CN103015651A - Composition board, manufacture method and die for manufacturing composition board - Google Patents
Composition board, manufacture method and die for manufacturing composition board Download PDFInfo
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- CN103015651A CN103015651A CN2012105636090A CN201210563609A CN103015651A CN 103015651 A CN103015651 A CN 103015651A CN 2012105636090 A CN2012105636090 A CN 2012105636090A CN 201210563609 A CN201210563609 A CN 201210563609A CN 103015651 A CN103015651 A CN 103015651A
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- compoboard
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Abstract
The invention relates to the technical field of building materials, in particular to a composition board, a manufacture method and a die for manufacturing the composition board. The composition board comprises a frame and embedding plates, wherein a plurality of frame units are arranged in the frame, one embedding plate is embedded in each frame unit, and the thickness of the embedding plate is equal to the thickness of the frame; a first connecting structure connected with a pull rod and a second connecting structure which is in fit connection with composition boards adjacent to the frame when a suspended ceiling is made are arranged on the frame; and the embedding plates are made of a plate material, and the plate material comprises 0.6 to 1 part of fire-proof material, 5.2-9 parts of filling material, 1-2 parts of cement fiber and 0.8 to 1 part of foaming agent. The composition board, the manufacture method and the die for manufacturing the composition board, provided by the invention, have the advantage that the construction process can be simplified when the suspended ceiling is made by the composition board.
Description
Technical field
The present invention relates to the construction timber technical field, particularly a kind of compoboard, preparation method and compoboard mould.
Background technology
Furred ceiling refers to the top decoration of house dwelling environment, is the important component part of interior decoration.Furred ceiling not only plays the effect of beautiful decoration, and plays insulation, heat insulation effect, also is simultaneously the hidden layer of the line equipment of laying in the engineerings such as electric, air-conditioning, communication, fire prevention, warning.
Ceiling method of the prior art is generally, and pull bar and keel at first are installed on the roof.Wherein an end of pull bar is connected with the load-carrying members on roof, and the other end is connected with keel.Keel are main load carriers of whole furred ceiling design, and the weight of bearing are transferred to the load-carrying members on roof by pull bar.Particularly these keel be generally the construction workman be formed by connecting at the construction field (site).During laydown, along the same direction on roof, be a row with a plurality of keel successively lapped layup at first, then laying of ceiling board be connected on the keel, carry out in this way other row's keel and the connection of ceiling board and lay.Wherein ceiling board relatively more commonly used has sheet asbestos, gypsum plank etc. in the prior art.Take gypsum plank as example, it is tabular that the gypsum plank that is used for furred ceiling is cuboid, and its length is approximately 500 millimeters, and width is approximately 500 millimeters, about about 1 centimetre of thickness, and Thickness Ratio is thinner, and size is smaller, and one one is connected to gypsum plank on the keel when laying.
When carrying out furred ceiling in the prior art, at first need the lapped layup keel, then lay gypsum plank at keel, so when utilizing ceiling board such as the gypsum plank class to carry out furred ceiling in the prior art, the work progress more complicated.
Summary of the invention
Compoboard provided by the invention, preparation method and compoboard mould utilize this compoboard furred ceiling can simplify work progress.
In order to solve this technical problem, the present invention is achieved in that compoboard, comprising: framework and insert plate; Be provided with a plurality of frame units in the described framework, all embedding in each described frame unit has an insert plate, and the thickness of described insert plate is identical with the thickness of described framework; The second syndeton that the described compoboard that is provided with for the first syndeton that is connected with pull bar on the described framework and is adjacent when being used for furred ceiling is connected;
Described insert plate is made with material by plate, and described plate comprises with material: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
Preferably, described framework is quadrilateral frame, and is provided with orthogonal transverse beam and longitudinal beam in described quadrilateral frame, and described frame unit is separated by described transverse beam and longitudinal beam.
Preferably, described framework is wood frame.
Preferably, first hole of described the first syndeton for utilizing bolt and latch to be connected with pull bar.
Preferably, second hole of described the second syndeton for utilizing the latch described compoboard that the position is adjacent to connect.
Preferably, described the second syndeton is the groove that cooperatively interacts and projection of described compoboard connection that can the position is adjacent.
Preferably, described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride.
Be used for making the compoboard mould of described compoboard, it is characterized in that this mould comprises patrix and counterdie;
Described counterdie is provided with groove, and described patrix is one flat plate; Described patrix cooperates formation compoboard die cavity with the inside of described counterdie, and described patrix is provided with sprue;
The shape of described compoboard die cavity and the shape of described compoboard are complementary.
The preparation method of described compoboard comprises the following steps:
Described framework is put into the counterdie of the described mould of claim 7, add a cover afterwards described patrix, so that described framework is positioned at described compoboard die cavity;
In described compoboard die cavity, inject the mixing slurry that is formed with material and the mixing of 30%-40% water by the described plate of 60%-70% by described sprue, and making described mixing slurry fill all described frame units, the implantation temperature of wherein said mixing slurry is 150-160 degree centigrade;
Exert pressure to described patrix, with described mixing slurry and described framework consolidation;
The described mixing slurry of consolidation is cooled to 50-60 degree centigrade with described framework;
Open described patrix, from described compoboard die cavity, take out described compoboard.
Preferably, after the described step that makes described compoboard, further comprise: described compoboard is repaired.
By compoboard provided by the invention, preparation method and compoboard mould, can reach following beneficial effect:
Compoboard of the present invention comprises framework and embeds version, wherein make the plate that embeds version and comprise Cement fibre with material, this Cement fibre can make compoboard have certain weight capacity, comprise that fire proofing material can make this compoboard have fire-proof function, also comprise packing material and blowing agent, described packing material and blowing agent can make this compoboard have the effect that certain hole plays insulation, heat insulation, sound absorption, sound insulation, so this compoboard is suitable for as ceiling material.Be provided with further a plurality of frame units in the framework, all embedding in each described frame unit has an insert plate, and the thickness of described insert plate is identical with the thickness of described framework; Each frame unit plays the effect of supporting setting to the embedding version that embeds wherein, and is provided with for the first syndeton that is connected with pull bar on the framework and the second syndeton that the described compoboard that is adjacent during for furred ceiling is connected; When furred ceiling, do not need laydown, but directly be connected with pull bar by the first structure on the compoboard, will make up weight transfer with plate on the load-carrying members in the house that is connected with pull bar.And the second syndeton of being connected of the described compoboard that is adjacent when on the framework of compoboard, also being provided with for furred ceiling, can make adjacent compoboard direct splicing together by the second syndeton.Therefore compoboard of the present invention, preparation method and mould do not need laydown when utilizing this compoboard furred ceiling, connect easyly between the adjacent compoboard, therefore can simplify work progress.
Description of drawings
In order to be illustrated more clearly in the specific embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in the specific embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the embodiment of the invention 1 compoboard;
Fig. 2 is the flow chart of the preparation method of the embodiment of the invention 4 compoboards.
Description of drawings: 1-framework, 2-insert plate, 3-the second syndeton, 4-the first syndeton.
The specific embodiment
Below with reference to accompanying drawing the technical scheme of various embodiments of the present invention is carried out clear, complete description, obviously, described embodiment only is a part of embodiment of the present invention, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are resulting all other embodiment under the prerequisite of not making creative work, all belong to the scope that the present invention protects.
Embodiment 1
The embodiment of the invention 1 provides a kind of compoboard, as shown in Figure 1, comprising: framework 1 and insert plate 2; Be provided with a plurality of frame units in the framework 1, all embedding in each described frame unit has an insert plate 2, and the thickness of insert plate 2 is identical with the thickness of framework 1; The second syndeton 3 that the described compoboard that is provided with for the first syndeton 4 that is connected with pull bar on the framework 1 and is adjacent when being used for furred ceiling is connected;
Particularly, the used plate of present embodiment compoboard can be for having arbitrarily the material of fire-proof function with the fire proofing material that comprises in the material, and for example this fire proofing material can be in alumina, flake asbestos, perlite, polyvinyl chloride, the chlorinated polyvinyl chloride one or more.Not only make insert plate 2 have moistureproof function by fire proofing material but also can make compoboard have protection against the tide, the function such as wear-resisting.
Described packing material can be any making sheet inserts, such as can thinking expanded polyethylene foam inserts, calcium carbonate-filled material etc., by plate with add in the material packing material can make make compoboard density little, have insulation, protection against the tide, heat insulation, sound insulation, a function such as antifriction, anti-aging, corrosion-resistant.
Described blowing agent can make the tiny hole of insert plate 2 interior formation, described Cement fibre is mixed by cement and cellulose, can make compoboard have certain weight capacity, therefore this compoboard is suitable for as ceiling material, makes the compoboard that makes have the functions such as insulation, protection against the tide, heat insulation, sound insulation, fire prevention.
The second syndeton 3 that the described compoboard that is adjacent when framework 1 is provided with for the first syndeton 4 that is connected with pull bar and is used for furred ceiling further is connected.When furred ceiling, do not need laydown, but directly be connected with pull bar by the first structure on the compoboard, this framework 1 has played the setting of insert plate 2 and firm effect.And the second syndeton 3 of being connected of the described compoboard that is adjacent when on the framework 1 of compoboard, also being provided with for furred ceiling, by the second syndeton 3 adjacent compoboard is linked together.Therefore compoboard of the present invention and preparation method thereof does not need laydown when utilizing this compoboard furred ceiling, connects easyly between the adjacent compoboard, therefore can simplify work progress.
The embodiment of the invention 2 provides a kind of compoboard, comprising: framework and insert plate; Be provided with a plurality of frame units in the described framework, all embedding in each described frame unit has an insert plate, and the thickness of described insert plate is identical with the thickness of described framework; The second syndeton that the described compoboard that is provided with for the first syndeton that is connected with pull bar on the described framework and is adjacent when being used for furred ceiling is connected;
Described insert plate is made with material by plate, and described plate comprises with material: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
Preferably, described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride, the magnesia in the present embodiment and magnesium chloride not only can play the fireproof effect but also can make blowing agent obtain high coefficient of foaming and high-quality foam.
Described packing material can be foam beads, also can be melanin granule, also can comprise simultaneously foam beads and melanin granule.
When comprising foam beads and melanin granule simultaneously, the umber of foam beads is 2.2-4 part, and the umber of melanin granule is 3-5 part.
Foam beads refers to make the smaller white foam particle of compoboard density that makes herein, and melanin granule refers to can increase the black foam beads of compoboard intensity when can reducing compoboard density.
Plate in the present embodiment is not selected gypsum plank with material comparative optimization ground, because the density ratio of gypsum is larger, the thickness of the insert plate that makes can not be too thick otherwise can makes the weight ratio of this compoboard larger, and the pulling force of pull bar is increased.
Plate is with comprising packing material in the present embodiment in the material, and this packing material is that lightweight filler can make the density of compoboard smaller, thus this compoboard can make thicker, preferably, the thickness of this compoboard can be 3-20 centimetre.For example can be set to 10-20 centimetre by this compoboard.This moment can be with the making sheet material of this compoboard as vertical partition wall.
Because this compoboard has the function of insulation, fire prevention, protection against the tide, sound-absorbing, sound insulation, therefore utilize this compoboard as the making sheet material of vertical partition wall, make the vertical partition wall that makes have the effect of insulation, fire prevention, protection against the tide, sound-absorbing, sound insulation.
Because the density of the compoboard of present embodiment is smaller, therefore compoboard can be made as larger size, for example this compoboard is rectangular frame, and its length is 0.6 meter, and width is 0.6 meter, and thickness is 0.05 meter; Perhaps this compoboard is rectangular frame, and its length is 2.4 meters, and width is 1.2 meters, and thickness is 0.05 meter.Because it is larger that the size of this compoboard can be done, when therefore utilizing this compoboard furred ceiling or utilizing this compoboard to make vertical partition wall, the small number of used compoboard, and also splicing is convenient between the compoboard, is beneficial to construction.
Framework in the present embodiment can plastic steel framework, metal framework etc., and preferably, described framework is wood frame; Adopt wood frame to be beneficial to being connected of this compoboard and suspension rod, while wood frame Stability Analysis of Structures is not yielding.
Utilize this compoboard to carry out furred ceiling, laydown has not been simplified work progress.For the furred ceiling that further is conducive to this compoboard uses, the first syndeton that arranges on the framework and the structure of the second syndeton should guarantee the simple installation of this compoboard simultaneously.
For example described the first syndeton is first hole that can utilize bolt and latch to be connected with pull bar.
Described the second syndeton is many for second hole that can utilize the latch described compoboard that the position is adjacent to connect.
Perhaps described the second syndeton is the groove that cooperatively interacts and projection of described compoboard connection that can the position is adjacent.
Compoboard in the present embodiment comprises framework, and the effect that this framework plays support, finalizes the design the insert plate that is formed with material by plate, be arranged on described framework inside is so that the combined board structure that makes is more firm, shape is more stable.
The plate that wherein adopts makes the compoboard that makes have the functions such as insulation, protection against the tide, heat insulation, sound insulation, fire prevention with material, therefore adopts this compoboard to make furred ceiling or vertical partition wall and has reasonable insulation, protection against the tide, heat insulation, sound insulation, fire prevention texts.
And because the used plate of this compoboard makes this compoboard have good moisture effect with material, so that it is difficult for the suction distortion, the support setting effect that has simultaneously framework is more stable, so this compoboard is can application life long.
Because this compoboard has good moisture effect, not yielding come off safer.And be provided with a plurality of the first holes at framework, and utilize bolt or latch directly to be connected with pull bar by a plurality of the first holes, do not need to arrange keel, simplify the work progress of furred ceiling.Further be provided with a plurality of the second holes at framework, connect by latch between hole corresponding to the position of adjacent compoboard, connected mode is simple to operation, has further simplified the work progress of furred ceiling.
Can make the formation compoboard by this mould, and not need laydown when utilizing this compoboard furred ceiling, connect easyly between the adjacent compoboard, therefore can simplify work progress.
The embodiment of the invention 4 provides the preparation method of compoboard, can make forming as described in Example 1 compoboard according to the method, and main treatment step as shown in Figure 2, comprising:
Step S41: described framework is put into the counterdie of the described mould of claim 7, add a cover afterwards described patrix, so that described framework is positioned at described compoboard die cavity;
Step S42: in described compoboard die cavity, inject the mixing slurry that is formed with material and the mixing of 30%-40% water by the described plate of 60%-70% by described sprue, and making described mixing slurry fill all described frame units, the implantation temperature of wherein said mixing slurry is 150-160 degree centigrade;
Step S43: exert pressure to described patrix, with described mixing slurry and described framework consolidation;
Step S44: the described mixing slurry of consolidation is cooled to 50-60 degree centigrade with described framework;
Step S45: open described patrix, from described compoboard die cavity, take out described compoboard.
The method of making formation compoboard can have multiple arbitrarily, and structure can realize utilizing this compoboard furred ceiling can simplify work progress as long as the compoboard that makes has as described in Example 1.
Particularly, the preparation method of the compoboard by present embodiment can make as described in Example 1 compoboard, and utilizes the compoboard furred ceiling that makes by the method can simplify work progress.
Preferably, after the described step that makes described compoboard, further comprise: described compoboard is repaired.
Various embodiment provided by the invention can be as required in any way mutually combination, the technical scheme that obtains by this combination, also within the scope of the invention.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.Like this, if of the present invention these are revised and modification belongs within the scope of claim of the present invention and equivalent technologies thereof, then the present invention also comprises these changes and modification interior.
Claims (10)
1. compoboard is characterized in that, comprising: framework and insert plate; Be provided with a plurality of frame units in the described framework, all embedding in each described frame unit has an insert plate, and the thickness of described insert plate is identical with the thickness of described framework; The second syndeton that the described compoboard that is provided with for the first syndeton that is connected with pull bar on the described framework and is adjacent when being used for furred ceiling is connected;
Described insert plate is made with material by plate, and described plate comprises with material: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
2. compoboard according to claim 1 is characterized in that, described framework is quadrilateral frame, and is provided with orthogonal transverse beam and longitudinal beam in described quadrilateral frame, and described frame unit is separated by described transverse beam and longitudinal beam.
3. compoboard according to claim 1 is characterized in that, described framework is wood frame.
4. compoboard according to claim 1 is characterized in that, first hole of described the first syndeton for utilizing bolt and latch to be connected with pull bar.
5. compoboard according to claim 1 is characterized in that, second hole of described the second syndeton for utilizing the latch described compoboard that the position is adjacent to connect.
6. compoboard according to claim 1 is characterized in that, described the second syndeton is the groove that cooperatively interacts and projection of described compoboard connection that can the position is adjacent.
7. compoboard according to claim 1 is characterized in that,
Described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride.
8. be used for making the compoboard mould of each described compoboard of claim 1-7, it is characterized in that this mould comprises patrix and counterdie;
Described counterdie is provided with groove, and described patrix is one flat plate; Described patrix cooperates formation compoboard die cavity with the inside of described counterdie, and described patrix is provided with sprue;
The shape of described compoboard die cavity and the shape of described compoboard are complementary.
9. the preparation method of the described compoboard of claim 1 is characterized in that, comprises the following steps:
Described framework is put into the counterdie of the described mould of claim 7, add a cover afterwards described patrix, so that described framework is positioned at described compoboard die cavity;
In described compoboard die cavity, inject the mixing slurry that is formed with material and the mixing of 30%-40% water by the described plate of 60%-70% by described sprue, and making described mixing slurry fill all described frame units, the implantation temperature of wherein said mixing slurry is 150-160 degree centigrade;
Exert pressure to described patrix, with described mixing slurry and described framework consolidation;
The described mixing slurry of consolidation is cooled to 50-60 degree centigrade with described framework;
Open described patrix, from described compoboard die cavity, take out described compoboard.
10. compoboard preparation method according to claim 8 is characterized in that, after the described step that makes described compoboard, further comprises: described compoboard is repaired.
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CN201210563609.0A CN103015651B (en) | 2012-12-21 | 2012-12-21 | Composition board, manufacture method for manufacturing composition board |
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CN201210563609.0A CN103015651B (en) | 2012-12-21 | 2012-12-21 | Composition board, manufacture method for manufacturing composition board |
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CN103015651A true CN103015651A (en) | 2013-04-03 |
CN103015651B CN103015651B (en) | 2015-05-06 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US4180233A (en) * | 1971-05-26 | 1979-12-25 | Housing Systems, Inc. | Building construction system |
CN1103696A (en) * | 1994-06-21 | 1995-06-14 | 陈诚 | Multi-functional indoor ceiling and its producing method |
CN1380268A (en) * | 2002-05-27 | 2002-11-20 | 姜锡高 | Magnesium-made fire-proof heat-insulating material and its product |
CN1396140A (en) * | 2002-07-11 | 2003-02-12 | 龚德馨 | Light-weight foamed magnesia wall slab |
CN2594363Y (en) * | 2002-06-24 | 2003-12-24 | 上海德瑞金属制品有限公司 | Unit assembled frame structure |
CN2716384Y (en) * | 2004-06-18 | 2005-08-10 | 上海德瑞金属制品有限公司 | Combined frame structure |
CN102653961A (en) * | 2011-03-02 | 2012-09-05 | 有限公司力乘 | Fire-proof plate with coupling holes, manufacture method of fire-proof plate and mould used for fire-proof plate |
-
2012
- 2012-12-21 CN CN201210563609.0A patent/CN103015651B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4180233A (en) * | 1971-05-26 | 1979-12-25 | Housing Systems, Inc. | Building construction system |
CN1103696A (en) * | 1994-06-21 | 1995-06-14 | 陈诚 | Multi-functional indoor ceiling and its producing method |
CN1380268A (en) * | 2002-05-27 | 2002-11-20 | 姜锡高 | Magnesium-made fire-proof heat-insulating material and its product |
CN2594363Y (en) * | 2002-06-24 | 2003-12-24 | 上海德瑞金属制品有限公司 | Unit assembled frame structure |
CN1396140A (en) * | 2002-07-11 | 2003-02-12 | 龚德馨 | Light-weight foamed magnesia wall slab |
CN2716384Y (en) * | 2004-06-18 | 2005-08-10 | 上海德瑞金属制品有限公司 | Combined frame structure |
CN102653961A (en) * | 2011-03-02 | 2012-09-05 | 有限公司力乘 | Fire-proof plate with coupling holes, manufacture method of fire-proof plate and mould used for fire-proof plate |
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