CN103042128B - Automatic hot stamping feeding device - Google Patents
Automatic hot stamping feeding device Download PDFInfo
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- CN103042128B CN103042128B CN201210574254.5A CN201210574254A CN103042128B CN 103042128 B CN103042128 B CN 103042128B CN 201210574254 A CN201210574254 A CN 201210574254A CN 103042128 B CN103042128 B CN 103042128B
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Abstract
The invention relates to the field of a feeding device, in particular to an automatic feeding manipulator used in hot stamping process and for automatic feeding and discharging in outer bearing ring extrusion technology. The automatic hot stamping feeding device comprises an aluminum alloy frame serving as a base, an electrical control system, a feeding work station, an extruding work station, a secondary extruding work station, a discharging work station, a feeding mechanism, a discharging mechanism, a horizontal slip platform, and pneumatic fingers, wherein the feeding work station, the extruding work station, the secondary extruding work station and the discharging work station are arranged along moving direction of a workpiece, the feeding mechanism is arranged on the feeding work station and moves forwards and backwards and upwards and downwards with a control piece of the extruding work station, the discharging mechanism is arranged on the discharging work station and moves forwards and backwards and upwards and downwards with a control piece of the secondary extruding work station, the horizontal slip platform is arranged on the extruding work station and moves leftwards and rightwards with a control piece of a secondary extruding work station, and the pneumatic fingers are used for grasping a workpiece. Via connecting a PLC (programmable logic control) system with the automatic feeding device, automatic feeding, horizontal shifting of the workpiece and discharging are realized, full automatic production can be completely realized, labor and production cost are saved on the premise that safety and reliability are guaranteed, and production efficiency is improved.
Description
Affiliated technical field
The present invention relates to automation feeding device field, be specifically related to a kind of self-feeding mechanical arm for drop stamping operation.Be mainly used in the automatic charging of bearing outer ring extrusion process.
Background technology
Bearing outer ring extrusion process comprises: extrusion process and secondary extrusion operation, that is: be squeezed into round pie by burned bar, then the workpiece of round pie is pushed to the structure becoming with blind hole again.Twice extruding completed by a stamping machine, because twice extruding includes material loading, discharging, and workpiece movable, the process of material handling is very complicated, and adding stamped workpieces temperature is 1100 ℃, and conventional manipulator is difficult to realize.Can only exist working (machining) efficiency low by manually completing for a long time, the problem such as cost of labor is high, and labour intensity is large, and also severe high-temperature work environment is very large to people's injury.For this reason, inventor has designed a kind of automatic charging device for bearing outer ring extrusion process, to reduce artificial and labour intensity, improves ram efficiency.The automatic feeding the present invention relates to comprises to be delivered to the feeding manipulator of punch press by high temperature bar and round pie blank is moved to two times punch platform and the structure with blind hole is placed into the blanking mechanical hand of conveyer belt.
Summary of the invention
Technical purpose of the present invention is to overcome the problems of the prior art, provides a kind of and substitutes manually, the automatic feeding of enhancing productivity.This device integrates material loading, workpiece translational motion and blanking, can realize automated production, and can adapt to severe hot environment.
For realizing object of the present invention, the technical solution used in the present invention is: drop stamping automatic feeding.It is characterized in that, comprise as lower member: as the aluminum alloy frame of pedestal; Electric control system; Feeding station, extrusion position, secondary extrusion station and the blanking station according to the moving direction of workpiece, arranged; Be located at the control workpiece front and back of feeding station and extrusion position, the feed mechanism moving up and down; Be located at the control workpiece front and back of blanking station and secondary extrusion station, the cutting agency moving up and down; Be located at the horizontal sliding table that the control workpiece of extrusion position and secondary extrusion station moves left and right; The pneumatic-finger of grabbing workpiece.
Aforesaid drop stamping automatic feeding, described pedestal adopts aluminum section bar frame combining structure, is convenient to the adjustment of dismounting and position of manipulator, to adapt to the conveying of different size workpiece.
Aforesaid drop stamping automatic feeding, is respectively equipped with for transporting the heat insulation magazine of high temperature workpiece and whether putting, have intact material in place, fall to expect the checkout gear of situation for detection of magazine at described feeding station and blanking station.
Aforesaid drop stamping automatic feeding, is provided with jumper bar position detecting device and the warning system of punch press at described extrusion position, position detecting device is all connected with electric control system with warning device.
Aforesaid drop stamping automatic feeding, described feed mechanism and cutting agency include the telescopic rail moving forward and backward for workpiece and the vertical guide rail moving up and down for workpiece, and are connected with cylinder respectively.
Aforesaid drop stamping automatic feeding, described horizontal sliding table comprises mobile platform, horizontal guide rail and the cylinder that drives platform to move horizontally.
The present invention is connected with automatic feeding by PLC control system, realizes automatic charging, workpiece translational motion and blanking; By pneumatic-finger, realize the pick-and-place of workpiece; The adjustment of position when unique frame-type base construction is convenient to pay-off installation, to adapt to the conveying of different size workpiece.By heat insulation magazine and checkout gear, detect magazine position, lack material, fall material situation and guaranteed system reliability of operation; The position detecting device of punch press jumper bar and warning system have been guaranteed the security of system operation.In sum, the present invention can realize full-automatic production completely, guaranteeing, on the basis of security reliability, to save labour and production cost, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is system construction drawing of the present invention;
Fig. 2 is feeder composition of the present invention;
Fig. 3 is magazine component drawings of the present invention;
Fig. 4 is circuit theory diagrams of the present invention.
Wherein the numbering in Fig. 1 is respectively: 1 conveyer, 2 magazine module position checkout gears, 3 horizontal sliding table assemblies, 4 blanking telescopic cylinders, 5 frames, 6 blanking telescopic rail assemblies, 7 material loading telescopic rail assemblies, 8 material loading telescopic cylinders, 9 material loading vertical cylinder assemblies, 10 blanking vertical cylinder assemblies, 11 blanking mechanical hands, 12 feeding manipulators, 13 magazine assemblies;
Numbering in Fig. 2 is respectively: 14 magazine assembly drag chains, 15. heat insulations, 16 magazines, 17 fixed supports, 18 cartridge holder, 19 limit switches, 20 connection brackets;
Numbering in Fig. 3 is respectively: 21 material loading vertical cylinder cylinder bodies, 22 material loading vertical cylinder guide rails, 23 material loading vertical cylinder pistons, 24 finger connecting plate 25 finger fixed connecting plates, 26. Pneumatic paws, 27 clampers, 28 workpiece, 29 guide runners;
The specific embodiment
For technical scheme, technical characterictic that the present invention is realized, reach object and function is easy to understand, below in conjunction with the specific embodiment, further set forth the present invention.
Fig. 1 is system construction drawing of the present invention, and drop stamping automatic feeding is characterized in that comprising as lower member: as the aluminum alloy frame 5 of pedestal; Electric control system; Feeding station, extrusion position, secondary extrusion station and the blanking station according to the moving direction of workpiece, arranged; Be located at the control workpiece front and back of feeding station and extrusion position, the feed mechanism moving up and down, show as material loading telescopic rail assembly 7, material loading telescopic cylinder 8, material loading vertical cylinder assembly 9; Be located at the control workpiece front and back of blanking station and secondary extrusion station, the cutting agency moving up and down, show as blanking telescopic cylinder 4, blanking telescopic rail assembly 6, blanking vertical cylinder assembly 10; Be located at the horizontal sliding table that the control workpiece of extrusion position and secondary extrusion station moves left and right, show as horizontal sliding table assembly 3; The Pneumatic manipulator of grabbing workpiece, shows as feeding manipulator 12 at feeding station, in blankers position, shows as blanking mechanical hand 11.Feed mechanism, cutting agency and pneumatic machinery are all equipped with stopping means on hand, the movement of the clamping of controlling by cylinder, magnetic valve and source of the gas, upper and lower, front and back and left and right.Feeding station and blanking station are respectively equipped with for transporting the heat insulation magazine of high temperature workpiece and detecting the checkout gear whether magazine assembly 13 put, had intact material in place, falls to expect situation, show as magazine assembly 13, magazine module position checkout gear 2, position detecting device is connected with electric control system.
According to Fig. 1-Fig. 4, the course of work of the present invention is described below.
The conveying of material: the magazine assembly 13 of controlling on the stepper motor pulse that is arranged on conveyer 1 and direction, drive conveyer 1 by control system moves back and forth, and the stopping means of magazine assembly is equipped with at the two ends of conveyer.Need the hot pin material of punching press to be placed on after magazine, conveyer 1 moves forward, and cartridge holder 18 is encountered limit switch 19, the CPU of control system passed to signal by limit switch 19, CPU sends stepper motor halt instruction, and conveyer is out of service, waits for feeding manipulator 12 grabbing workpieces 28.Feeding manipulator 12 is picked up after workpiece 28, is arranged on the stepper motor reversion on conveyer 1, and conveyer 1 moves backward, and magazine assembly 13 runs to the other end of conveyer 1, waits for the hot pin material that needs punching press.
Feeding process:
Photoelectric infrared switch on position detecting device 2 detects after the workpiece in magazine, signal is passed to the CPU of control system, CPU sends instruction, and material loading vertical cylinder assembly 9 declines, after feeding manipulator 12 clamping work pieces, material loading telescopic cylinder 8 drives material loading telescopic rail assembly 7 to protract, material loading vertical cylinder assembly 9 rises simultaneously, and workpiece 28 is delivered to extrusion position workbench, and feeding manipulator 12 unclamps workpiece, the jumper bar of punch press moves down, and high temperature bar is squeezed into round pie.Material loading telescopic cylinder 8 drives material loading telescopic rail assembly 7 to shrink back initial position simultaneously.
Workpiece level moves: horizontal sliding table assembly 3 drives blanking telescopic rail assembly 6, blanking vertical cylinder assembly 10, and blanking mechanical hand 11 moves to extrusion position from secondary extrusion station, and the telescopic cylinder of blanking simultaneously 4 protracts, and blanking mechanical hand 11 clamps round pie workpiece; Then, horizontal sliding table assembly 3 drives blanking telescopic rail assembly 6, blanking vertical cylinder assembly 10, blanking mechanical hand 11 is retracted secondary extrusion station from extrusion position, blanking vertical cylinder assembly 10 declines, blanking mechanical hand 11 unclamps round pie workpiece, and blanking telescopic cylinder 4 drives blanking telescopic rail assembly 6 to regain.The jumper bar of punch press moves down, and round pie workpiece two times punch is become to the structure with blind hole.
Blanking process:
Blanking telescopic cylinder 4 drives blanking telescopic rail assembly 6 to protract, the structure of blanking mechanical hand 11 clamping band blind holes, blanking vertical cylinder assembly 10 rises, blanking telescopic cylinder 4 drives blanking telescopic rail assembly 6 to regain, blanking mechanical hand 11 unclamps, and will put into the magazine on next procedure conveyer with the structure of blind hole.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-mentioned example and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (5)
1. drop stamping automatic feeding, is characterized in that, comprises as lower member: as the aluminum alloy frame of pedestal; Electric control system; Feeding station, extrusion position, secondary extrusion station and the blanking station according to the moving direction of workpiece, arranged; Be located at the control workpiece front and back of feeding station and extrusion position, the feed mechanism moving up and down; Be located at the control workpiece front and back of blanking station and secondary extrusion station, the cutting agency moving up and down; Be located at the horizontal sliding table that the control workpiece of extrusion position and secondary extrusion station moves left and right; The pneumatic-finger of grabbing workpiece.
2. drop stamping automatic feeding according to claim 1, is characterized in that: at described feeding station and blanking station, be respectively equipped with for transporting the heat insulation magazine of high temperature workpiece and whether putting, have intact material in place, fall to expect the checkout gear of situation for detection of magazine.
3. drop stamping automatic feeding according to claim 1, is characterized in that: at described extrusion position, be provided with jumper bar position detecting device and the warning system of punch press, position detecting device is all connected with electric control system with warning device.
4. drop stamping automatic feeding according to claim 1, is characterized in that: described feed mechanism and cutting agency include the telescopic rail moving forward and backward for workpiece and the vertical guide rail moving up and down for workpiece, and is connected with cylinder respectively.
5. drop stamping automatic feeding according to claim 1, is characterized in that: described horizontal sliding table comprises mobile platform, horizontal guide rail and the cylinder that drives platform to move horizontally.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210574254.5A CN103042128B (en) | 2012-12-26 | 2012-12-26 | Automatic hot stamping feeding device |
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CN201210574254.5A CN103042128B (en) | 2012-12-26 | 2012-12-26 | Automatic hot stamping feeding device |
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CN103042128A CN103042128A (en) | 2013-04-17 |
CN103042128B true CN103042128B (en) | 2014-12-17 |
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CN201210574254.5A Expired - Fee Related CN103042128B (en) | 2012-12-26 | 2012-12-26 | Automatic hot stamping feeding device |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101474990B1 (en) * | 2013-03-27 | 2014-12-19 | 니탄 밸브 가부시키가이샤 | Bar material transfer method and conveyor |
CN103447342B (en) * | 2013-09-04 | 2015-09-30 | 台州英达机械科技有限公司 | The red automatic feeding rushing stove |
CN104148525B (en) * | 2014-05-21 | 2016-06-22 | 厦门银浩自动化设备有限公司 | Numerical control press automatic loading/unloading equipment |
CN105159191A (en) * | 2015-08-21 | 2015-12-16 | 深圳罗伯泰克科技有限公司 | Dynamic material hand-over coordinative control system during heat stamping and shaping process |
CN107052185B (en) * | 2017-06-09 | 2019-06-18 | 金德精密配件(苏州)有限公司 | Numerical control press metal plate automatic loading and unloading device |
CN109351830B (en) * | 2018-01-05 | 2021-04-16 | 佛山市赛鸽机器人智能科技有限公司 | Precise and efficient full-automatic stamping production line |
CN108673536B (en) * | 2018-07-16 | 2024-03-26 | 佛山市赛鸽机器人智能科技有限公司 | Manipulator device |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4373370A (en) * | 1979-07-11 | 1983-02-15 | American Can Company | Press transfer bar |
US4411587A (en) * | 1980-07-30 | 1983-10-25 | Nagoya Kiko Kabushiki Kaisha | Loading apparatus |
CN2640655Y (en) * | 2003-04-25 | 2004-09-15 | 中国重型汽车集团有限公司 | Punching appts. with auto charging/discharging function |
CN101386046B (en) * | 2008-10-21 | 2010-06-09 | 济南铸锻所捷迈机械有限公司 | U-shaped beam three-face punching technique and production device using the technique |
CN202045237U (en) * | 2010-12-23 | 2011-11-23 | 江苏鱼跃医疗设备股份有限公司 | Full-automatic feeding and heat-punching equipment |
CN102699223A (en) * | 2012-05-17 | 2012-10-03 | 广东福迪汽车有限公司 | Transverse conveying device on multi-working position press for processing large-size parts |
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