CN204975733U - Door pocket welding robot system - Google Patents
Door pocket welding robot system Download PDFInfo
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- CN204975733U CN204975733U CN201520675817.9U CN201520675817U CN204975733U CN 204975733 U CN204975733 U CN 204975733U CN 201520675817 U CN201520675817 U CN 201520675817U CN 204975733 U CN204975733 U CN 204975733U
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Abstract
The utility model discloses a door pocket welding robot system, by feeding trolley, the material loading moves and carries the mechanism, the material transfer chain, munnion connecting piece feed mechanism, little connecting piece feed mechanism, smallclothes move and carry the mechanism, welding system, the unloading moves carries the mechanism, unloading dolly and PLC control system constitute, feeding trolley sets up the one side at the material transfer chain, the material loading moves and carries the top of establishment of institution at the material transfer chain, munnion connecting piece feed mechanism and little connecting piece feed mechanism all set up in material transfer chain one side, smallclothes move a year mechanism and are located material transfer chain top, welding system is close to the setting of material transfer chain, the unloading dolly sets up the one side at the material transfer chain, the unloading moves carries the top of establishment of institution at the material transfer chain. The utility model discloses a welding robot action is reliable and stable, and repeatability is high, and welding quality is high, and productivity is high, and the production environment is good, and production cycle is short, and product output easily controls, and automatic plasticity is strong.
Description
Technical field
The utility model relates to robot welding automatic technology, specifically a kind of door pocket welding robot system of elevator.
Background technology
Along with the step of modernization of industry process strides forward, automatic technology reaches its maturity, and requires automation especially to various equipment and mechanism.The automation of elevator industry have also been obtained unprecedented leaping, and original manual work mode cannot meet the demand of the high speed development of elevator industry, and the mode of manual work is to the quality of lift product and production efficiency and cost important.The wide market demand and strict welding quality require to have higher requirement to the quality control of elevator industry, and the quality problems of welding receive publicity more and more.The production of current elevator industry is still mainly completed by manual operation, there is the operating modes such as work is cumbersome, labour intensity large, unstable product quality.
Summary of the invention
The purpose of this utility model is to provide a kind of door pocket welding robot system, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme:
A kind of door pocket welding robot system, by feeding cart, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism, lower trolley and PLC control system composition, described feeding cart is arranged on the side of mass transport line, described material loading transfer mechanism is arranged on the top of mass transport line, described munnion connector feed mechanism and little connector feed mechanism are all arranged on mass transport line side, munnion connector feed mechanism is between little connector feed mechanism and mass transport line, and munnion connector feed mechanism and feeding cart are positioned at mass transport line homonymy, described smallclothes transfer mechanism is positioned at above mass transport line, described welding system is arranged near mass transport line, described lower trolley is arranged on the side of mass transport line, and lower trolley and feeding cart are positioned at the homonymy of mass transport line, described blanking transfer mechanism is arranged on the top of mass transport line, and described PLC control system controls feeding cart respectively, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism and lower trolley, feeding cart, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism is equipped with on lower trolley the photoelectric sensor be connected with PLC control system.
As further program of the utility model: described feeding cart and lower trolley form by bin, travelling car and detent mechanism, bin and detent mechanism are arranged on travelling car, travelling car is driven by servomotor, travelling car is also provided with the photoelectric sensor be connected with PLC control system, servomotor and detent mechanism are all connected to PLC control system.
As further program of the utility model: described material loading transfer mechanism and blanking transfer mechanism are by mutual vertically disposed walking in a horizontal state transfer machine and transfer machine composition of vertically walking, transfer machine is made up of servomotor, accurate retarding machine and precise linear guide, material loading transfer mechanism and blanking transfer mechanism are all fixedly mounted on crossbeam, and the two ends of crossbeam are fixedly mounted on the column of mass transport line both sides by bolt group.
As further program of the utility model: described mass transport line is made up of variable-frequency motor, reductor and carrier chain, and carrier chain is driven by variable-frequency motor, mass transport line is provided with the jacking blocking mechanism and detent mechanism that are connected with PLC control system.
As further program of the utility model: described munnion connector feed mechanism comprises frame and pusher, pusher is fixedly mounted on frame top, frame top is installed with the line slideway be positioned at below pusher, line slideway is slidably fitted with cylinder mounting plate, the side of cylinder mounting plate is provided with cylinder, be provided with by the tooth bar installing plate of air cylinder driven in cylinder mounting plate, the tooth bar on tooth bar installing plate drives pusher work by meshed gears.
As further program of the utility model: described little connector feed mechanism comprises elevating mechanism and transfer mechanism, elevating mechanism is arranged in frame, transfer mechanism is arranged on above elevating mechanism, be connected with multiple backstay between elevating mechanism and transfer mechanism, frame top is also provided with rack.
As further program of the utility model: described smallclothes transfer mechanism comprises two transfer machines be arranged on crossbeam, each transfer machine is made up of mutual vertically disposed horizontal component and vertical portion, horizontal component is made up of the precise linear guide on servomotor, accurate retarding machine and crossbeam, and vertical portion is made up of cylinder and line slideway.
As the utility model further scheme: the Liang Tai robot that described welding system is driven by the source of welding current forms, Liang Tai robot is separately positioned on mass transport line both sides, and Liang Tai robot is separately positioned on smallclothes transfer mechanism both sides simultaneously.
Compared with prior art, the beneficial effects of the utility model are: welding robot having stable behavior of the present utility model is reliable, and repeatable accuracy is high, comparatively speaking, have the following advantages: 1. improve welding quality, ensure welding quality stable; 2. raise labour productivity; 3. the working condition of operator is improved; 4. production life cycle is clear and definite, is easy to control product yield; 5. can shorten the cycle that product remodeling is regenerated, reduce corresponding equipment investment; The Automation of Welding of be pilot can be realized, also can realize product mixing flow share line and produce; 6. automation plasticity is strong.
Accompanying drawing explanation
Fig. 1 is equipment top plan view of the present utility model.
Fig. 2 is that the axle of material loading transfer mechanism and blanking transfer mechanism in the utility model surveys view.
Fig. 3 is the plan view of feeding cart and lower trolley in the utility model.
Fig. 4 is that in the utility model, smallclothes transfer mechanism axle surveys view.
Fig. 5 is that the axle of the medium and small connector feed mechanism of the utility model surveys view.
Fig. 6 is that the axle of the utility model mullion connector feed mechanism surveys view.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 ~ 6, in the utility model embodiment, a kind of door pocket welding robot system, is made up of feeding cart 1, material loading transfer mechanism 2, mass transport line 3, munnion connector feed mechanism 6, little connector feed mechanism 7, smallclothes transfer mechanism 5, welding system 4, blanking transfer mechanism 8, lower trolley 9 and PLC control system.
Feeding cart 1 is arranged on the side of mass transport line 3, material loading transfer mechanism 2 is arranged on the top of mass transport line 3, munnion connector feed mechanism 6 and little connector feed mechanism 7 are all arranged on mass transport line 3 side, munnion connector feed mechanism 6 is between little connector feed mechanism 7 and mass transport line 3, and munnion connector feed mechanism 6 and feeding cart 1 are positioned at mass transport line 3 homonymy, smallclothes transfer mechanism 5 is positioned at above mass transport line 3, welding system 4 is arranged near mass transport line 3, lower trolley 9 is arranged on the side of mass transport line 3, and lower trolley 9 and feeding cart 1 are positioned at the homonymy of mass transport line 3, blanking transfer mechanism 8 is arranged on the top of mass transport line 3, and PLC control system controls feeding cart 1 respectively, material loading transfer mechanism 2, mass transport line 3, munnion connector feed mechanism 6, little connector feed mechanism 7, smallclothes transfer mechanism 5, welding system 4, blanking transfer mechanism 8 and lower trolley 9, feeding cart 1, material loading transfer mechanism 2, mass transport line 3, munnion connector feed mechanism 6, little connector feed mechanism 7, smallclothes transfer mechanism 5, welding system 4, blanking transfer mechanism 8 is equipped with on lower trolley 9 photoelectric sensor be connected with PLC control system.
Feeding cart 1 and lower trolley 9 form by bin 13, travelling car 11 and detent mechanism 12, bin 13 and detent mechanism 12 are arranged on travelling car 11, travelling car 11 is driven by servomotor 14, travelling car 11 is also provided with the photoelectric sensor be connected with PLC control system, servomotor 14 and detent mechanism 12 are all connected to PLC control system; The bin installing workpiece is first put on travelling car 11 by workman, and then travelling car 11 is shifted onto upper station and positioned by detent mechanism 12, when workpiece runs low, system is provided with automatic prompting function.
Material loading transfer mechanism 2 and blanking transfer mechanism 8 are by mutual vertically disposed walking in a horizontal state transfer machine A and transfer machine B composition of vertically walking, transfer machine is made up of servomotor, accurate retarding machine and precise linear guide, material loading transfer mechanism 2 and blanking transfer mechanism 8 are all fixedly mounted on crossbeam C, the two ends of crossbeam C are fixedly mounted on by bolt group D on the column E of mass transport line 3 both sides, thus the precision of material loading can be guaranteed, primary responsibility is placed into doorframe on mass transport line 3 from bin crawl.
Mass transport line 3 is made up of variable-frequency motor, reductor and carrier chain, carrier chain is driven by variable-frequency motor, mass transport line 3 is provided with the jacking blocking mechanism and detent mechanism that are connected with PLC control system, for guaranteeing that workpiece arrives the positioning precision of welding position, ensure the quality control to welding of system most.
Munnion connector feed mechanism 6 comprises frame 601 and pusher 602, pusher 602 is fixedly mounted on frame 601 top, frame 601 top is installed with the line slideway 603 be positioned at below pusher 602, line slideway 603 is slidably fitted with cylinder mounting plate 604, the side of cylinder mounting plate 604 is provided with cylinder 605, the tooth bar installing plate 606 driven by cylinder 605 is installed in cylinder mounting plate 604, tooth bar 607 on tooth bar installing plate 606 drives pusher 602 to work by meshed gears 608, is mainly used in the material loading to munnion connector and location.
Little connector feed mechanism 7 comprises elevating mechanism 702 and transfer mechanism 704, elevating mechanism is arranged in frame 701, transfer mechanism 704 is arranged on above elevating mechanism 702, multiple backstay 703 is connected with between elevating mechanism 702 and transfer mechanism 704, frame 701 top is also provided with rack 705, is mainly used in the material loading to little brace and location.
Smallclothes transfer mechanism 5 comprises two transfer machines be arranged on crossbeam C, each transfer machine is made up of mutual vertically disposed horizontal component 502 and vertical portion 501, horizontal component 502 is made up of the precise linear guide on servomotor, accurate retarding machine and crossbeam, vertical portion 501 is made up of cylinder and line slideway, and primary responsibility is right with group for the material loading of munnion connector and little connector.
The Liang Tai robot that welding system 4 is driven by the source of welding current forms, Liang Tai robot is separately positioned on mass transport line 3 both sides, and Liang Tai robot is separately positioned on smallclothes transfer mechanism 5 both sides simultaneously, be mainly used in the welding that doorframe group is right, by the coordination of robot and mass transport line 3, make welding posture optimization, expansion is strong simultaneously, can adapt to the welding of multiple product.
Blanking transfer mechanism 8 primary responsibility captures the doorframe processed and to be placed on lower trolley 9 and piling is good from mass transport line 3, workman first shifts the travelling car 11 that sky bin is housed onto discharge station, positioned by detent mechanism 12, when bin fills workpiece soon, lower trolley 9 system is provided with automatic prompting function; PLC control system adopts SIEMENS PLC, is controlled thus guarantees the operation of system order, thus make whole system more reliable and more stable by PLC.
First the feeding cart 1 installing workpiece is shifted onto feeding station (simultaneously little connector and munnion connector being also in place), located by detent mechanism, now each mechanism inductor display is ready to complete, then start up system button; Then on munnion transfer machine to the shelf of feeding cart 1, feeding is put on mass transport line 3; Then mass transport line 3 is received workpiece and is put in place after signal and start, and workpiece is delivered to first little connector position, positions clamping; Smallclothes transfer mechanism is put into munnion from pickup little connector material loading detent mechanism and compresses subsequently; After putting in place, inductor sends signal, and robot comes to weld; Welded rear robot and sent signal, mass transport line 3 starts conveying workpieces again to second and third little connector position, until the 4th munnion connector, positions clamping; Smallclothes transfer mechanism 5 is put into munnion from pickup munnion connector feed mechanism 6 and compresses subsequently; After putting in place, inductor sends signal, and robot comes to weld; Welded rear robot and sent signal, mass transport line 3 again starts the workpiece welded is passed to blanking workpiece; After putting in place, inductor sends signal, after blanking transfer mechanism 8 connects signal workpiece from mass transport line 3 take out be put into lower trolley 9 bin code good; After material supplier piles with, inductor sends alarm signal, manually carries out replacing bin, cycle operation like this.
Claims (8)
1. a door pocket welding robot system, by feeding cart, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism, lower trolley and PLC control system composition, it is characterized in that, described feeding cart is arranged on the side of mass transport line, described material loading transfer mechanism is arranged on the top of mass transport line, described munnion connector feed mechanism and little connector feed mechanism are all arranged on mass transport line side, munnion connector feed mechanism is between little connector feed mechanism and mass transport line, and munnion connector feed mechanism and feeding cart are positioned at mass transport line homonymy, described smallclothes transfer mechanism is positioned at above mass transport line, described welding system is arranged near mass transport line, described lower trolley is arranged on the side of mass transport line, and lower trolley and feeding cart are positioned at the homonymy of mass transport line, described blanking transfer mechanism is arranged on the top of mass transport line, described PLC control system controls feeding cart respectively, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism and lower trolley, feeding cart, material loading transfer mechanism, mass transport line, munnion connector feed mechanism, little connector feed mechanism, smallclothes transfer mechanism, welding system, blanking transfer mechanism is equipped with on lower trolley the photoelectric sensor be connected with PLC control system.
2. door pocket welding robot system according to claim 1, it is characterized in that, described feeding cart and lower trolley form by bin, travelling car and detent mechanism, bin and detent mechanism are arranged on travelling car, travelling car is driven by servomotor, travelling car is also provided with the photoelectric sensor be connected with PLC control system, servomotor and detent mechanism are all connected to PLC control system.
3. door pocket welding robot system according to claim 1, it is characterized in that, described material loading transfer mechanism and blanking transfer mechanism are by mutual vertically disposed walking in a horizontal state transfer machine and transfer machine composition of vertically walking, transfer machine is made up of servomotor, accurate retarding machine and precise linear guide, material loading transfer mechanism and blanking transfer mechanism are all fixedly mounted on crossbeam, and the two ends of crossbeam are fixedly mounted on the column of mass transport line both sides by bolt group.
4. door pocket welding robot system according to claim 1, it is characterized in that, described mass transport line is made up of variable-frequency motor, reductor and carrier chain, and carrier chain is driven by variable-frequency motor, mass transport line is provided with the jacking blocking mechanism and detent mechanism that are connected with PLC control system.
5. door pocket welding robot system according to claim 1, it is characterized in that, described munnion connector feed mechanism comprises frame and pusher, pusher is fixedly mounted on frame top, frame top is installed with the line slideway be positioned at below pusher, line slideway is slidably fitted with cylinder mounting plate, the side of cylinder mounting plate is provided with cylinder, be provided with by the tooth bar installing plate of air cylinder driven in cylinder mounting plate, the tooth bar on tooth bar installing plate drives pusher work by meshed gears.
6. door pocket welding robot system according to claim 1, it is characterized in that, described little connector feed mechanism comprises elevating mechanism and transfer mechanism, elevating mechanism is arranged in frame, transfer mechanism is arranged on above elevating mechanism, be connected with multiple backstay between elevating mechanism and transfer mechanism, frame top is also provided with rack.
7. door pocket welding robot system according to claim 1, it is characterized in that, described smallclothes transfer mechanism comprises two transfer machines be arranged on crossbeam, each transfer machine is made up of mutual vertically disposed horizontal component and vertical portion, horizontal component is made up of the precise linear guide on servomotor, accurate retarding machine and crossbeam, and vertical portion is made up of cylinder and line slideway.
8. door pocket welding robot system according to claim 1, it is characterized in that, the Liang Tai robot that described welding system is driven by the source of welding current forms, and Liang Tai robot is separately positioned on mass transport line both sides, and Liang Tai robot is separately positioned on smallclothes transfer mechanism both sides simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520675817.9U CN204975733U (en) | 2015-09-02 | 2015-09-02 | Door pocket welding robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520675817.9U CN204975733U (en) | 2015-09-02 | 2015-09-02 | Door pocket welding robot system |
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| Publication Number | Publication Date |
|---|---|
| CN204975733U true CN204975733U (en) | 2016-01-20 |
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ID=55110151
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520675817.9U Expired - Fee Related CN204975733U (en) | 2015-09-02 | 2015-09-02 | Door pocket welding robot system |
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| Country | Link |
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| CN (1) | CN204975733U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
| CN107553020A (en) * | 2017-09-14 | 2018-01-09 | 浙江瑞弗航空航天技术装备有限公司 | Automotive floor panel welding and assembling production lines |
| CN107617835A (en) * | 2017-09-14 | 2018-01-23 | 浙江瑞弗航空航天技术装备有限公司 | Welding robot workstation |
| CN111531899A (en) * | 2020-04-29 | 2020-08-14 | 安徽万朗磁塑股份有限公司 | Full-automatic welding production line for refrigerator door sealing strips |
| CN112404823A (en) * | 2020-11-25 | 2021-02-26 | 巨龙电梯有限公司 | Small door pocket welding robot tool |
-
2015
- 2015-09-02 CN CN201520675817.9U patent/CN204975733U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171255A (en) * | 2015-09-02 | 2015-12-23 | 上海思客琦自动化工程有限公司 | Door pocket welding robot system |
| CN107553020A (en) * | 2017-09-14 | 2018-01-09 | 浙江瑞弗航空航天技术装备有限公司 | Automotive floor panel welding and assembling production lines |
| CN107617835A (en) * | 2017-09-14 | 2018-01-23 | 浙江瑞弗航空航天技术装备有限公司 | Welding robot workstation |
| CN107617835B (en) * | 2017-09-14 | 2024-06-04 | 浙江瑞弗航空航天技术装备有限公司 | Welding robot workstation |
| CN107553020B (en) * | 2017-09-14 | 2024-06-07 | 浙江瑞弗机电有限公司 | Automobile floor welding production line |
| CN111531899A (en) * | 2020-04-29 | 2020-08-14 | 安徽万朗磁塑股份有限公司 | Full-automatic welding production line for refrigerator door sealing strips |
| CN111531899B (en) * | 2020-04-29 | 2022-04-08 | 安徽万朗磁塑股份有限公司 | Full-automatic welding production line for refrigerator door sealing strips |
| CN112404823A (en) * | 2020-11-25 | 2021-02-26 | 巨龙电梯有限公司 | Small door pocket welding robot tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 201616 Building 8, 650 Guanghua Road, Xiaokunshan Town, Songjiang District, Shanghai Patentee after: Shanghai sikeqi Intelligent Equipment Technology Co.,Ltd. Address before: 201614 Building 8, 650 Guanghua Road, Xiaokunshan Town, Songjiang District, Shanghai Patentee before: SHANGHAI SKEQI AUTOMATION ENGINEERING Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20210902 |
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| CF01 | Termination of patent right due to non-payment of annual fee |