset cylinder (6) transfers to vertical position with the valve stem that cylinder cap (29) is turned to cylinder cap, checkout gear moves, check whether the spring seat of honour exists, locking plate is packed in the shake hopper (26), enter in the seat (28) that connects material by material road (27), control indenter device and move to the seat place of connecting material and get locking plate, the vacuum type suction head holds locking plate, two pressure heads that adsorbed locking plate open, utilize the accurate position of locking plate groove, location, valve stem upper end, pressure head closes, and locking plate is enclosed within the tram.
Claims (6)
1. locking plate press-loading device, mainly comprise checkout gear, indenter device, turning device, valve jacking apparatus, electric control system composition, it is characterized in that, described checkout gear is installed in indenter device and is installed in respectively on two identical manipulators, and two manipulators are installed on the slide block of housiung separator (1); Weld holder (2) is connected with frame by the dish bearing, and the roller guiding is arranged, and weld holder (2) is gone up installation and leaned support (3), and described valve jacking apparatus (4) is installed on the weld holder (2), holds the cylinder body valve; Connecting rod (5) one ends of described turning device link to each other with two upset cylinders (6) by a movable axis, the other end and weld holder (2) flexibly connect, a buting iron piece (7) also is housed on the frame, by connecting a cylinder (8), regulate the retaining angle, the installation site is stretched out on the cambered surface of the rotation formation that can block weld holder (3) at buting iron piece (7); Described electric control system is to control the duty of each servomotor and the signal that each sensor sends is carried out the data processing by PLC; Described whole device also arranges one and changes head mounting rack (9).
2. locking plate press-loading device according to claim 1 is characterized in that, the lifter plate of described manipulator (10) is installed on the slide block of traversing plate (11), tooth bar
(12) be installed on the lifter plate (10) gear
(13) be installed on the traversing plate (11) gear
(13) and tooth bar
(12) interlock, gear
(13) by connecing servomotor
(14) driving lifter plate (10) moves up and down; Gear
(15) be installed in and pass through servomotor
(17) on, servomotor
(17) be installed on the traversing plate (11) tooth bar
(16) be installed on the housiung separator (1); Gear
(15) and tooth bar
(16) interlock; The manipulator head is provided with a ball-screw (18), passes through servomotor
(19) drive.
3. according to the described locking plate press-loading device of claim 1-2, it is characterized in that the detection head (21) of the pressure head of indenter device (20) and checkout gear is installed in respectively on the ball-screw (18) of two manipulators.
4. according to the described locking plate press-loading device of claim 1-3, it is characterized in that, the pressure head air entry of described indenter device is vacuum type suction head (22), described vacuum type suction head (22) is to insert two vacuum interfaces (23) at the air entry middle part, communicate with the air intake passage (24) of air entry inside, and at the manipulator that indenter device is installed vacuum generator (25) is installed.
5. according to claim 3,4 described locking plate press-loading devices, it is characterized in that, described vacuum type suction head (22) quantity can be right for 1-4, the corresponding a pair of vacuum type suction head of vacuum generator, each vacuum generator is a corresponding choke valve, a controller and a pressure sensor also.
6. locking plate press-loading device according to claim 1 is characterized in that, the described support (3) that leans is the U-shaped of handstand, guarantees that highly at least the cylinder body on the roller-way passes through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310311963.9A CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310311963.9A CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103341751A true CN103341751A (en) | 2013-10-09 |
| CN103341751B CN103341751B (en) | 2015-11-18 |
Family
ID=49276600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310311963.9A Active CN103341751B (en) | 2013-07-24 | 2013-07-24 | Locking plate press-loading device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103341751B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770072A (en) * | 2014-02-13 | 2014-05-07 | 江苏合海集团股份有限公司 | Online locking piece press-fitting reworking machine |
| CN107816958A (en) * | 2017-11-23 | 2018-03-20 | 大连豪森瑞德设备制造有限公司 | Multi-model measures fast replacing device |
| CN108098359A (en) * | 2018-01-26 | 2018-06-01 | 东莞市鼎力自动化科技有限公司 | A kind of automatic press mounting equipment and processing method |
| CN108161397A (en) * | 2018-02-09 | 2018-06-15 | 重庆宗申发动机制造有限公司 | A kind of compact internal combustion engine cylinder head locker assembles device |
| CN108436408A (en) * | 2018-03-12 | 2018-08-24 | 上汽通用五菱汽车股份有限公司 | Cam axle bush covers type error prevention device |
| CN108828168A (en) * | 2018-04-09 | 2018-11-16 | 福清市贸旺水产发展有限公司 | A kind of monitoring of culture environment of aquatic products and to maintain equipment |
| CN109217584A (en) * | 2018-10-10 | 2019-01-15 | 大连豪森瑞德设备制造有限公司 | Press-loading device for rotor accurate assembly under strong magnetic environment |
| CN114193155A (en) * | 2022-02-15 | 2022-03-18 | 联钢精密科技(中国)有限公司 | Equipment with micro-displacement compensation function |
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| DE3411441A1 (en) * | 1984-03-28 | 1985-10-03 | Johann A. Krause Maschinenfabrik, 2820 Bremen | METHOD AND ASSEMBLY DEVICE FOR INSERTING DIVIDED VALVE WEDGES |
| SU1459890A1 (en) * | 1987-01-06 | 1989-02-23 | Павлодарское Научно-Производственное Объединение Сборочных Механизмов | Machine for bending lock washers |
| JPH0847831A (en) * | 1994-08-02 | 1996-02-20 | Kawasaki Heavy Ind Ltd | Valve building-in device for cylinder head |
| CN101700619A (en) * | 2009-11-27 | 2010-05-05 | 奇瑞汽车股份有限公司 | Valve lock piece assembling device |
| CN202088023U (en) * | 2011-02-23 | 2011-12-28 | 捷飞特（大连）工业技术有限公司 | Horizontal and vertical driver used in assembly line |
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| CN202539913U (en) * | 2011-10-09 | 2012-11-21 | 广州市井源机电设备有限公司 | Locking piece screening pressing machine |
| CN202804605U (en) * | 2012-09-20 | 2013-03-20 | 广州市井源机电设备有限公司 | Multi-pressure-head vertical locking piece pressing machine |
| CN103170828A (en) * | 2013-04-02 | 2013-06-26 | 青岛博世通工业设备有限公司 | Motor locking plate assembling machine |
| CN203471257U (en) * | 2013-07-24 | 2014-03-12 | 大连豪森瑞德设备制造有限公司 | Lock plate press-mounting machine |
-
2013
- 2013-07-24 CN CN201310311963.9A patent/CN103341751B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3411441A1 (en) * | 1984-03-28 | 1985-10-03 | Johann A. Krause Maschinenfabrik, 2820 Bremen | METHOD AND ASSEMBLY DEVICE FOR INSERTING DIVIDED VALVE WEDGES |
| SU1459890A1 (en) * | 1987-01-06 | 1989-02-23 | Павлодарское Научно-Производственное Объединение Сборочных Механизмов | Machine for bending lock washers |
| JPH0847831A (en) * | 1994-08-02 | 1996-02-20 | Kawasaki Heavy Ind Ltd | Valve building-in device for cylinder head |
| CN101700619A (en) * | 2009-11-27 | 2010-05-05 | 奇瑞汽车股份有限公司 | Valve lock piece assembling device |
| CN202088023U (en) * | 2011-02-23 | 2011-12-28 | 捷飞特（大连）工业技术有限公司 | Horizontal and vertical driver used in assembly line |
| CN202539913U (en) * | 2011-10-09 | 2012-11-21 | 广州市井源机电设备有限公司 | Locking piece screening pressing machine |
| CN102528433A (en) * | 2012-02-20 | 2012-07-04 | 台州学院 | Press-in device for engine ring pin and oil seal |
| CN202804605U (en) * | 2012-09-20 | 2013-03-20 | 广州市井源机电设备有限公司 | Multi-pressure-head vertical locking piece pressing machine |
| CN103170828A (en) * | 2013-04-02 | 2013-06-26 | 青岛博世通工业设备有限公司 | Motor locking plate assembling machine |
| CN203471257U (en) * | 2013-07-24 | 2014-03-12 | 大连豪森瑞德设备制造有限公司 | Lock plate press-mounting machine |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770072B (en) * | 2014-02-13 | 2015-07-22 | 江苏合海集团股份有限公司 | Online locking piece press-fitting reworking machine |
| CN103770072A (en) * | 2014-02-13 | 2014-05-07 | 江苏合海集团股份有限公司 | Online locking piece press-fitting reworking machine |
| CN107816958B (en) * | 2017-11-23 | 2023-12-22 | 大连豪森瑞德设备制造有限公司 | Multi-model measuring quick-changing device |
| CN107816958A (en) * | 2017-11-23 | 2018-03-20 | 大连豪森瑞德设备制造有限公司 | Multi-model measures fast replacing device |
| CN108098359A (en) * | 2018-01-26 | 2018-06-01 | 东莞市鼎力自动化科技有限公司 | A kind of automatic press mounting equipment and processing method |
| CN108161397A (en) * | 2018-02-09 | 2018-06-15 | 重庆宗申发动机制造有限公司 | A kind of compact internal combustion engine cylinder head locker assembles device |
| CN108436408A (en) * | 2018-03-12 | 2018-08-24 | 上汽通用五菱汽车股份有限公司 | Cam axle bush covers type error prevention device |
| CN108828168A (en) * | 2018-04-09 | 2018-11-16 | 福清市贸旺水产发展有限公司 | A kind of monitoring of culture environment of aquatic products and to maintain equipment |
| CN108828168B (en) * | 2018-04-09 | 2021-01-05 | 福清市贸旺水产发展有限公司 | Aquaculture environment monitoring and maintenance equipment |
| CN109217584A (en) * | 2018-10-10 | 2019-01-15 | 大连豪森瑞德设备制造有限公司 | Press-loading device for rotor accurate assembly under strong magnetic environment |
| CN109217584B (en) * | 2018-10-10 | 2024-06-04 | 大连豪森瑞德设备制造有限公司 | Press fitting mechanism for accurately assembling motor rotor in strong magnetic environment |
| CN114193155A (en) * | 2022-02-15 | 2022-03-18 | 联钢精密科技(中国)有限公司 | Equipment with micro-displacement compensation function |
| CN114193155B (en) * | 2022-02-15 | 2022-05-17 | 联钢精密科技(中国)有限公司 | Equipment with micro-displacement compensation function |
Also Published As
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|---|---|
| CN103341751B (en) | 2015-11-18 |
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