CN103212985A - Clamping spring loading device of ball valve automatic assembling machine - Google Patents
Clamping spring loading device of ball valve automatic assembling machine Download PDFInfo
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- CN103212985A CN103212985A CN2013101819078A CN201310181907A CN103212985A CN 103212985 A CN103212985 A CN 103212985A CN 2013101819078 A CN2013101819078 A CN 2013101819078A CN 201310181907 A CN201310181907 A CN 201310181907A CN 103212985 A CN103212985 A CN 103212985A
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Abstract
The invention provides a clamping spring loading device of a ball valve automatic assembling machine, belongs to the technical field of machinery, and aims to solve the problems that an existing ball valve is assembled manually, the assembling efficiency is low, and the labor cost is high and the like. According to the clamping spring loading device of the ball valve automatic assembling machine, the ball valve automatic assembling machine comprises an operating table which his fixedly connected with a mold seat, wherein the mold seat moves together with the operating table; and the clamping spring loading device is arranged at the side edge of the operating table, and comprises a rack, a vibration material disc and a driving mechanism, wherein the top of the rack is fixedly connected with a horizontal guide rail which is movably connected with a manipulator, a material outlet of the vibration material disc is provided with a slide block, the slide block is provided with a material receiving groove, the driving mechanism can drive the slide block to perform reciprocating motion between the material outlet of the vibration material disc and the manipulator, and the manipulator can convey a clamping spring in the material receiving groove into a valve body at the mold seat. The clamping spring loading device has the advantages of high automation degree, capability of improving the assembling efficiency of the ball valve and the like.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of ball valve automatic assembling, particularly a kind of jump ring charging apparatus of ball valve automatic assembling.
Background technology
Develop rapidly along with socioeconomic, labor-intensive valve Enterprises'Competitiveness more and more a little less than, the difficult problem of coastal region in east China ubiquity recruitment at present, this just forces enterprise to develop toward the production automation, semi-automatic direction, to enhance productivity, reduce labor cost.
Present valve enterprise when the production and assembly ball valve, all is a hand assembled basically, is example with the single piece type ball valve, and it comprises valve body, O shape circle, valve rod, valve ball, jump ring or has externally threaded nut etc.During assembling, O shape circle is put in the valve body, by hand valve rod is put in the valve rod hole from the inside of valve body by manual, rotate the position of adjusting valve rod, adjust the valve ball top valve rod groove towards, the connecting portion that makes valve rod groove and stem bottom is over against setting, craft is packed valve ball in the valve body, the manual again O shape circle of packing into, according to the difference of product, select jump ring or have externally threaded nut, in the valve body of packing into, valve ball, O shape circle etc. is positioned, finish the assembling of a ball valve.
The mode of existing hand assembled ball valve, even the experienced operator, when beginning to assemble, speed is very fast, but As time goes on, assembling speed can descend, and bulk velocity is slower, and efficiency of assembling is low.And in a big valve enterprise, the output of ball valve is generally all bigger in 1 year, just need recruit a large amount of assemblers and assemble ball valve, a large amount of labours just needs a large amount of labor costs, economic benefit is not high, and all there is the difficult problem of recruitment in enterprise at present, sometimes recruits less than abundant workman and assembles production, causes product processing to be delayed.
Summary of the invention
The objective of the invention is at the above-mentioned problems in the prior art, a kind of jump ring charging apparatus of ball valve automatic assembling is provided, jump ring is embedded in the draw-in groove of valve body automatically, accurately, automaticity height, the packaging efficiency of raising ball valve.
Purpose of the present invention can realize by following technical proposal: a kind of jump ring charging apparatus of ball valve automatic assembling, the ball valve automatic assembling comprises workbench, be fixed with die holder on the described workbench, described die holder moves with workbench, this jump ring charging apparatus is arranged at the side of workbench, it is characterized in that, this jump ring charging apparatus comprises support, vibrating tray and driving mechanism, the top of described support is fixed with horizontal guide rail, be connected with manipulator on the described horizontal guide rail, the discharging opening place of described vibrating tray is provided with slide block, has the groove of connecting material on the described slide block, above-mentioned driving mechanism can drive slide block and do reciprocal translational motion between the discharging opening place of vibrating tray and manipulator, and the jump ring that above-mentioned manipulator can will connect material in the groove is delivered in the valve body at die holder place.
Jump ring is poured in the vibrating tray, behind vibration, sieve material, jump ring skids off vibrating tray by the direction of setting, first jump ring moves in the groove that connects material on the slide block, the bayonet socket of jump ring up, the less other end of diameter down, the drive mechanism slide block make jump ring move to manipulator under, manipulator gripping jump ring is in the valve body of jump ring being packed into after the horizontal guide rail translation.This jump ring charging apparatus is the part of ball valve automatic assembling, by the vibrating tray and the groove that connects material make jump ring by set towards putting, by driving mechanism, manipulator jump ring is carried, is installed in the valve body automaticity height, the packaging efficiency height of ball valve again.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described jump ring charging apparatus also comprises clamping cylinder, spring and drift, above-mentioned drift is positioned at the place, end of clamping cylinder piston rod, above-mentioned spring one end is resisted against on the drift, and the other end is resisted against the place, end of clamping cylinder piston rod.The clamping cylinder piston rod stretches out, and by drift the jump ring that is not in place is snapped fit onto in the draw-in groove of valve body, and spring plays cushioning effect, prevents the drift valve ball of wounding in the process that descends fast.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, the decline exhaust ports of described clamping cylinder is provided with rapid escape valve.In order to guarantee that jump ring necessarily is in place, clamping cylinder needs enough pressure, and the installing air bleeding valve makes the speed of piston rod when stretching out than piece, and the impulsive force when drift impacts jump ring is strong, guarantees that jump ring is disposable to be pressed in the valve body draw-in groove.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described jump ring charging apparatus also comprises taking over a business cylinder, describedly takes over a business the below that cylinder is positioned at workbench, and with clamping cylinder over against setting.Clamping cylinder is taken over a business cylinder and is stretched out when compressing jump ring, withstand on the lower surface of workbench, prevent workbench since produce when compressing jump ring rock the firm degree height of workbench, good stability.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described vibrating tray and connect material and have straight line feeder between the groove, an end of described straight line feeder links to each other with the discharging opening of vibrating tray, the other end with connect material groove over against setting.The jump ring that straight line feeder makes vibration in the vibrating tray, screen carries out straight line and transmits, and makes more neat that jump ring arranges, and plays certain cushioning effect simultaneously, and guarantee all has a jump ring to move in the groove that connects material at every turn.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described slide block comprise be block body and in the form of sheets against sheet, the above-mentioned groove that connects material is positioned at the end of body, above-mentioned on the longitudinal center line and the same straight line of being centered close to of groove that connects material of sheet, and consistent against the longitudinal center line of sheet with the moving direction of slide block.Connect material groove and straight line feeder discharging opening over against setting, jump ring is automatically moved in the groove that connects material of slide block, after slide block moves, move to and be resisted against the discharging opening place of straight line feeder against sheet, jump ring can not dropped, and after slide block resetted, the groove that connects material was positioned at the dead ahead of straight line feeder discharging opening, next jump ring moves in the groove that connects material of slide block, realizes the conveying of a plurality of jump rings.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described driving mechanism is the slide unit cylinder, and above-mentioned slide block is fixed on the slide unit of slide unit cylinder.Moving of the moving belt movable slider of slide unit, simple in structure.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described driving mechanism comprises horizontal air cylinder one and slide rail, and described slide block is installed on the slide rail, and the piston rod of above-mentioned horizontal air cylinder one links to each other with the body of slide block.Horizontal air cylinder drives slide block and does reciprocal translational motion along slide rail, and is simple in structure.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, an end of described horizontal guide rail is fixed with horizontal air cylinder two, and the piston rod of described horizontal air cylinder two links to each other with manipulator.Horizontal air cylinder two can make manipulator do reciprocal rectilinear translation along horizontal guide rail, and is simple in structure.
In the jump ring charging apparatus of above-mentioned a kind of ball valve automatic assembling, described manipulator comprises lift cylinder, the cylinder of loosing core, guide cylinder and mandrel, described guide cylinder is connected mutually with the piston rod of lift cylinder, the above-mentioned cylinder of loosing core is fixed on the top of guide cylinder, described mandrel is positioned at guide cylinder, and an end of mandrel is connected mutually with the piston rod of the cylinder of loosing core, and the other end is an elastic card claw.The piston rod of cylinder of loosing core stretches out, mandrel is located in the circular hole of jump ring, the elastic card claw elastic dilatation, make jump ring be fixed on the outside of mandrel, the loose core piston rod withdrawal of cylinder, jump ring comes off, guide cylinder play dual parts fixedly to loose core cylinder and mandrel played guiding, and the lifting of manipulator can realize by lifting motor.
Compared with prior art, jump ring charging apparatus provided by the invention is a wherein procedure of ball valve automatic assembling, has the following advantages:
1, this jump ring charging apparatus by three elemental motions of manipulator translation, lifting and extracting, is finished the fast and accurate installation of jump ring, automaticity height, packaging efficiency height again by the vibratory sieve material of vibrating tray.
2, the bottom of this jump ring charging apparatus manipulator mandrel is an elastic card claw, and elastic card claw stretches out outside the guide cylinder, elastic dilatation, and elastic shrinkage in the withdrawal guide cylinder realizes the extracting of jump ring and unclamps according to this characteristic, designs ingenious.
3, the groove that connects material of this jump ring charging apparatus is positioned at the sidepiece of slide block, and the groove that connects material flushes substantially with the discharging opening of straight line feeder, jump ring is automatically moved in the groove that connects material, after slide unit moves, it is against the dead ahead of sheet retaining at the straight line feeder discharging opening, jump ring can only be moved in the groove that connects material, design ingenious.
4 jump ring charging apparatus are provided with rapid escape valve in the decline exhaust ports of clamping cylinder, guarantee to have enough impulse forces when drift is pressed into jump ring, guarantee that jump ring is in place, and spring plays cushioning effect, prevents that valve ball from being washed out.
5 written or printed documents jump ring charging apparatus are provided with cylinder at the downside of workbench under the clamping cylinder, when clamping cylinder impacts jump ring, take over a business cylinder top on the lower surface of workbench, the good stability of workbench, and firm degree height, fault rate is low.
Description of drawings
Fig. 1 is the overall structure vertical view of this ball valve automatic assembling.
Fig. 2 is the structural representation of this jump ring charging apparatus embodiment one.
Fig. 3 is the part-structure schematic diagram of this jump ring charging apparatus embodiment one.
Fig. 4 is the vertical view of slide unit, horizontal air cylinder one and the guide rail of this jump ring charging apparatus embodiment two
Fig. 5 is the upward view of this jump ring charging apparatus elastic card claw
Among the figure, 1, workbench; 2, die holder; 3, support; 4, vibrating tray; 5, horizontal guide rail; 6, manipulator; 6a, lift cylinder; 6b, the cylinder of loosing core; 6c, guide cylinder; 6d, mandrel; 6d1, elastic card claw; 7, slide block; 7a, groove connects material; 7b, body; 7c, against sheet; 8, clamping cylinder; 9, spring; 10, drift; 11, take over a business cylinder; 12, straight line feeder; 13, slide unit cylinder; 14, slide unit; 15, horizontal air cylinder one; 16, slide rail; 17, horizontal air cylinder two.
The specific embodiment
Below be specific embodiments of the invention and in conjunction with the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
Embodiment one
As shown in Figure 1, this jump ring charging apparatus is the part of ball valve automatic assembling, kludge comprises in the form of annular discs and can be around the workbench 1 of its axle center rotation, workbench 1 equidistantly is provided with ten die holders 2 along its circumferencial direction, die holder 2 is by being bolted on the workbench 1, the holddown groove that has fixed valve body on the die holder 2, this jump ring charging apparatus is positioned at the side of workbench 1.
As Fig. 2, shown in Figure 3, this jump ring charging apparatus comprises support 3, vibrating tray 4, driving mechanism, manipulator 6, slide block 7, clamping cylinder 8, spring 9, drift 10 and takes over a business cylinder 11.
The sidepiece of workbench 1 also is provided with fixed mount, and the driving mechanism in the present embodiment is a slide unit cylinder 13, and slide unit cylinder 13 is fixed on the fixed mount, and slide block 7 is fixed on the slide unit 14 of slide unit cylinder 13.Slide block 7 comprise be block body 7b and in the form of sheets against sheet 7c, the place, end of body 7b has the groove 7a that connects material that is complementary with the snap ring shape, the side of body 7b is fixed with against sheet 7c, on the longitudinal center line and the same straight line of being centered close to of groove 7a that connects material of sheet 7c, and consistent against the longitudinal center line of sheet 7c with the moving direction of slide unit 14.Have straight line feeder 12 between slide block 7 and the vibrating tray 4, an end of straight line feeder 12 links to each other with the discharging opening of vibrating tray 4, and the other end and slide block 7 connect material groove 7a over against setting.
The sidepiece of workbench 1 also is provided with installing rack, the top of installing rack is fixed with clamping cylinder 8, the place, piston rod end of clamping cylinder 8 has drift 10, be provided with spring 9 between drift 10 and the piston rod, 9 cushioning effects of spring, drift 10 be positioned at workbench 1 die holder 2 directly over, the decline exhaust ports of clamping cylinder 8 is provided with rapid escape valve, the piston rod of clamping cylinder 8 is stretched out when descending have bigger speed, guarantee in the disposable draw-in groove that jump ring is pressed into valve body.Clamping cylinder 8 over against workbench 1 under have the cylinder of taking over a business 11.The piston rod of taking over a business cylinder 11 can be resisted against on the lower surface of workbench 1 when stretching out.
During work, jump ring is through vibration, the screening of vibrating tray 4, the bigger bayonet socket of jump ring diameter up, along straight line feeder 12 in order, moving one by one, first jump ring moves to the groove 7a that connects material of slide block 7 from the discharging opening of straight line feeder 12, detector is sensed the existence of jump ring, slide unit cylinder 13 piston rods stretch out, promote jump ring to manipulator 6, owing to be resisted against straight line feeder 12 discharging opening places against sheet 7c all the time in the process that slide block 7 slides, jump ring can not drop; Manipulator 6 by its underpart mandrel elastic card claw 6d 1 elastic dilatation gripping jump ring and move to workbench 1 mould directly over, slide unit cylinder 13 piston rods bounce back simultaneously, make slide block 7 return back to initial position, second jump ring moves in the groove 7a that connects material of slide block 7; The mandrel of manipulator 6 bottoms is retracted in the pilot hole, finishes and looses core, be placed on jump ring in the valve body after, manipulator 6 returns back to initial position; Slide unit cylinder 13 piston rods stretch out, and promote jump ring to manipulator 6.Because the rotation of workbench 1, the valve body of jump ring of packing into rotate to clamping cylinder 8 under, clamping cylinder 8 piston rods stretch out, and drive drift 10 and descend, rapid escape valve speeds the decrease speed of drift 10, drift 10 impacts on jump ring, makes in the disposable draw-in groove that snaps in valve body of jump ring, when drift 10 impacts jump rings, taking over a business cylinder 11 withstands on the lower surface of workbench 1, workbench 1 can not rocked, the withdrawal of clamping cylinder 8 piston rods, workbench 1 rotates to next station.Go round and begin again, reciprocation cycle is finished the jump ring of a plurality of ball valves and is packed into.
Embodiment two
As shown in Figure 4, structure and the principle of present embodiment and embodiment one are basic identical, different places is in the present embodiment, driving mechanism comprises horizontal air cylinder 1 and slide rail 16, horizontal air cylinder 1 and slide rail 16 all are fixed on the fixed mount, the piston rod of horizontal air cylinder 1 is connected mutually with the body 7b of slide block 7, slide block 7 is installed in the slide rail 16, the direction of slide rail 16 is consistent with the flexible direction of horizontal air cylinder one 15 piston rods, and the flexible drive slide unit 14 of horizontal air cylinder one 15 piston rods moves along slide rail 16.
Specific embodiment described herein only is that the present invention's spirit is illustrated.The technical staff of the technical field of the invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has used workbench 1, die holder 2, support 3, vibrating tray 4, horizontal guide rail 5, manipulator 6, lift cylinder 6a, the cylinder 6b of loosing core, guide cylinder 6c, mandrel 6d, elastic card claw 6d1, slide block 7, the groove 7a that connects material, body 7b morely, against sheet 7c, clamping cylinder 8, spring 9, drift 10, take over a business terms such as cylinder 11, straight line feeder 12, slide unit cylinder 13, slide unit 14, horizontal air cylinder 1, slide rail 16, horizontal air cylinder 2 17, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily; They are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (10)
1. the jump ring charging apparatus of a ball valve automatic assembling, the ball valve automatic assembling comprises workbench (1), be fixed with die holder (2) on the described workbench (1), described die holder (2) moves with workbench (1), this jump ring charging apparatus is arranged at the side of workbench (1), it is characterized in that, this jump ring charging apparatus comprises support (3), vibrating tray (4) and driving mechanism, the top of described support (3) is fixed with horizontal guide rail (5), be connected with manipulator (6) on the described horizontal guide rail (5), the discharging opening place of described vibrating tray (4) is provided with slide block (7), has the groove of connecting material (7a) on the described slide block (7), above-mentioned driving mechanism can drive slide block (7) and do reciprocal translational motion between the discharging opening place of vibrating tray (4) and manipulator (6), and can will connect material jump ring in the groove (7a) of above-mentioned manipulator (6) is delivered in the valve body that die holder (2) locates.
2. the jump ring charging apparatus of a kind of ball valve automatic assembling according to claim 1, it is characterized in that, described jump ring charging apparatus also comprises clamping cylinder (8), spring (9) and drift (10), above-mentioned drift (10) is positioned at the place, end of clamping cylinder (8) piston rod, above-mentioned spring (9) one ends are resisted against on the drift (10), and the other end is resisted against the place, end of clamping cylinder (8) piston rod.
3. the jump ring charging apparatus of a kind of ball valve automatic assembling according to claim 2 is characterized in that, the decline exhaust ports of described clamping cylinder (8) is provided with rapid escape valve.
4. the jump ring charging apparatus of a kind of ball valve automatic assembling according to claim 2, it is characterized in that, described jump ring charging apparatus also comprises taking over a business cylinder (11), describedly takes over a business the below that cylinder (11) is positioned at workbench (1), and with clamping cylinder (8) over against setting.
5. according to the jump ring charging apparatus of claim 1 or 2 or 3 or 4 described a kind of ball valve automatic assemblings, it is characterized in that, has straight line feeder (12) between described vibrating tray (4) and the groove that connects material (7a), one end of described straight line feeder (12) links to each other with the discharging opening of vibrating tray (4), the other end with connect material groove (7a) over against setting.
6. according to the jump ring charging apparatus of claim 1 or 2 or 3 or 4 described a kind of ball valve automatic assemblings, it is characterized in that, described slide block (7) comprise be block body (7b) and in the form of sheets against sheet (7c), the above-mentioned groove that connects material (7a) is positioned at the end of body (7b), above-mentioned against the longitudinal center line of sheet (7c) and being centered close on the same straight line of the groove (7a) that connects material, and consistent against the longitudinal center line of sheet (7c) with the moving direction of slide block (7).
7. according to the jump ring charging apparatus of claim 1 or 2 or 3 or 4 described a kind of ball valve automatic assemblings, it is characterized in that, described driving mechanism is slide unit (a 14) cylinder (13), and above-mentioned slide block (7) is fixed on the slide unit (14) of slide unit (14) cylinder (13).
8. according to the jump ring charging apparatus of claim 1 or 2 or 3 or 4 described a kind of ball valve automatic assemblings, it is characterized in that, described driving mechanism comprises horizontal air cylinder one (15) and slide rail (16), described slide block (7) is installed on the slide rail (16), and the piston rod of above-mentioned horizontal air cylinder one (15) links to each other with the body (7b) of slide block (7).
9. according to the jump ring charging apparatus of claim 1 or 2 or 3 or 4 described a kind of ball valve automatic assemblings, it is characterized in that, one end of described horizontal guide rail (5) is fixed with horizontal air cylinder two (17), and the piston rod of described horizontal air cylinder two (17) links to each other with manipulator (6).
10. the jump ring charging apparatus of a kind of ball valve automatic assembling according to claim 9, it is characterized in that, described manipulator (6) comprises lift cylinder (6a), the cylinder of loosing core (6b), guide cylinder (6c) and mandrel (6d), described guide cylinder (6c) is connected mutually with the piston rod of lift cylinder (6a), the above-mentioned cylinder of loosing core (6b) is fixed on the top of guide cylinder (6c), described mandrel (6d) is positioned at guide cylinder (6c), and an end of mandrel (6d) is connected mutually with the piston rod of the cylinder of loosing core (6b), and the other end is elastic card claw (6d1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310181907.8A CN103212985B (en) | 2013-05-15 | 2013-05-15 | A kind of jump ring charging apparatus of ball valve automatic assembling |
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| CN201310181907.8A CN103212985B (en) | 2013-05-15 | 2013-05-15 | A kind of jump ring charging apparatus of ball valve automatic assembling |
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| CN103212985A true CN103212985A (en) | 2013-07-24 |
| CN103212985B CN103212985B (en) | 2015-09-30 |
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| CN105223907B (en) * | 2015-09-28 | 2018-06-01 | 苏州中悦行自动化机械科技有限公司 | Multifunctional intellectual assembling test robot |
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| CN106670789A (en) * | 2016-07-22 | 2017-05-17 | 陈良彬 | Automatic assembly equipment and assembly method for integrated type lighter core |
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| CN106904227A (en) * | 2017-04-05 | 2017-06-30 | 电子科技大学 | A kind of obstacle detouring mobile robot |
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