CN103310997B - Double-layer isolation paper capacitor winding machine - Google Patents
Double-layer isolation paper capacitor winding machine Download PDFInfo
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- CN103310997B CN103310997B CN201310163890.3A CN201310163890A CN103310997B CN 103310997 B CN103310997 B CN 103310997B CN 201310163890 A CN201310163890 A CN 201310163890A CN 103310997 B CN103310997 B CN 103310997B
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Abstract
The invention discloses a double-layer isolation paper capacitor winding machine, which comprises an engine base, a feeding mechanism, a winding mechanism and a material receiving mechanism, wherein the feeding mechanism comprises an upper-layer isolation paper feeding mechanism, a lower-layer isolation paper feeding mechanism, an anode foil feeding mechanism and a cathode foil feeding mechanism; the winding mechanism is positioned on the junction of the paper discharging end of each feeding mechanism; the paper discharging end of the feeding mechanism is provided with a cutoff device; the anode foil feeding mechanism and the cathode foil feeding mechanism are respectively provided with a guide pin riveting device; the upper-layer isolation paper feeding mechanism comprises a first upper-layer isolation paper feeding mechanism and a second upper-layer isolation paper feeding mechanism; the lower-layer isolation paper feeding mechanism comprises a first lower-layer isolation paper feeding mechanism and a second lower-layer isolation paper feeding mechanism; the anode foil feeding mechanism and the cathode foil feeding mechanism are respectively provided with a guide pin sensor; the feeding mechanism, the guide pin sensor, the winding mechanism, the material receiving mechanism and the cutoff device are connected to the control system; and the control system is also provided with a packing paper detection system. According to the capacitor wound by the double-layer isolation paper capacitor winding machine disclosed by the invention, the packing paper can be prevented from being broken down, and the attrition rate tg delta and the equivalent series resistance (ESR) of the capacitor are lowered so as to prolong the service life of the capacitor.
Description
Technical field
The present invention relates to capacitor winding apparatus, particularly relate to a kind of realize double-deck release paper around double-deck barrier paper machines for winding capacitor.
Background technology
Electric capacity is called in the usual letter of capacitor, and being " container of dress electricity ", is a kind of device holding electric charge.Electric capacity is one of a large amount of electronic component used in electronic equipment, be widely used in circuit every straight-through friendship, coupling, bypass, filtering, resonant tank, power conversion, the aspects such as control.
Capacitor is requisite base components in electronic equipment and power equipment, and it is widely used in the fields such as audio and video equipment, computer terminal, communication apparatus, energy-conserving light source, automotive electronics, electric equipment, electronic system, war products and Aero-Space.
The demand of capacitor increases year by year, requires large, the withstand voltage height of its capacity, quality is good and reliability is strong.
The machines for winding capacitor of the existence of current market is only the capacitance core bag for the individual layer barrier paper that reels, and the individual layer barrier paper capacitor wound is very easily breakdown, and its useful life is short.
Summary of the invention
The object of the invention is to overcome above deficiency, provide a kind of realize double-deck release paper around double-deck barrier paper machines for winding capacitor.
Double-deck barrier paper machines for winding capacitor provided by the invention comprises: support, support is provided with feed mechanism, winding mechanism and receiving mechanism, and feed mechanism comprises: upper strata barrier paper feed mechanism, lower floor's barrier paper feed mechanism, cathode foil feed mechanism and anode foil feed mechanism; Winding mechanism is positioned at each feed mechanism paper delivery end intersection; The paper delivery end of each feed mechanism is equipped with shearing device; Cathode foil feed mechanism and be also provided with guide pin riveting set between anode foil feed mechanism and winding mechanism, it is characterized in that, upper strata barrier paper feed mechanism comprises two groups of barrier paper feed mechanisms, is respectively the first upper strata barrier paper feed mechanism and the second upper strata barrier paper feed mechanism; Lower floor's barrier paper feed mechanism comprises two groups of barrier paper feed mechanisms, is respectively first lower floor's barrier paper feed mechanism and second lower floor's barrier paper feed mechanism; Receiving mechanism comprises clamp arm and material collecting tank, and clamp arm is positioned at outside winding mechanism, and material collecting tank is positioned at below clamp arm; Cathode foil feed mechanism and anode foil feed mechanism are equipped with guide pin transducer; Feed mechanism, two guide pin transducers, winding mechanism, receiving mechanism and shearing device are all connected to control system; Control system is also provided with packing paper detection system.
In some embodiments, winding mechanism comprise the two-orbit guide rail being provided with simultaneously lead the first upper strata barrier paper and the second upper strata barrier paper, the paper delivery end being positioned at two-orbit guide rail anti-back paper clamping device, be positioned at upper strata barrier paper shearing device below anti-back paper clamping device, winding rotating shaft, upper strata barrier paper be drawn to winding rotating shaft draws mechanism of paper; Anti-back paper clamping device, upper strata barrier paper shearing device, the rotating shaft that reels, mechanism of paper is drawn all to be connected to control system.
In some embodiments, the both sides of two-orbit guide rail are respectively equipped with and hold and the first upper strata barrier paper guide-track groove of the first upper strata barrier paper that leads and accommodation the second upper strata barrier paper guide-track groove of the second upper strata barrier paper that leads.
In some embodiments, the first upper strata tension adjustment mechanism of paper disc and adjustment the first upper strata barrier paper tension force is put on the first upper strata that the first upper strata barrier paper feed mechanism comprises placement first upper strata barrier paper; The second upper strata that second upper strata barrier paper feed mechanism comprises placement second upper strata barrier paper is put paper disc and is adjusted the second upper strata tension adjustment mechanism of the second upper strata barrier paper tension force.
In some embodiments, put the first upper strata barrier paper that paper disc unwinding goes out from the first upper strata by the first upper strata tension adjustment mechanism, enter the first upper strata barrier paper guide-track groove of two-orbit guide rail; Put the second upper strata barrier paper that paper disc unwinding goes out from the second upper strata by the second upper strata tension adjustment mechanism, enter the second upper strata barrier paper guide-track groove of two-orbit guide rail.
In some embodiments, cathode foil feed mechanism comprise place the cathode foil of cathode foil put paper disc, adjustment cathode foil tension force cathode foil adjusting mechanism and cathode foil is directed at the cathode foil guide rail of winding mechanism; Anode foil feed mechanism comprises the anode foil of placing anode foil and puts paper disc, adjust the anode foil adjusting mechanism of anode foil tension force and anode foil be directed at the anode foil guide rail of winding mechanism.
In some embodiments, guide pin transducer is located at above cathode foil guide rail and anode foil guide rail respectively, and guide pin transducer is connected to control system.
In some embodiments, first lower floor's tension adjustment mechanism of paper disc and adjustment first lower floor's barrier paper tension force is put in the first lower floor that first lower floor's barrier paper feed mechanism comprises placement first lower floor barrier paper; The second lower floor that second upper strata barrier paper feed mechanism comprises placement second lower floor barrier paper puts paper disc and adjusts second lower floor's tension adjustment mechanism of second lower floor's barrier paper tension force.
In some embodiments, put from the first lower floor first lower floor's barrier paper that paper disc unwinding goes out and import anode foil guide rail by first lower floor's tension adjustment mechanism; Put from the second lower floor second lower floor's barrier paper that paper disc unwinding goes out and import anode foil guide rail by second lower floor's tension adjustment mechanism; First lower floor's barrier paper, second lower floor's barrier paper overlap with anode foil, enter anode foil guide rail simultaneously.
In some embodiments, what anode foil guide rail and cathode foil guide rail were positioned at winding mechanism draws mechanism of paper both sides, the paper delivery end of anode foil guide rail and cathode foil guide rail is equipped with pole paper tinsel feeding folder and pole paper tinsel shut-off mechanism, and pole paper tinsel feeding folder and pole paper tinsel shut-off mechanism are all connected to control system.
Double-deck barrier paper machines for winding capacitor of the present invention compared with prior art has the following advantages:
Double-deck barrier paper machines for winding capacitor of the present invention, be respectively equipped with two upper stratas and put paper disc and paper disc is put in Ling Ge lower floor, for transmitting two-layer upper strata barrier paper and two-layer barrier paper, by the capacitor core bag of double-deck barrier paper machines for winding capacitor winding of the present invention, isolate respectively by double-deck barrier paper between its cathode foil and anode foil, effectively prevent barrier paper breakdown, and cause capacitor short-circuit, improve the useful life of capacitor; In addition, whether complete the packing paper detection system that control system is arranged, can detect barrier paper, and when lacking any barrier paper, control device all controls each shearing device and cuts off.Can prevent barrier paper from puncturing; Reduce proportion of goods damageds tg δ and the equivalent series resistance ESR of capacitor; Thus improve capacitor useful life.
Accompanying drawing explanation
Fig. 1 is the double-deck barrier paper machines for winding capacitor structural representation of one embodiment of the present invention;
Fig. 2 is the structural representation of part A in the double-deck barrier paper machines for winding capacitor shown in Fig. 1.
Embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, double-deck barrier paper machines for winding capacitor of the present invention is described in further detail.
Fig. 1 and Fig. 2 show schematically show the double-deck barrier paper machines for winding capacitor according to one embodiment of the present invention, and this embodiment only for explaining the present invention, does not form limiting the scope of the present invention.
As schemed, double-deck barrier paper machines for winding capacitor of the present invention comprises support 9, support 9 is provided with the feed mechanism 1 transmitting upper strata barrier paper, lower floor's barrier paper, cathode foil and anode foil; The upper strata barrier paper transmitted by feed mechanism 1, lower floor's barrier paper, cathode foil and anode foil are wound into the winding mechanism 2 of battery core bundle; By the finished product receiving mechanism 3 that battery core bundle is collected.Feed mechanism 1 comprises: the upper strata barrier paper feed mechanism 11 upper strata barrier paper being sent to winding mechanism 2, the lower floor's barrier paper feed mechanism 12 lower floor's barrier paper being sent to winding mechanism 2, cathode foil be sent to the cathode foil feed mechanism 13 of winding mechanism 2 and anode foil be sent to the anode foil feed mechanism 14 of winding mechanism 2.Wherein, upper strata barrier paper feed mechanism 11 comprises the first upper strata barrier paper feed mechanism 111 and the second upper strata barrier paper feed mechanism 112; Lower floor's barrier paper feed mechanism 12 comprises the first lower floor's barrier paper feed mechanism 121 and second lower floor's barrier paper feed mechanism 122.
As shown in Figure 1, the first upper strata tension adjustment mechanism 1112 of paper disc 1111 and adjustment the first upper strata barrier paper tension force is put on the first upper strata that the first upper strata barrier paper feed mechanism 111 comprises placement first upper strata barrier paper; The second upper strata that second upper strata barrier paper feed mechanism 112 comprises placement second upper strata barrier paper is put paper disc 1121 and is adjusted the second upper strata tension adjustment mechanism 1122 of the second upper strata barrier paper tension force; The first lower floor that first lower floor's barrier paper feed mechanism 121 comprises placement first lower floor barrier paper puts paper disc 1211 and adjusts first lower floor's tension adjustment mechanism 1212 of first lower floor's barrier paper tension force; The second lower floor that second upper strata barrier paper feed mechanism 122 comprises placement second lower floor barrier paper puts paper disc 1221 and adjusts second lower floor's tension adjustment mechanism 1222 of second lower floor's barrier paper tension force.As shown in the figure, the first upper strata is put paper disc 1111 and the second upper strata and is put paper disc 1121 and lay respectively at both sides, support 9 upper end, and the first lower floor puts paper disc 1211 and is vertically located at support 9 lower end, and the second lower floor puts paper disc 1221 level and is located at the first lower floor and puts above paper disc 1211.As shown in the figure, first upper strata tension adjustment mechanism 1112, second upper strata tension adjustment mechanism 1122, first lower floor's tension adjustment mechanism 1212 and second lower floor's tension adjustment mechanism 1222 are the roller set arranged alternatively up and down.
Cathode foil feed mechanism 13 comprises the cathode foil of placing cathode foil and puts paper disc 131, adjust the cathode foil adjusting mechanism 132 of cathode foil tension force and cathode foil be directed at the cathode foil guide rail 133 of winding mechanism 2; Anode foil feed mechanism 14 comprises the anode foil of placing anode foil and puts paper disc 141, adjust the anode foil adjusting mechanism 142 of anode foil tension force and anode foil be directed at the anode foil guide rail 143 of winding mechanism 2.Guide pin transducer 34 is located at above cathode foil guide rail 133 and anode foil guide rail 143 respectively, and guide pin transducer 34 is connected to control system.
Winding mechanism 2 is positioned at each feed mechanism 1 paper delivery end intersection, winding mechanism 2 comprise the two-orbit guide rail 21 being provided with simultaneously lead the first upper strata barrier paper and the second upper strata barrier paper, the paper delivery end being positioned at two-orbit guide rail 21 anti-back paper clamping device 26, be positioned at upper strata barrier paper shearing device 22 below anti-back paper clamping device 26, winding rotating shaft 23, upper strata barrier paper be drawn to winding rotating shaft 23 draws mechanism of paper 24; Anti-back paper clamping device 26, upper strata barrier paper shearing device 22, winding rotating shaft 23, draw mechanism of paper 24 to be all connected to control system.Wherein, the both sides of two-orbit guide rail 21 are respectively equipped with and hold and the first upper strata barrier paper guide-track groove 211 of the first upper strata barrier paper that leads and holding and the second upper strata barrier paper guide-track groove 212 of the second upper strata barrier paper that leads.
What anode foil guide rail 143 and cathode foil guide rail 133 were positioned at winding mechanism draws mechanism of paper 24 both sides, the paper delivery end of anode foil guide rail 143 and cathode foil guide rail 133 is equipped with pole paper tinsel feeding folder 16 and pole paper tinsel shut-off mechanism 17, pole paper tinsel feeding folder 16 comprises cathode foil feeding folder 161 and anode foil feeding folder 162, and pole paper tinsel shut-off mechanism 17 comprises cathode foil shut-off mechanism 171 and anode foil shut-off mechanism 172.Pole paper tinsel feeding folder 16 and pole paper tinsel shut-off mechanism 17 are all connected to control system.
Receiving mechanism 3 comprises clamp arm 31 and material collecting tank 32, and clamp arm 31 is positioned at outside winding rotating shaft 23, and material collecting tank 32 is positioned at below clamp arm 31.Clamp arm 31 is connected to control system.
Control system is also provided with packing paper checkout gear.
The winding process of double-deck barrier paper machines for winding capacitor of the present invention is:
A: put the first upper strata barrier paper that paper disc 1111 unwinding goes out from the first upper strata by the first upper strata tension adjustment mechanism 1112, enter the first upper strata barrier paper guide-track groove 211 of two-orbit guide rail 21; Put the second upper strata barrier paper that paper disc 1121 unwinding goes out from the second upper strata by the second upper strata tension adjustment mechanism 1122, enter the second upper strata barrier paper guide-track groove 212 of two-orbit guide rail 21; First upper strata barrier paper and the second upper strata barrier paper are overlapping at two-orbit guide rail 21 paper delivery end, by draw mechanism of paper 24 pull the first upper strata barrier paper and the second upper strata barrier paper tangent as winding rotating shaft 23, prepare coil paper and open.
B: put from the first lower floor first lower floor's barrier paper that paper disc 1211 unwinding goes out and import anode foil guide rail 143 by first lower floor's tension adjustment mechanism 1212; Put from the second lower floor second lower floor's barrier paper that paper disc 1221 unwinding goes out and import anode foil guide rail 143 by second lower floor's tension adjustment mechanism 1222; First lower floor's barrier paper, second lower floor's barrier paper overlap with anode foil, enter anode foil guide rail 143 simultaneously;
C: winding rotating shaft 23 starts to rotate, and anti-back paper clamping device 26 unclamps, the first upper strata barrier paper and the isolation of the second upper strata start to be wound in winding rotating shaft 23 periphery; In the process that winding rotating shaft 23 is rotated, the first lower floor's barrier paper be overlapped in together, second lower floor's barrier paper, anode foil and cathode foil are sent into the gap of the first upper strata barrier paper and the second upper strata barrier paper from winding rotating shaft 23 both sides by anode foil feeding folder 162 and cathode foil feeding folder 161 respectively respectively, and itself and the first upper strata barrier paper and the second upper strata barrier paper are reeled simultaneously.
D: when guide pin transducer 34 detects guide pin, control system controls upper strata barrier paper shearing device 22 and cuts off first, second upper strata barrier paper, cathode foil shut-off mechanism 171 cuts off cathode foil, and anode foil shut-off mechanism 172 cuts off anode foil and first, second lower floor's barrier paper; Control system controls winding rotating shaft 23 and stops operating; Control system controls the battery core bundle that clamp arm 31 clamps winding, and is thrown into material collecting tank 32.
Whether complete E: the packing paper detection system that control system is arranged, can detect barrier paper, and when lacking any barrier paper, control device all controls each shearing device and cuts off.
In sum, double-deck barrier paper machines for winding capacitor of the present invention, be respectively equipped with two upper stratas and put paper disc and paper disc is put in Ling Ge lower floor, for transmitting two-layer upper strata barrier paper and two-layer barrier paper, by the capacitor core bag of double-deck barrier paper machines for winding capacitor winding of the present invention, isolate respectively by double-deck barrier paper between its cathode foil and anode foil, effectively prevent barrier paper breakdown, and cause capacitor short-circuit, improve the useful life of capacitor.
Claims (10)
1. double-deck barrier paper machines for winding capacitor, comprise support (9), support (9) is provided with feed mechanism (1), winding mechanism (2) and receiving mechanism (3), and described feed mechanism (1) comprising: upper strata barrier paper feed mechanism (11), lower floor's barrier paper feed mechanism (12), cathode foil feed mechanism (13) and anode foil feed mechanism (14); Described winding mechanism (2) is positioned at each feed mechanism (1) paper delivery end intersection; The paper delivery end of described each feed mechanism (1) is equipped with shearing device (4); Described cathode foil feed mechanism (13) and be also provided with guide pin riveting set (15) between described anode foil feed mechanism (14) and described winding mechanism (2), it is characterized in that, described upper strata barrier paper feed mechanism (11) comprises two groups of barrier paper feed mechanisms, is respectively the first upper strata barrier paper feed mechanism (111) and the second upper strata barrier paper feed mechanism (112); Described lower floor's barrier paper feed mechanism (12) comprises two groups of barrier paper feed mechanisms, is respectively first lower floor's barrier paper feed mechanism (121) and second lower floor's barrier paper feed mechanism (122); Described receiving mechanism (3) comprises clamp arm (31) and material collecting tank (32), and described clamp arm (31) is positioned at described winding mechanism (2) outside, and described material collecting tank (32) is positioned at described clamp arm (31) below; Described cathode foil feed mechanism (13) and anode foil feed mechanism (14) are equipped with guide pin transducer (34); Described feed mechanism (1), two guide pin transducers (34), winding mechanism (2), receiving mechanism (3) and shearing device (4) are all connected to control system; Described control system is also provided with packing paper detection system.
2. double-deck barrier paper machines for winding capacitor according to claim 1, it is characterized in that, described winding mechanism (2) comprises the two-orbit guide rail (21) being provided with simultaneously lead the first upper strata barrier paper and the second upper strata barrier paper, the anti-back paper clamping device (26) of the paper delivery end being positioned at described two-orbit guide rail (21), upper strata barrier paper shearing device (22) being positioned at anti-back paper clamping device (26) below, winding rotating shaft (23), to be drawn to by upper strata barrier paper and winding rotating shaft (23) draws mechanism of paper (24); Described anti-back paper clamping device (26), upper strata barrier paper shearing device (22), winding rotating shaft (23), draw mechanism of paper (24) to be all connected to described control system.
3. double-deck barrier paper machines for winding capacitor according to claim 2, it is characterized in that, the both sides of described two-orbit guide rail (21) are respectively equipped with and hold and the first upper strata barrier paper guide-track groove (211) of the first upper strata barrier paper that leads and holding and the second upper strata barrier paper guide-track groove (212) of the second upper strata barrier paper that leads.
4. the double-deck barrier paper machines for winding capacitor according to Claims 2 or 3, it is characterized in that, the first upper strata tension adjustment mechanism (1112) of paper disc (1111) and adjustment the first upper strata barrier paper tension force is put on the first upper strata that described first upper strata barrier paper feed mechanism (111) comprises placement first upper strata barrier paper; The second upper strata tension adjustment mechanism (1122) of paper disc (1121) and adjustment the second upper strata barrier paper tension force is put on the second upper strata that described second upper strata barrier paper feed mechanism (112) comprises placement second upper strata barrier paper.
5. double-deck barrier paper machines for winding capacitor according to claim 4, it is characterized in that, put the first upper strata barrier paper that paper disc (1111) unwinding goes out from described first upper strata by described first upper strata tension adjustment mechanism (1112), enter the first upper strata barrier paper guide-track groove (211) of described two-orbit guide rail (21); Put the second upper strata barrier paper that paper disc (1121) unwinding goes out from described second upper strata by described second upper strata tension adjustment mechanism (1122), enter the second upper strata barrier paper guide-track groove (212) of described two-orbit guide rail (21).
6. double-deck barrier paper machines for winding capacitor according to claim 5, it is characterized in that, described cathode foil feed mechanism (13) comprises the cathode foil of placing cathode foil and puts paper disc (131), adjust the cathode foil adjusting mechanism (132) of cathode foil tension force and cathode foil be directed at the cathode foil guide rail (133) of winding mechanism (2); Described anode foil feed mechanism (14) comprises the anode foil of placing anode foil and puts paper disc (141), adjust the anode foil adjusting mechanism (142) of anode foil tension force and anode foil be directed at the anode foil guide rail (143) of winding mechanism (2).
7. double-deck barrier paper machines for winding capacitor according to claim 6, it is characterized in that, described guide pin transducer (34) is located at described cathode foil guide rail (133) and described anode foil guide rail (143) top respectively, and described guide pin transducer (34) is connected to described control system.
8. double-deck barrier paper machines for winding capacitor according to claim 7, it is characterized in that, first lower floor's tension adjustment mechanism (1212) of paper disc (1211) and adjustment first lower floor's barrier paper tension force is put in the first lower floor that described first lower floor's barrier paper feed mechanism (121) comprises placement first lower floor barrier paper; Second lower floor's tension adjustment mechanism (1222) of paper disc (1221) and adjustment second lower floor's barrier paper tension force is put in the second lower floor that described second upper strata barrier paper feed mechanism (122) comprises placement second lower floor barrier paper.
9. double-deck barrier paper machines for winding capacitor according to claim 8, it is characterized in that, put from described first lower floor first lower floor's barrier paper that paper disc (1211) unwinding goes out and import described anode foil guide rail (143) by described first lower floor's tension adjustment mechanism (1212); Put from described second lower floor second lower floor's barrier paper that paper disc (1221) unwinding goes out and import described anode foil guide rail (143) by described second lower floor's tension adjustment mechanism (1222); First lower floor's barrier paper, second lower floor's barrier paper overlap with anode foil, enter described anode foil guide rail (143) simultaneously.
10. double-deck barrier paper machines for winding capacitor according to claim 9, it is characterized in that, what described anode foil guide rail (143) and described cathode foil guide rail (133) were positioned at described winding mechanism draws mechanism of paper (24) both sides, the paper delivery end of described anode foil guide rail (143) and described cathode foil guide rail (133) is equipped with pole paper tinsel feeding folder (16) and pole paper tinsel shut-off mechanism (17), and described pole paper tinsel feeding folder (16) and pole paper tinsel shut-off mechanism (17) are all connected to described control system.
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Cited By (1)
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CN105679558A (en) * | 2016-03-21 | 2016-06-15 | 益阳市和天电子有限公司 | Foil and paper feeding device for capacitor |
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CN108281303A (en) * | 2017-12-22 | 2018-07-13 | 南通海立电子有限公司 | A kind of electrolytic paper cutting machine |
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