CN103044818A - PVC/ASA (polyvinyl chloride/ acrylic-styrene-acrylonitrile copolymer) alloy material and preparation method thereof - Google Patents

PVC/ASA (polyvinyl chloride/ acrylic-styrene-acrylonitrile copolymer) alloy material and preparation method thereof Download PDF

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CN103044818A
CN103044818A CN2012105720014A CN201210572001A CN103044818A CN 103044818 A CN103044818 A CN 103044818A CN 2012105720014 A CN2012105720014 A CN 2012105720014A CN 201210572001 A CN201210572001 A CN 201210572001A CN 103044818 A CN103044818 A CN 103044818A
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pvc
alloy material
asa
asa alloy
material according
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CN103044818B (en
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徐东
徐永
乔志龙
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Polymer Science Anhui New Material Co Ltd
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Polymer Science Anhui New Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/875Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92514Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

The invention discloses a PVC/ASA (polyvinyl chloride/ acrylic-styrene-acrylonitrile copolymer) alloy material and a preparation method thereof. The PVC/ASA alloy material comprises the following components in weight percentage: 55-65% of PVC, 15-20% of ASA, 5-7% of toughening agent, 5-20% of heat-resistant agent, 2-3% of plasticizer, 0.2-0.6% of antioxidant and 0.2-0.3% of other auxiliary agents. The PVC/ASA alloy material takes PVC and ASA as base materials, and the heat-resistant agent is synergistic with other components in a melt extrusion process to endow the PVC/ASA alloy material with excellent heat resistance, so that the PVC/ASA alloy material has good processability and excellent mechanical properties. The preparation method is simple in process, easy to control conditions, low in cost and low in equipment requirement and is applicable to industrial production.

Description

A kind of PVC/ASA alloy material and preparation method thereof
Technical field
The invention belongs to technical field of polymer materials, particularly a kind of PVC/ASA alloy material and preparation method thereof.
Background technology
Polyvinyl chloride (PVC) true qualities are that little yellow is translucent, and are glossy.Different with auxiliary dosage, be divided into soft, rigid polyvinyl chloride, soft goods is gentle and tough, and feel is sticking, and the hardness of boardy product is higher than Low Density Polyethylene, PVC is with its good dimension stability, low cost, the advantage that hardness is high make its usage quantity occupy the second in general-purpose plastics, and chemical resistant properties is poor, the shortcoming such as crisp, easy decomposition of heatproof, matter and its use is restricted not but it also has, this just needs us with other resin and PVC blend that can remedy the PVC shortcoming, improves the performance of PVC itself.
The novel fire retardant material of PVC/ABS occurs at present, had very high cost performance, be applied in now every field, but because the PVC/ABS poor heat resistance, the heat-resistant deforming temperature is generally below 70 ℃, and this has limited its very many-sided application.
Summary of the invention
The object of the invention is to overcome the above-mentioned deficiency of prior art, a kind of high heat-resisting PVC/ASA alloy material is provided.
Another object of the present invention provides that a kind of technique is simple, and condition is easily controlled, the PVC/ASA alloy material preparation method that production cost is low.
In order to realize the foregoing invention purpose, technical scheme of the present invention is as follows:
A kind of PVC/ASA alloy material comprises the recipe ingredient of following weight percent:
Figure BDA00002652914200011
Figure BDA00002652914200021
And a kind of preparation method of PVC/ASA alloy material may further comprise the steps:
Take by weighing respectively each component according to above-mentioned PVC/ASA alloy material prescription;
Described each component that takes by weighing is carried out mixing treatment, obtain mixture;
Described mixture is melt extruded, and granulation obtains described PVC/ASA alloy material.
Above-mentioned PVC/ASA alloy material is take PVC, ASA as body material, melt extruding in the process in heat-resistant agent and other components and to act synergistically, give the resistance toheat of this PVC/ASA alloy material excellence, simultaneously also so that this PVC/ASA alloy material has good processing characteristics and excellent mechanical property.
Above-mentioned PVC/ASA alloy material preparation method only need mix each component to be incorporated in to melt extrude under the suitable temperature by prescription and can obtain product, and its preparation method technique is simple, and condition is easily controlled, and is with low cost, and characteristics low for equipment requirements are suitable for suitability for industrialized production.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is embodiment of the invention PVC/ASA alloy material preparation method's process flow diagram.
Embodiment
In order to make the technical problem to be solved in the present invention, technical scheme and beneficial effect clearer, below in conjunction with embodiment and accompanying drawing, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
The embodiment of the invention provides a kind of high heat-resisting PVC/ASA alloy material.This PVC/ASA alloy material comprises the recipe ingredient of following weight percent:
Figure BDA00002652914200031
Particularly, above-mentioned PVC is preferably number-average molecular weight and is preferably 56000~65000 polyvinyl chloride, and wherein, PVC can be PVC SG-6.Therefore, this PVC can be PVC of moulding of Ning Botai etc.
Above-mentioned ASA is acrylate rubber like body and vinyl cyanide, cinnamic graft copolymer, and ASA has good mechanical-physical, the structural similitude of ASA and ABS, and it has kept the splendid mechanical and physical performance that ABS has as engineering plastics.ASA has very strong weathering resistance, and according to test result, the ageing resistance of ASA is more than 10 times of ABS.ASA has reasonable resistance to elevated temperatures, is a kind of antistatic material, can make the few dust stratification dirt in surface.In a preferred embodiment, the relative density of ASA is 1.05~1.07.Therefore, this ASA can select the PW-978B of strange U.S., the LI913 of Korea S LG etc.
Above-mentioned PVC and ASA are as the matrix component of PVC/ASA alloy material, and in melt extruding process, the components such as its molecule and other components such as heat-resistant agent act synergistically, thereby realize the modification to PVC.Above-mentioned preferred PVC and ASA can give embodiment of the invention PVC/ASA alloy material more excellent mechanical property.
Above-mentioned toughner is preferably the terpolymer of methyl methacrylate (M), divinyl (B) and the vinylbenzene (S) of chlorinated polyvinyl chloride CPE-6000, MBS(nucleocapsid structure), the acrylic acid esters co-polymer of ACR(nucleocapsid structure) at least a, polyvinyl chloride CPE-6000 more preferably.This preferred chlorinated polyvinyl chloride CPE-6000 as toughner and other each components particularly PVC and ASA component good consistency is arranged, when can improve PVC/ASA alloy material toughness, the flame retardant resistance that can also give the PVC/ASA alloy material.
Above-mentioned heat-resistant agent is preferably heat-resistant agent SMA, and it is the random copolymers of vinylbenzene and maleic anhydride, is the SMA of SZ26120 such as the model of Dutch Polysope production import.This preferred heat-resistant agent SMA not only can improve the thermotolerance of PVC/ASA alloy material, can also improve the rigidity of PVC/ASA alloy material, and is little on other mechanical property impact of this PVC/ASA alloy material.If do not consider the performance impact to PVC/ASA alloy material machinery, this heat-resistant agent can also be selected other heat-resistant agents well known in the art.
Above-mentioned softening agent is preferably trioctyl trimellitate (TOTM), and this preferred softening agent can significantly promote the heat-drawn wire of above-described embodiment PVC/ASA alloy material.
The antioxidant property of PVC/ASA alloy material prolongs its work-ing life in the above-mentioned antioxidant component energy Effective Raise the various embodiments described above.In a preferred embodiment, the composite antioxidant that this oxidation inhibitor is made of primary antioxidant and auxiliary antioxidant, wherein, the weight of primary antioxidant and auxiliary antioxidant (or other unit) is than being 1:2~1:1, primary antioxidant is preferably four [3-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters or/and β-positive octadecanol ester of (3,5-di-tert-butyl-hydroxy phenyl) propionic acid, auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester).
Above-mentioned other auxiliary agents are at least a in processing aid, thermo-stabilizer, the lubricant.Wherein, processing aid can be selected epoxy soybean oil, organotin etc., and thermo-stabilizer can be selected calcium-zinc composite stabilizing agent, and lubricant can be selected Zinc Stearate, EBS(ethylene bis stearamide).
Above-mentioned PVC/ASA alloy material is take PVC, ASA as body material, melt extruding in the process in heat-resistant agent and other components and to act synergistically, give the resistance toheat of this PVC/ASA alloy material excellence, simultaneously also so that this PVC/ASA alloy material has good processing characteristics and excellent mechanical property.Wherein, the correlated performances such as the resistance toheat of this PVC/ASA alloy material and mechanical property see also hereinafter data in the table 1.Therefore, this PVC/ASA alloy material has effectively overcome the deficiency that existing PVC alloy material product exists.In addition, by to the content of each component and the adjustment of kind, improved further thermotolerance and the mechanical property of this PVC/ASA alloy material.
Correspondingly, the embodiment of the invention also provides the preparation method of above-mentioned PVC/ASA alloy material, and its technical process as shown in Figure 1.The method comprises the steps:
S01. take by weighing recipe ingredient: the prescription according to above-mentioned PVC/ASA alloy material takes by weighing each component;
S02. prepare mixture: carry out mixing treatment with taking by weighing each component among the step S01, obtain mixture;
S03. melt extruding of mixture: the mixture among the step S02 is melt extruded, obtain described PVC/ASA alloy material.
Particularly, each component preferred content and kind in the prescription of the PVC/ASA alloy material among the above-mentioned steps S01 and the prescription are as indicated above, in order to save length, do not repeat them here.
Among the above-mentioned steps S02, each component is carried out the time of mixing treatment and can be adjusted flexibly according to actual production conditions, as long as each component premix fully, can be mixing machine etc. such as the equipment of mixing.
For so that each component is fully mixed, in a preferred embodiment, the mixing treatment of this step S02 is preferably mixed each component under 80 ℃ condition, until the PVC powder takes out after being loose shape, as mixes 10~15 minutes.
In further preferred embodiment, with the components such as ASA, heat-resistant agent 80 ℃ of dryings 2~4 hours in vacuum drying oven, fully remove moisture first.
Among the above-mentioned steps S03, mixture melt extrude the technique that can adopt this area routine.For so that each component in melt extruding better the synergy, give above-mentioned PVC/ASA alloy material more excellent thermotolerance and mechanical property, in a preferred embodiment, it is to adopt twin screw extruder to melt extrude that mixture melt extrudes, and the expressing technique condition is:
120~140 ℃ of one district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.
Wherein, the twin screw rotating speed can be set to 130~150 rev/mins.
Above-mentioned PVC/ASA alloy material preparation method only need mix each component to be incorporated in to melt extrude under the suitable temperature by prescription and can obtain product, the temperature and time that only needs control to melt extrude in melt extruding process gets final product, therefore, its preparation method technique is simple, condition is easily controlled, characteristics with low cost, low for equipment requirements are suitable for suitability for industrialized production.
Now take the prescription of concrete PVC/ASA alloy material and preparation method as example, the present invention is further elaborated.
Embodiment 1
The weight percent recipe ingredient of the present embodiment PVC/ASA alloy material is referring to following table 1, wherein, PVC is the PVC SG-6 that Ning Botai moulds, ASA is strange beautiful PW-978B, toughner is chlorinated polyvinyl chloride CPE-6000, heat-resistant agent is that the model that Dutch Polysope produces is the SMA of SZ26120, softening agent is TOTM, oxidation inhibitor is that weight ratio is the primary antioxidant of 1:1 and the composite antioxidant that auxiliary antioxidant consists of, primary antioxidant is that four [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester), select Ciba company to produce, trade names are respectively Irganox1010 and Irganox168; Weight ratio is organotin processing aid, Ca-Zn composite heat stabilizer and the Zinc Stearate lubricant of 1:1:1.
Its preparation method is as follows:
S11: take by weighing PVC 65.3%(weight percent according to 1 prescription of embodiment in the table 1 hereinafter, lower with), ASA 20%, heat-resistant agent SMA 5%, toughner 5%, heat-resistant agent 5%, softening agent 3%, antioxidant 1010/168 0.2/0.2%, other auxiliary agents 0.3%;
S12: with ASA, heat-resistant agent SMA 80 ℃ of dryings 2~4 hours in vacuum drying oven;
S13: with PVC, toughner, softening agent is put into high-speed mixer and was mixed 10~15 minutes, keeps mixing temperature at 80 ℃, treats that the PVC powder is loose shape and takes out;
S14: will carry out mixing treatment to mixing in other component mixing machines that take by weighing among step S12, step S13 and the step S11;
S15: place twin screw extruder to melt extrude the mixture among the step S14, granulation, wherein, screw rod is respectively distinguished the temperature setting and is respectively: 120~140 ℃ of district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.Wherein, the twin screw rotating speed can be set to 130~150 rev/mins.
Embodiment 2
The weight percent recipe ingredient of the present embodiment PVC/ASA alloy material is referring to following table 1, wherein, PVC is the PVC SG-6 that Ning Botai moulds, ASA is strange beautiful PW-978B, toughner is chlorinated polyvinyl chloride CPE-6000, heat-resistant agent is that the model that Dutch Polysope produces is the SMA of SZ26120, softening agent is TOTM, oxidation inhibitor is that weight ratio is the primary antioxidant of 1:1 and the composite antioxidant that auxiliary antioxidant consists of, primary antioxidant is that four [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester), select Ciba company to produce, trade names are respectively Irganox1010 and Irganox168; Weight ratio is organotin processing aid, Ca-Zn composite heat stabilizer and the Zinc Stearate lubricant of 1:1:1.
Its preparation method is as follows:
S21: take by weighing PVC 62.3%, ASA 18%, heat-resistant agent SMA 10%, toughner 5%, softening agent 3%, antioxidant 1010/168 0.2/0.2%, other auxiliary agents 0.3% according to 2 prescriptions of embodiment in the table 1 hereinafter;
S22: with reference to embodiment 1 step S12;
S23: with reference to embodiment 1 step S13;
S24: with reference to embodiment 1 step S14;
S25: place twin screw extruder to melt extrude the mixture among the step S24, granulation, wherein, screw rod is respectively distinguished the temperature setting and is respectively: 120~140 ℃ of district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.Wherein, the twin screw rotating speed can be set to 130~150 rev/mins.
Embodiment 3
The weight percent recipe ingredient of the present embodiment PVC/ASA alloy material is referring to following table 1, wherein, PVC is the PVC SG-6 that Ning Botai moulds, ASA is strange beautiful PW-978B, toughner is chlorinated polyvinyl chloride CPE-6000, heat-resistant agent is that the model that Dutch Polysope produces is the SMA of SZ26120, softening agent is TOTM, oxidation inhibitor is that weight ratio is the primary antioxidant of 1:1 and the composite antioxidant that auxiliary antioxidant consists of, primary antioxidant is that four [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester), select Ciba company to produce, trade names are respectively Irganox1010 and Irganox168; Weight ratio is organotin processing aid, Ca-Zn composite heat stabilizer and the Zinc Stearate lubricant of 1:1:1.
Its preparation method is as follows:
S31: take by weighing PVC 59.3%, ASA 16%, heat-resistant agent SMA 15%, softening agent 3%, toughner 5%, antioxidant 1010/168 0.2/0.2%, other auxiliary agents 0.3% according to 3 prescriptions of embodiment in the table 1 hereinafter;
S32: with reference to embodiment 1 step S12;
S33: with reference to embodiment 1 step S13;
S34: with reference to embodiment 1 step S14;
S35: place twin screw extruder to melt extrude the mixture among the step S34, granulation, wherein, screw rod is respectively distinguished the temperature setting and is respectively: 120~140 ℃ of district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.Wherein, the twin screw rotating speed can be set to 130~150 rev/mins.
Embodiment 4
The weight percent recipe ingredient of the present embodiment PVC/ASA alloy material is referring to following table 1, wherein, PVC is the PVC SG-6 that Ning Botai moulds, ASA is strange beautiful PW-978B, toughner is chlorinated polyvinyl chloride CPE-6000, heat-resistant agent is that the model that Dutch Polysope produces is the SMA of SZ26120, softening agent is TOTM, oxidation inhibitor is that weight ratio is the primary antioxidant of 1:1 and the composite antioxidant that auxiliary antioxidant consists of, primary antioxidant is that four [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester), select Ciba company to produce, trade names are respectively Irganox1010 and Irganox168; Weight ratio is epoxy soybean oil processing aid, Ca-Zn composite heat stabilizer and the EBS lubricant of 1:1:1.
Its preparation method is as follows:
S41: take by weighing PVC 55.3%(weight percent according to 4 prescriptions of embodiment in the table 1 hereinafter, lower with), ASA 15%, heat-resistant agent SMA 20%, softening agent 3%, toughner 5%, antioxidant 1010/1680.2/0.2%, other auxiliary agents 0.3%;
S42: with reference to embodiment 1 step S12;
S43: with reference to embodiment 1 step S13;
S44: with reference to embodiment 1 step S14;
S45: place twin screw extruder to melt extrude the mixture among the step S44, granulation, wherein, screw rod is respectively distinguished the temperature setting and is respectively: 120~140 ℃ of district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.Wherein, the twin screw rotating speed can be set to 130~150 rev/mins.
Performance test:
The PVC/ASA alloy material of above-described embodiment 1 to embodiment 4 preparation is carried out the correlated performance test.Wherein, each correlated performance testing method is as follows:
With the particle of finishing granulation in above-described embodiment 1~4 in 80~100 ℃ convection oven dry 4~6 hours respectively, again with particle injection moulding sample preparation on the 80T injection moulding machine of drying, keep the mould temperature in the sample making course between 50~70 ℃.
Tensile strength: test by GB/T 1040 standards.Specimen types is the I type, and batten size (mm): 170(is long) * (20 ± 0.2) (end width) * (4 ± 0.2) (thickness), draw speed is 50mm/min;
Flexural strength and modulus in flexure: test by GB 9341/T standard, specimen types is specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2), rate of bending are 20mm/min;
Notched Izod impact strength: test by GB/T 1043 standards.Specimen types is the I type, specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2); The breach type is category-A, and the breach residual thickness is 3.2mm;
Heat-drawn wire: test by ASTM D648 standard, batten size (mm) is 1.85MPa for the load of (128 ± 2) * (13 ± 0.2) * (6.4 ± 0.2).
After tested, the PVC/ASA alloy material correlated performance test result of above-described embodiment 1 to embodiment 4 preparation is as shown in table 1 respectively.
Table 1
Form (% by weight) Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
PVC 65.3 62.3 59.3 55.3
ASA 20 18 16 15
Toughner 5 5 5 5
Heat-resistant agent 5 10 15 20
Softening agent 3 3 3 3
Oxidation inhibitor 0.4 0.4 0.4 0.4
Other auxiliary agents 0.3 0.3 0.3 0.3
Notched Izod impact strength (J/m) 115 108 112 105
Tensile strength (MPa) 40 43 48 47
Elongation at break (%) 23 46 36 41
Flexural strength (MPa) 53 54 59 61
Modulus in flexure (MPa) 2200 2400 2500 2500
Fire-retardant UL94 V0 V0 V0 V2
Heat-drawn wire (℃) 67 69 73 72
By finding out in the above-mentioned table 1, ASA content is in 15%~16% scope, toughner is 5%, heat-resistant agent SMA is in 15%~20% scope, and softening agent is in 2%~3% part of scope, and the heat-drawn wire test result of high heat-resistant PVC/ASA alloy is best, increase with heat-resisting SMA content, high heat-resistant PVC/ASA alloy can be lost its flame retardant resistance, but stretches all more than 45MPa, impacts more than 100MPa.The consideration of comprehensive cost and performance, the optimum addition of ASA are 15~20%.The present invention adds heat-resistant agent in 15~20% scopes by selecting suitable heat-resistant agent can obtain the splendid high heat-resistant PVC of mechanical property/ASA alloy, and can satisfy the materials hot deformation test condition is under the 1.85MPa, the requirement of heat-drawn wire up to 73 ℃.And existing PVC/ABS and PVC/ASA all can't reach this performance.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. PVC/ASA alloy material comprises the recipe ingredient of following weight percent:
Figure FDA00002652914100011
2. PVC/ASA alloy material according to claim 1, it is characterized in that: described heat-resistant agent is heat-resistant agent SMA.
3. PVC/ASA alloy material according to claim 1, it is characterized in that: the relative density of described ASA is 1.05~1.07.
4. arbitrary described PVC/ASA alloy material according to claim 1~3, it is characterized in that: described PVC is the polyvinyl chloride of number-average molecular weight 56000~65000.
5. arbitrary described PVC/ASA alloy material according to claim 1~3 is characterized in that: described toughner is at least a among chlorinated polyvinyl chloride CPE-6000, MBS, the ACR.
6. arbitrary described PVC/ASA alloy material according to claim 1~3, it is characterized in that: described softening agent is trioctyl trimellitate.
7. arbitrary described PVC/ASA alloy material according to claim 1~3, it is characterized in that: described oxidation inhibitor is that mass ratio is the primary antioxidant of 1:1~2 and the compound of auxiliary anti-oxidant, described primary antioxidant is that four [3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester is or/and β-(3, the 5-di-tert-butyl-hydroxy phenyl) the positive octadecanol ester of propionic acid, described auxiliary antioxidant is tricresyl phosphite (2,4-di-t-butyl phenyl ester).
8. arbitrary described PVC/ASA alloy material according to claim 1~3 is characterized in that: described other auxiliary agents are at least a in processing aid, thermo-stabilizer, the lubricant.
9. the preparation method of a PVC/ASA alloy material may further comprise the steps:
Take by weighing respectively each component according to the described PVC/ASA alloy material of claim 1~8 prescription;
Described each component that takes by weighing is carried out mixing treatment, obtain mixture;
Described mixture is melt extruded, and granulation obtains described PVC/ASA alloy material.
10. PVC/ASA alloy material according to claim 9 is characterized in that: described to melt extrude be to adopt twin-screw extrusion, and its expressing technique condition is:
120~140 ℃ of one district's temperature, 150~170 ℃ of two district's temperature, 140~160 ℃ of three district's temperature, 140~160 ℃ of four district's temperature, 170~190 ℃ of heads, the residence time 2~3min, pressure are 12~18MPa.
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CN107383748A (en) * 2017-07-25 2017-11-24 安徽胜利精密制造科技有限公司 A kind of notebook computer casing processing anti-impact modifier and preparation method thereof
CN110733209A (en) * 2019-09-23 2020-01-31 江苏远祥新材料有限公司 engineering plastic and alloy composite plastic template and preparation method thereof

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