CN209364963U - A kind of apparatus for distributing of intelligence lines entire body ceramics - Google Patents
A kind of apparatus for distributing of intelligence lines entire body ceramics Download PDFInfo
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- CN209364963U CN209364963U CN201821332273.6U CN201821332273U CN209364963U CN 209364963 U CN209364963 U CN 209364963U CN 201821332273 U CN201821332273 U CN 201821332273U CN 209364963 U CN209364963 U CN 209364963U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 47
- 238000009826 distribution Methods 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000006052 feed supplement Substances 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 22
- 239000004575 stone Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003854 Surface Print Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010020 roller printing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model belongs to technical field of ceramic production more particularly to a kind of apparatus for distributing of intelligent lines entire body ceramics.The apparatus for distributing of intelligent lines entire body ceramics includes the initial texture generating device set gradually along distribution of ceramic tile process flow direction, multiple groups intelligence distribution device, distribution device, fidelity conveying mechanism, feed supplement mechanism and press；It further include the front platform and rear platform of split type setting, wherein a part intelligence distribution device is arranged on rear platform, and distribution device, fidelity conveying mechanism, feed supplement mechanism and remainder intelligence distribution device are arranged in front platform.The apparatus for distributing of intelligent lines entire body ceramics has the advantages of simple process, high production efficiency in entire body ceramic tile production process compared with the existing technology.
Description
Technical field
The utility model belongs to technical field of ceramic production more particularly to a kind of cloth of intelligent lines entire body ceramics is set
It is standby.
Background technique
Ceramic tile is a major class in architectural pottery, is mainly used for ground and metope of the paving in household and public place.
Ceramic tile is broadly divided into two major classes by the Forming Mechanism of surface detail, and it is to pass through work that one kind, which is that surface printing is referred to as stamp brick,
The glaze of various colors, ceramic ink are printed, are printed upon ceramic tile idiosome surface by industry printing machine, rubber roller and inkjet printing technology,
It is formed with the texture with layout at 1:1.The advantages of this kind of product is that surface texture is clear, can theoretically copy Subgraph
The lithotome of case lacks variation, feels inflexible the disadvantage is that decorative pattern is almost the same between brick and brick.Most important texture only body
On existing surface, no matter kerve, chamfering, edging etc. are can not to embody stone material decorative pattern from the inside to the outside in the subsequent finishing of ceramic tile, decoration
Effect is had a greatly reduced quality.
Although providing the standby method and apparatus of some entire body ceramic systems, existing entire body ceramic system in the prior art
Standby equipment haves the shortcomings that complex process, production efficiency are low.
Utility model content
(1) technical problems to be solved
For existing technical problem, the utility model provides a kind of apparatus for distributing of intelligent lines entire body ceramics,
It is able to solve the low problem of complex process existing in the prior art, production efficiency.
(2) technical solution
In order to achieve the above object, the main technical schemes of the utility model use include:
A kind of apparatus for distributing of intelligence lines entire body ceramics comprising set gradually along distribution of ceramic tile process flow direction
Initial texture generating device, multiple groups intelligence distribution device, distribution device, fidelity conveying mechanism, feed supplement mechanism and press；
It further include the front platform and rear platform of split type setting, wherein a part intelligence distribution device is arranged in rear platform
On, distribution device, fidelity conveying mechanism, feed supplement mechanism and remainder intelligence distribution device are arranged in front platform.
Preferably, the intelligent distribution device includes the first rack, feed pipe, feed bin, lifting device, discharge port, discharging
Port strobe, discharge port gate driving device and discharge port driving device；
The feed bin includes two sections of cylinders being mutually socketed, and two cylinders are respectively upper shell and lower shell, and upper shell and
Lower shell is slidably connected；
The upper shell is fixedly connected with the first rack, and feed pipe is arranged in the upper end of upper shell and connects with upper shell
It is logical；
The lifting device is fixedly connected with rack, and the output end of lifting device is fixedly connected with lower shell, and under drive
Cylinder lifting；
The discharge port is arranged in the lower end of lower shell and is connected to lower shell, and discharge port gate locating the two it
Between；
The discharge port gate driving device is arranged on lower shell, and discharging port strobe is driven to open or close discharge port
Communicating passage between lower shell；
The discharge port driving device is arranged on lower shell, and the rotation for driving discharge port.
Preferably, first rack include upper fixed frame and be arranged in four of upper fixed frame lower end it is equally distributed
Column；
Lifting device includes two lifting cylinders, and two lifting cylinders are symmetrically fixed on fixed frame, the work of two cylinders
Stopper rod is fixedly connected with lower shell.
Link block is provided on blanking tube, blanking tube is connect by link block with piston rod.
Adjustable height detection electric eye is provided on column, the test side of the adjustable height detection electric eye is arranged in link block
Lower section.
Preferably, the discharging port strobe is plate structure, which is slidably disposed in discharge port and lower cylinder
Between body, and through-hole is provided on plate structure；
The discharge port gate driving device includes regulating gate cylinder, which is arranged on lower shell,
The piston rod of regulating gate cylinder is connect with plate structure.
Preferably, the discharge port and lower shell are rotatablely connected；
The discharge port driving device includes servo motor and intermeshing driving gear and driven gear, described to watch
It takes motor and is fixedly connected by servo motor mounting base with lower shell；
The driving gear is fixedly connected with the output shaft of servo motor, and the driven gear is set in the outside of discharge port
And it is fixedly connected with discharge port.
(3) beneficial effect
The beneficial effects of the utility model are: the apparatus for distributing of intelligence lines entire body ceramics provided by the utility model,
In entire body ceramic tile production process, there is the advantages of simple process, high production efficiency compared with the existing technology.
Detailed description of the invention
Fig. 1 is the distributing technique process signal for the intelligent lines entire body ceramics that specific embodiment of the present invention provides
Figure；
Fig. 2 is the structural representation of the apparatus for distributing for the intelligent lines entire body ceramics that specific embodiment of the present invention provides
Figure；
Fig. 3 is the structural schematic diagram for the intelligent distribution device that specific embodiment of the present invention provides；
Fig. 4 is the perspective view for the intelligent distribution device blanking device that utility model specific embodiment provides；
Fig. 5 is the main view for the intelligent distribution device blanking device that utility model specific embodiment provides；
Fig. 6 is the side view for the intelligent distribution device blanking device that utility model specific embodiment provides；
Fig. 7 is the top view for the intelligent distribution device blanking device that utility model specific embodiment provides.
[description of symbols]
1: initial texture generating device；2: intelligent distribution device；3: distribution device；4: fidelity conveying mechanism；5: feeding machine
Structure；6: press；7: front platform；8: rear platform；9: initial texture conveyor belt；10: platform conveyer belt；
11: main powder layer；12: entire body lines；
20: cloth blanking device；21: the first racks；22: feed pipe；23: feed bin；24: lifting device；25: discharge port；26:
Discharge port strobe；27: discharge port gate driving device；28: adjustable height detects electric eye；29: lifting directive wheel；
210: servo motor；211: driving gear；212: driven gear；213: servo motor mounting base.
Specific embodiment
It is with reference to the accompanying drawing, right by specific embodiment in order to understand in order to preferably explain the utility model
The utility model is described in detail.
As shown in Figure 1, present embodiments provide for a kind of distributing methods of entire body ceramics comprising following steps:
According to the entire body Ceramic Art Design figure of selection, it is laid with one layer of main powder layer first.
The filling of line powder is carried out using intelligent distribution device.
In the filling process of line powder, the discharge port of intelligent distribution device extend into the lower surface of main powder layer 11.
After discharge port protrudes into main powder layer, intelligent distribution device drives discharge port to move along the route of design, and discharge port exists
Main powder layer is marked to the groove for penetrating through main powder layer in moving process.
For discharge port during marking groove, intelligent distribution device fills lines into groove by what discharge port synchronized
Powder forms entire body lines 12.
In the present embodiment, it is filled on one side during groove is drawn on one side by the discharge port of intelligent distribution device
Line powder simplifies the filling process of line powder, compared with the existing technology have simple process, high production efficiency it is excellent
Point.
It is different according to the design of entire body ceramics, an intelligent distribution device may be used during line powder,
It may be to use more intelligent distribution devices, when carrying out line powder cloth using more intelligent distribution devices, multiple intelligence
Distribution device successively fills different line powders by entire body Ceramic Art Design figure on main powder layer.Such as, need to fill 3 differences
Lines powder, the cloth of line powder can be carried out using 3 intelligent distribution devices, 3 intelligent distribution devices be used respectively
In different lines cloth and successively carry out cloth.
The specification of the discharge port of multiple intelligence distribution devices is different, and the specification of discharge port includes external dimensions and load.
By such setting, cloth can be carried out to the lines of different in width or different texture.
The acquisition methods of entire body Ceramic Art Design figure are the following steps are included: the lithotome that scanning is selected, obtains needed for ceramic tile
Design element, design element include color, level, lines texture.
The utility model discloses a kind of apparatus for distributing of intelligent lines entire body ceramics as shown in Figures 2 to 7 comprising edge
Initial texture generating device 1 that distribution of ceramic tile process flow direction is set gradually, multiple groups intelligence distribution device 2, distribution device 3,
Fidelity conveying mechanism 4, feed supplement mechanism 5 and press 6.
It further include the front platform 7 and rear platform 8 of split type setting, wherein a part intelligence distribution device setting is rear flat
On platform 8, distribution device 3, fidelity conveying mechanism 4, feed supplement mechanism 5 and remainder intelligence distribution device 2 are arranged in front platform 7
On.
It is provided with initial texture conveyor belt 9 on initial texture generating device 1, is provided in front platform 7 and rear platform 8 flat
Platform conveyer belt 10.
Initial texture generating device 2 after ceramic powder moulding first being placed in initial texture conveyor belt 9, then in multiple groups
Intelligent distribution device is added into the lines material of entire body effect on ceramic powder, and fidelity conveying mechanism 4 again fixes ceramic powder
And it is delivered to outside equipment and is suppressed.
Multiple groups intelligence distribution device is across above forward and backward platform, by X Y driving mechanism carry intelligent cloth blanking device
20, divide N group, can according to scanning stone material pattern by the identification of intelligent program and various combination, according to PC program, X Y-direction
Upper operation executes intelligent blanking.By multiple groups various combination, the ceramics of the stone texture of 36 kinds of different patterns can be performed simultaneously
Wall or floor tile production, the stone texture of different pattern are combined into one group of large-stone pattern.
Distribution device 3 is suitble to manufacturer when changing the line of production, and the production of compatible different entire body products, reduction should be replaced, be debugged
Product documentation bring is shut down, and productivity is improved.
In conclusion pass through the setting of multiple groups intelligence distribution device 2, distribution device 3, in the actual production process, according to
The needs for producing ceramic tile patterns, control the course of work of each distribution device 3, the production of compatible different cylinder products,
Improve production efficiency.
Intelligent distribution device includes cloth blanking device 20, and cloth blanking device includes the first rack 21, feed pipe 22, feed bin
23, lifting device 24, discharge port 25, discharging port strobe 26, discharge port gate driving device 27 and discharge port driving device.
Feed bin 23 includes two sections of cylinders being mutually socketed, and two cylinders are respectively upper shell and lower shell, and upper shell is under
Cylinder is slidably connected.
Upper shell is fixedly connected with the first rack 21, and feed pipe 22 is arranged in the upper end of upper shell and connects with upper shell
It is logical.
Lifting device 24 is fixedly connected with the first rack 21, and the output end of lifting device 24 is fixedly connected with lower shell, and
Drive lower shell lifting.
Discharge port 25 is arranged in the lower end of lower shell and is connected to lower shell rotation, and the port strobe 26 that discharges is arranged in the two
Between.
Discharge port gate driving device 27 is arranged on lower shell, and discharging port strobe 26 is driven to open or close discharge port
Communicating passage between lower shell.
Discharge port driving device 7 is arranged on lower shell, and the rotation for driving discharge port 25.
In the present embodiment, it may be implemented to feed into feed bin 23 by feed pipe 22, it can be with by lifting device 24
Realize that the lifting for driving discharge port 25, and discharging port strobe 26 may be implemented to open or close discharge port 25, to realize control
The feed of discharge port 25 is arranged in XY mobile device by the first rack 21, can drive the movement of distribution device, match simultaneously
The rotation of discharge port 25 is closed, and then realizes control discharge port 25 to designated position cloth, distribution device has structure simple at this time
With advantage easy to use.
First rack 21 includes upper fixed frame and four equally distributed columns that upper fixed frame lower end is arranged in.
Lifting device 24 includes two lifting cylinders, and two lifting cylinders are symmetrically fixed on fixed frame, two cylinders
Piston rod is fixedly connected with lower shell.
Link block is provided on blanking tube, blanking tube is connect by link block with piston rod.It is high that lifting is provided on column
The lower section of link block is arranged in the test side of degree detection electric eye 28, adjustable height detection electric eye 28.Electricity is detected by adjustable height
The setting of eye 28 can guarantee discharge outlet in operating position appropriate.
It is provided with lifting directive wheel 29 on lower shell, the guide rail matched with lifting directive wheel 29 is provided on column.It is logical
Cross the setting of lifting directive wheel 29 and guide rail, it is ensured that the smooth lifting of lower shell.
Discharging port strobe 26 is plate structure, which is slidably disposed between discharge port 25 and lower shell,
And through-hole is provided on plate structure, discharge port gate driving device 27 includes regulating gate cylinder, which sets
It sets on lower shell, the piston rod of regulating gate cylinder is connect with plate structure.Through-hole and discharge port on discharging port strobe
When opposite, discharge port discharges.
Discharge port 25 and lower shell are rotatablely connected, and discharge port driving device includes servo motor 210 and intermeshing master
Moving gear 211 and driven gear 212, servo motor 210 are fixedly connected by servo motor mounting base 213 with lower shell, actively
Gear 211 is fixedly connected with the output shaft of servo motor 210, driven gear 212 be set in the outside of discharge port 25 and with discharging
Mouth 25 is fixedly connected.The size of driving gear 211 is less than the size of driven gear 212.Pass through setting for 25 driving device of discharge port
It sets, can be in cloth process, it can be according to the angle of setting position change discharge port 25.
The upper end of upper shell is provided with 3 feed pipes 22.By the setting of multiple feed pipes, can be needed according to setting into
The addition of row raw material.
Initial texture generating device 1, distribution device 3, fidelity conveying mechanism 4 and feed supplement mechanism 5, which are that common technology is above-mentioned, to be set
The specific structure and working principle set are referred to that application No. is 201710939562.6 patent applications to disclose a kind of lines
The production equipment of the production equipment of entire body ceramics, the application and lines entire body ceramics and the cloth of the application intelligence lines entire body ceramics
The main distinction of material equipment has been mostly several groups of intelligence distribution devices, lines of the intelligent distribution device relative to above-mentioned patent disclosure
Styling apparatus has the advantages that structure is simple, easy to use.
Initial texture generating device 1 is identical as the bottom material styling apparatus in above-mentioned patent, in distribution device 3 and above-mentioned patent
Line plastic device it is identical, only simply introduced herein.
Distribution device 3 includes the second rack, the movable stand being slidably mounted in second rack, is successively pacified on movable stand
Equipped with one group of suction bucket, drain hopper and scraper, be equipped with a template below movable stand, the template include the upper plate that is fixedly connected with
Lower plate, lower plate are a plurality of close-shaped grid, and the upper plate is plate, and is penetratingly equipped with the shape of multiple tracks and the grid
Identical through-hole, suction bucket and scraper are adjacent to the upper surface of the upper plate respectively, and grid separates ceramic powder, and suction bucket is institute
It states the powder that grid separates to evacuate, lines material is put into the template upper surface, when scraper scrapes line billot, lines material by drain hopper
It is dropped down onto rarefied region by the through-hole.
Initial texture generating device 1 includes third rack, and third upper rack is fed along its width direction equipped with multiple groups
Pipe, every group of feed pipe lower section are equipped with a lower hopper, and the lower section of lower hopper described in multiple groups is equipped with a feeding along the rack width direction
The lower section of band, feeding belt discharge end is equipped with a moulding glass box, which forms along the third rack width direction
It is slidably connected, feed pipe described in multiple groups is fixed by a mobile mechanism and drives it to move left and right together, and feed pipe described in every group is left
Always against the corresponding lower hopper when moving right.
Technical principle of the utility model has been described above with reference to specific embodiments, these descriptions are intended merely to explain this reality
With novel principle, it cannot be construed to the limitation to scope of protection of the utility model in any way.Based on explaining herein, ability
The technical staff in domain, which does not need to pay for creative labor, can associate with other specific implementation modes of this utility model, these
Mode is fallen within the protection scope of the utility model.
Claims (5)
1. a kind of apparatus for distributing of intelligence lines entire body ceramics, it is characterised in that: including along distribution of ceramic tile process flow direction according to
Initial texture generating device, multiple groups intelligence distribution device, distribution device, fidelity conveying mechanism, feed supplement mechanism and the pressure of secondary setting
Machine；
It further include the front platform and rear platform of split type setting, wherein a part intelligence distribution device is arranged on rear platform, cloth
Expect that device, fidelity conveying mechanism, feed supplement mechanism and remainder intelligence distribution device are arranged in front platform.
2. the apparatus for distributing of intelligence lines entire body ceramics according to claim 1, which is characterized in that the intelligence cloth dress
It sets including the first rack, feed pipe, feed bin, lifting device, discharge port, discharging port strobe, discharge port gate driving device and goes out
Material mouth driving device；
The feed bin includes two sections of cylinders being mutually socketed, and two cylinders are respectively upper shell and lower shell, and upper shell and lower cylinder
Body is slidably connected；
The upper shell is fixedly connected with the first rack, and feed pipe is arranged in the upper end of upper shell and is connected to upper shell；
The lifting device is fixedly connected with rack, and the output end of lifting device is fixedly connected with lower shell, and drives lower shell
Lifting；
The discharge port is arranged in the lower end of lower shell and is connected to lower shell, and discharge port gate locating is therebetween；
The discharge port gate driving device is arranged on lower shell, and discharging port strobe is driven to open or close discharge port under
Communicating passage between cylinder；
The discharge port driving device is arranged on lower shell, and the rotation for driving discharge port.
3. the apparatus for distributing of intelligence lines entire body ceramics according to claim 2, which is characterized in that the first rack packet
It includes fixed frame and four equally distributed columns of upper fixed frame lower end is set；
Lifting device includes two lifting cylinders, and two lifting cylinders are symmetrically fixed on fixed frame, the piston rod of two cylinders
It is fixedly connected with lower shell；
Link block is provided on blanking tube, blanking tube is connect by link block with piston rod；
Adjustable height detection electric eye is provided on column, the test side of the adjustable height detection electric eye is arranged under link block
Side.
4. the apparatus for distributing of intelligence lines entire body ceramics according to claim 2, which is characterized in that the discharging port strobe
For plate structure, which is slidably disposed between discharge port and lower shell, and through-hole is provided on plate structure；
The discharge port gate driving device includes regulating gate cylinder, which is arranged on lower shell, control
The piston rod of gate cylinder is connect with plate structure.
5. the apparatus for distributing of intelligence lines entire body ceramics according to claim 2, which is characterized in that the discharge port is under
Barrel body rotation connection；
The discharge port driving device includes servo motor and intermeshing driving gear and driven gear, the servo electricity
Machine is fixedly connected by servo motor mounting base with lower shell；
The driving gear is fixedly connected with the output shaft of servo motor, the driven gear be set in the outside of discharge port and with
Discharge port is fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821332273.6U CN209364963U (en) | 2018-08-17 | 2018-08-17 | A kind of apparatus for distributing of intelligence lines entire body ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821332273.6U CN209364963U (en) | 2018-08-17 | 2018-08-17 | A kind of apparatus for distributing of intelligence lines entire body ceramics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209364963U true CN209364963U (en) | 2019-09-10 |
Family
ID=67823169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821332273.6U Active CN209364963U (en) | 2018-08-17 | 2018-08-17 | A kind of apparatus for distributing of intelligence lines entire body ceramics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209364963U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055605A (en) * | 2020-08-04 | 2022-02-18 | 张睿 | Intelligent ceramic material distribution system |
-
2018
- 2018-08-17 CN CN201821332273.6U patent/CN209364963U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055605A (en) * | 2020-08-04 | 2022-02-18 | 张睿 | Intelligent ceramic material distribution system |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231219 Address after: 528000, Building 10, No. 4 Huiying Road, Baini Town, Sanshui District, Foshan City, Guangdong Province Patentee after: Foshan Baoyan Technology Co.,Ltd. Address before: 528131 No. 7 Huijin Industrial City, Baini Town, Sanshui District, Foshan City, Guangdong Province (self number 01) Patentee before: FOSHAN BAOYAN MACHINE MANUFACTURING Co.,Ltd. |
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| TR01 | Transfer of patent right |