CN103243736B - Construction method for molding narrow-edge deep-groove device foundation concrete bolt groove - Google Patents
Construction method for molding narrow-edge deep-groove device foundation concrete bolt groove Download PDFInfo
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- CN103243736B CN103243736B CN201310176299.1A CN201310176299A CN103243736B CN 103243736 B CN103243736 B CN 103243736B CN 201310176299 A CN201310176299 A CN 201310176299A CN 103243736 B CN103243736 B CN 103243736B
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- bolt box
- bolt
- plate
- polyphenyl foam
- foam plate
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Abstract
The invention relates to a molding method for construction member grooves in a building structure. A construction method for molding a narrow-edge deep-groove device foundation concrete bolt groove is characterized by including the following steps: (1) manufacturing of a bolt box; (2) installing and fixing of the bolt box; (3) on-site precise location of a reinforcement cage; and (4) lifting of the bolt box. The step (4) includes that a bolt box lifting device is prepared and provided with an n-shaped frame and two chain blocks, and the two chain blocks are arranged on the n-shaped frame. After pouring of foundation concrete is finished and the strength of the foundation concrete reaches 2.4MPa, bolt box lifting is conducted, the n-shaped frame is erected on a device foundation, the two chain blocks hook two circular pull rings of the bolt box respectively in a corresponding mode, the circular pull rings on the bolt box are lifted by using the chain blocks in a balanced mode, the whole bolt box is lifted upwards slowly in a balanced mode, concrete at an upper opening of a hole groove needs to be prevented from being collided during lifting, and the bolt box is lifted out of the hole groove. The method is convenient to operate and low in cost, and an adopted device is simple in structure and capable of being used repeatedly.
Description
Technical field
The present invention relates to the one-tenth modeling method of member fluting in a kind of building structure, is a kind of special construction method for narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo.
Background technology
In the equipment installation project work progress of large scale industry project, for meeting the special mounting requirement of some equipment, equipment Foundations are often in structure and formal more complicated, the Embedment Construction quality of apparatus foundation bolt directly affects whole precision of equipment installation, finally whether meets instructions for use thereby affect equipment.The existing construction method of equipment Foundations for narrow limit deep trouth mainly contains two kinds: the one, and adopt and utilize benzene plate as becoming mould to support, benzene plate is embedded in concrete according to dimensional requirement, then by sprinkling gasoline on benzene plate, remove residue, forming device basis after lighting benzene plate.This method is due to the particular/special requirement of the narrow groove depth in limit, and in the time removing residue, difficulty is larger, simultaneously because the burning of benzene plate can directly affect the cement strength of concrete surface, thereby affects engineering construction quality.The 2nd, adopt steel template as becoming mould to support, be embedded in concrete by steel plate, after Cheng Mo, no longer take out, reach into and imitate fruit, but construction cost is higher relatively.
Therefore need to design a kind of simple in structure, cost is low, do not affect workmanship and be convenient to the modeling method that becomes of workman's operation, the present invention has designed the construction method of composite board+polyphenyl plate of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo+can lifting appliance accordingly.
Summary of the invention
The construction method that the object of the present invention is to provide a kind of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo, the method is easy to operate, cost is low, the equipment adopting simple in structure, can reuse.
For achieving the above object, the present invention adopts following technical scheme: the construction method of a kind of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo, is characterized in that it comprises the steps:
1) bolt box is made:
Bolt box comprise left polyphenyl foam plate 1, right polyphenyl foam plate 8, composite board 2, can lifting appliance; The lateral surface of left polyphenyl foam plate 1, right polyphenyl foam plate 8 all covers the composite board 2 that 5mm is thick, obtains being enclosed with multiple-plate left polyphenyl foam plate and is enclosed with multiple-plate right polyphenyl foam plate;
Can be made up of bottom installation steel plate 3, drawing reinforcing bar 4 and circular draw ring 9 by lifting appliance, the lower end of 2 drawing reinforcing bars 4 is welded on bottom and installs on the middle part line of steel plate 3, and the upper end of 2 drawing reinforcing bars 4 is all welded with circular draw ring 9;
By be enclosed with multiple-plate left polyphenyl foam plate be placed on can lifting appliance bottom the left part of steel plate 3 is installed, be enclosed with multiple-plate right polyphenyl foam plate be placed on can lifting appliance bottom the right part of steel plate 3 is installed, obtain bolt box;
2) bolt box is installed fixing:
Adopt the reinforcing bar processing and fabricating reinforcing cage 5 of Φ 16 mm; The bolt box processing is placed in reinforcing cage 5;
The processing length and width size of reinforcing cage 5, than all large 20mm of prepared screw-bolt hole hole length and width, expands misalignment of axe (allowable variation+reinforcing cage size strengthens 10mm);
Be less than the equipment Foundations of 1500mm × 1500mm for cross section, reinforcing cage 5 is welded as entirety at the scene; Be more than or equal to the equipment Foundations of 1500mm × 1500mm for cross section, same axis reinforcing cage 5 is welded as a whole, and reinforcing cage 5 is located unwrapping wire can pass through two axial line control;
3) the on-the-spot accurately location of reinforcing cage:
Two central axis of method location unwrapping wire take to control to(for) overall reinforcing cage 5, all the other reinforcing cages 5 adopt both direction to observe and position unwrapping wire; Reinforcing cage 5 fixedly take in advance in the time of equipment Foundations bearing platform construction pre-buried Φ 25mm steel bar end on cushion cap; Before equipment Foundations template is installed, reinforcing cage 5 and embedded bar head and reinforcement foundation are welded securely as entirety with Φ 22mm~Φ 25mm reinforcing bar or L50mm × 5mm angle steel 6;
4) bolt box promotes:
Prepare bolt box lifting appliance, bolt box lifting appliance is arranged on a cabinet frame 7 by 11,2 Chain blocks of 7 and 2 Chain blocks of door cabinet frame;
Base concrete is built complete intensity and is reached after 2.4Mpa, carry out bolt box lifting work, door cabinet frame 7 is stood in equipment Foundations, by 2 Chain blocks 11 corresponding 2 circular draw rings 9 that catch on bolt box respectively, adopt the circular draw ring 9 on the balanced elevator bolt box of Chain block, the equilibrium of bolt box entirety is slowly upwards promoted, need avoid colliding hole slot concrete suitable for reading when lifting, bolt box is lifted out hole slot.
Described left polyphenyl foam plate 1, the unit weight of right polyphenyl foam plate 8 are not less than 18kg/m
3.
The thickness that steel plate 3 is installed in described bottom is 5-8 mm, and drawing reinforcing bar 4 adopts Φ 8 mm, and the spacing of drawing reinforcing bar is 500mm.
The invention has the beneficial effects as follows: the method is easy to operate, cost is low, the equipment adopting simple in structure, can reuse.
Brief description of the drawings
Fig. 1 is that bolt box is made schematic diagram.
Fig. 2 is bolt box fastening devices schematic diagram.
Fig. 3 is bolt box location schematic diagram.
Fig. 4 is reinforcing cage location schematic diagram.
Fig. 5 is bolt box lifting appliance schematic diagram.
In figure, steel plate, 4-drawing reinforcing bar, 5-reinforcing cage, 6-reinforcing bar or angle steel, 7-door cabinet frame are installed in the left polyphenyl foam plate of 1-, 2-composite board, 3-bottom, the right polyphenyl foam plate of 8-, the circular draw ring of 9-, 10-bolt box, 11-Chain block.
Detailed description of the invention
So that the present invention is further described by reference to the accompanying drawings below.
A construction method of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo, it comprises the steps (mainly comprising that bolt box is made, bolt box is installed and fixed, reinforcing cage is accurately located and bolt box promotes 4 procedures):
1) bolt box is made:
Bolt box comprise left polyphenyl foam plate 1, right polyphenyl foam plate 8, composite board 2, can lifting appliance; It is that polyphenyl foam plate is wrapped up by composite board that the lateral surface of left polyphenyl foam plate 1, right polyphenyl foam plate 8 all covers the composite board 2(that 5mm is thick, left polyphenyl foam plate, right polyphenyl foam plate are to be formed in two from centre by a polyphenyl foam plate), and with adhesive tape by gap sealing, prevent that mortar from entering, obtain being enclosed with multiple-plate left polyphenyl foam plate and be enclosed with multiple-plate right polyphenyl foam plate; Left polyphenyl foam plate 1, right polyphenyl foam plate 8(are polyphenyl foam plate) unit weight be not less than 18kg/m
3; The thickness sum of left polyphenyl foam plate 1 and right polyphenyl foam plate 8 is determined by groove width;
Can form (for the lifting of bolt box after concreting) by bottom installation steel plate 3, drawing reinforcing bar 4 and circular draw ring 9 by lifting appliance, the lower end of 2 drawing reinforcing bars 4 is welded on bottom and installs on the middle part line of steel plate 3, and the upper end of 2 drawing reinforcing bars 4 is all welded with circular draw ring 9; The thickness that steel plate 3 is installed in bottom is 5-8 mm, and drawing reinforcing bar 4 adopts Φ 8 mm, and install on steel plate 3 according to the about 500mm welding of bolt slot length spacing drawing reinforcing bar bottom;
By be enclosed with multiple-plate left polyphenyl foam plate be placed on can lifting appliance bottom the left part of steel plate 3 is installed, be enclosed with multiple-plate right polyphenyl foam plate be placed on can lifting appliance bottom the right part of steel plate 3 is installed, obtain bolt box;
2) bolt box is installed fixing:
Adopt the reinforcing bar processing and fabricating reinforcing cage 5 of Φ 16 mm; Reinforcing cage 5 is processed and is laid at the construction field (site) steel platform, unwrapping wire screwing steel bars cage 5 on steel platform, and the reinforcing cage 5 processing is numbered;
The bolt box processing be placed in reinforcing cage 5 (with Φ 22mm~Φ 25mm reinforcing bar or L50mm × 5mm angle steel by reinforcing cage and embedded bar head and reinforcement foundation weld securely for entirety be that bolt box employing reinforcing cage 5 modes are fixed in equipment Foundations);
Because the required precision of reserving hole allowable variation is high, for ensureing precision, the way of taking reinforcing cage 5 to amplify, the processing length and width size of reinforcing cage 5 (or claims reserving hole than prepared screw-bolt hole hole, base concrete bolt slot) all large 20mm of length and width, expand misalignment of axe (allowable variation+reinforcing cage size strengthens 10mm);
Because prepared screw-bolt hole hole is too much, locate the unwrapping wire time for saving reinforcing cage 5, the reinforcing cage 5 processing is determined to different locate modes according to equipment Foundations size; Be less than the equipment Foundations of 1500mm × 1500mm for cross section, reinforcing cage 5 is welded as entirety at the scene, locates like this unwrapping wire and can control according to two central axis of whole bolt hole, saves the unwrapping wire time; Be more than or equal to the equipment Foundations of 1500mm × 1500mm for cross section, same axis reinforcing cage 5 is welded as a whole, and reinforcing cage 5 is located unwrapping wire can pass through two axial line control;
3) the on-the-spot accurately location of reinforcing cage:
Two central axis of method location unwrapping wire take to control to(for) overall reinforcing cage 5, all the other reinforcing cages 5 adopt both direction to observe and position unwrapping wire; Reinforcing cage 5 fixedly take in advance in the time of equipment Foundations bearing platform construction pre-buried Φ 25mm steel bar end on cushion cap; Before equipment Foundations template is installed, reinforcing cage 5 and embedded bar head and reinforcement foundation are welded securely as entirety with Φ 22mm~Φ 25mm reinforcing bar or L50mm × 5mm angle steel 6, check reserved screw center to center distance, hole depth, verticality, qualified when being within the scope of allowable variation;
4) bolt box promotes:
Prepare bolt box lifting appliance, bolt box lifting appliance is arranged on a cabinet frame 7 by 11,2 Chain blocks of 7 and 2 Chain blocks of door cabinet frame (jack);
Base concrete is built complete intensity and is reached after 2.4Mpa, can carry out bolt box lifting work, door cabinet frame 7 is stood in equipment Foundations, by 2 Chain blocks (jack) 11 corresponding 2 circular draw rings 9 that catch on bolt box respectively, adopt the circular draw ring 9 on the balanced elevator bolt box of Chain block (jack), the equilibrium of bolt box entirety is slowly upwards promoted, when lifting, need avoid colliding hole slot concrete suitable for reading, after bolt box is lifted out hole slot, clear up in time and brushing release agent, use in order to secondary.
Claims (4)
1. a construction method of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo, is characterized in that it comprises the steps:
1) bolt box is made:
Bolt box comprise left polyphenyl foam plate (1), right polyphenyl foam plate (8), composite board (2), can lifting appliance; The lateral surface of left polyphenyl foam plate (1), right polyphenyl foam plate (8) all covers the composite board that 5mm is thick (2), obtains being enclosed with multiple-plate left polyphenyl foam plate and is enclosed with multiple-plate right polyphenyl foam plate;
Can lifting appliance by bottom, steel plate (3), drawing reinforcing bar (4) and circular draw ring (9) being installed forms, the lower end of 2 drawing reinforcing bars (4) is welded on bottom and installs on the middle part line of steel plate (3), and the upper end of 2 drawing reinforcing bars (4) is all welded with circular draw ring (9);
By be enclosed with multiple-plate left polyphenyl foam plate be placed on can lifting appliance bottom the left part of steel plate (3) is installed, be enclosed with multiple-plate right polyphenyl foam plate be placed on can lifting appliance bottom the right part of steel plate (3) is installed, obtain bolt box;
2) bolt box is installed fixing:
Adopt reinforcing bar processing and fabricating reinforcing cage (5); The bolt box processing is placed in reinforcing cage (5);
Be less than the equipment Foundations of 1500mm × 1500mm for cross section, reinforcing cage (5) is welded as entirety at the scene; Be more than or equal to the equipment Foundations of 1500mm × 1500mm for cross section, same axis reinforcing cage (5) is welded as a whole;
3) the on-the-spot accurately location of reinforcing cage:
Two central axis of method location unwrapping wire take to control to(for) overall reinforcing cage (5), all the other reinforcing cages (5) adopt both direction to observe and position unwrapping wire; The pre-buried steel bar end on cushion cap of fixedly taking in advance in the time of equipment Foundations bearing platform construction of reinforcing cage (5) is fixed; Before equipment Foundations template is installed, reinforcing cage (5) and embedded bar head and reinforcement foundation are welded securely as entirety with Φ 22mm~Φ 25mm reinforcing bar or L50mm × 5mm angle steel (6);
4) bolt box promotes:
Prepare bolt box lifting appliance, bolt box lifting appliance is by door cabinet frame (7) and 2 Chain blocks (11), and 2 Chain blocks are arranged on a cabinet frame (7);
Base concrete is built complete intensity and is reached after 2.4Mpa, carry out bolt box lifting work, door cabinet frame (7) is stood in equipment Foundations, by 2 Chain blocks (11) corresponding 2 circular draw rings (9) that catch on bolt box respectively, adopt the circular draw ring (9) on the balanced elevator bolt box of Chain block, the equilibrium of bolt box entirety is slowly upwards promoted, need avoid colliding hole slot concrete suitable for reading when lifting, bolt box is lifted out hole slot.
2. the construction method of a kind of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo according to claim 1, is characterized in that: described left polyphenyl foam plate (1), the unit weight of right polyphenyl foam plate (8) are not less than 18kg/m
3.
3. the construction method of a kind of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo according to claim 1, it is characterized in that: the thickness that steel plate (3) is installed in described bottom is 5-8mm, drawing reinforcing bar (4) adopts the reinforcing bar of Φ 8mm, and the spacing of drawing reinforcing bar is 500mm.
4. the construction method of a kind of narrow limit deep trouth equipment Foundations concrete screw-bolt groove Cheng Mo according to claim 1, is characterized in that: the processing length and width size of reinforcing cage (5) is than all large 20mm of prepared screw-bolt hole hole length and width.
Priority Applications (1)
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CN201310176299.1A CN103243736B (en) | 2013-05-14 | 2013-05-14 | Construction method for molding narrow-edge deep-groove device foundation concrete bolt groove |
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CN201310176299.1A CN103243736B (en) | 2013-05-14 | 2013-05-14 | Construction method for molding narrow-edge deep-groove device foundation concrete bolt groove |
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CN103243736B true CN103243736B (en) | 2014-12-03 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002250042A (en) * | 2001-02-26 | 2002-09-06 | Eco World:Kk | Form structure |
CN2891177Y (en) * | 2006-03-13 | 2007-04-18 | 广州市现代交通设施工程有限公司 | Road plate |
CN201376314Y (en) * | 2009-04-15 | 2010-01-06 | 云南路桥股份有限公司 | Prefabricated part forming die |
CN102080383A (en) * | 2010-12-31 | 2011-06-01 | 中国二十二冶集团有限公司 | Suspension type embedded part and hole reserved template fixing method |
CN102095052A (en) * | 2010-11-25 | 2011-06-15 | 华锐风电科技(集团)股份有限公司 | Installing method of foundation bolt anchoring system and method for installing industrial equipment |
CN102134879B (en) * | 2011-01-12 | 2012-04-25 | 陕西建工集团第六建筑工程有限公司 | Embedding accuracy control construction method for embedded part of overlong equipment foundation platform |
-
2013
- 2013-05-14 CN CN201310176299.1A patent/CN103243736B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002250042A (en) * | 2001-02-26 | 2002-09-06 | Eco World:Kk | Form structure |
CN2891177Y (en) * | 2006-03-13 | 2007-04-18 | 广州市现代交通设施工程有限公司 | Road plate |
CN201376314Y (en) * | 2009-04-15 | 2010-01-06 | 云南路桥股份有限公司 | Prefabricated part forming die |
CN102095052A (en) * | 2010-11-25 | 2011-06-15 | 华锐风电科技(集团)股份有限公司 | Installing method of foundation bolt anchoring system and method for installing industrial equipment |
CN102080383A (en) * | 2010-12-31 | 2011-06-01 | 中国二十二冶集团有限公司 | Suspension type embedded part and hole reserved template fixing method |
CN102134879B (en) * | 2011-01-12 | 2012-04-25 | 陕西建工集团第六建筑工程有限公司 | Embedding accuracy control construction method for embedded part of overlong equipment foundation platform |
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