CN103015651B - Composition board, manufacture method for manufacturing composition board - Google Patents

Composition board, manufacture method for manufacturing composition board Download PDF

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Publication number
CN103015651B
CN103015651B CN201210563609.0A CN201210563609A CN103015651B CN 103015651 B CN103015651 B CN 103015651B CN 201210563609 A CN201210563609 A CN 201210563609A CN 103015651 B CN103015651 B CN 103015651B
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compoboard
framework
frame
syndeton
patrix
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CN201210563609.0A
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CN103015651A (en
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付文祥
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Individual
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Abstract

The invention relates to the technical field of building materials, in particular to a composition board, a manufacture method and a die for manufacturing the composition board. The composition board comprises a frame and embedding plates, wherein a plurality of frame units are arranged in the frame, one embedding plate is embedded in each frame unit, and the thickness of the embedding plate is equal to the thickness of the frame; a first connecting structure connected with a pull rod and a second connecting structure which is in fit connection with composition boards adjacent to the frame when a suspended ceiling is made are arranged on the frame; and the embedding plates are made of a plate material, and the plate material comprises 0.6 to 1 part of fire-proof material, 5.2-9 parts of filling material, 1-2 parts of cement fiber and 0.8 to 1 part of foaming agent. The composition board, the manufacture method and the die for manufacturing the composition board, provided by the invention, have the advantage that the construction process can be simplified when the suspended ceiling is made by the composition board.

Description

Compoboard and preparation method
Technical field
The present invention relates to construction timber technical field, particularly a kind of compoboard, preparation method and compoboard mould.
Background technology
Furred ceiling refers to the roof trim of house dwelling environment, is the important component part of interior decoration.Furred ceiling not only plays the effect of beautiful decoration, and plays insulation, heat insulation effect, be also simultaneously electrically, air-conditioning, communication, fire prevention, the hidden layer of line equipment laid in the engineering such as warning.
Ceiling method of the prior art is generally, and first installs pull bar and keel on roof.Wherein one end of pull bar is connected with the load-carrying members on roof, and the other end is connected with keel.Keel are main load carriers of whole furred ceiling design, and by pull bar, the weight of bearing are transferred to the load-carrying members on roof.These keel are generally construction worker and are formed by connecting at the construction field (site) particularly.During laydown, first along the same direction on roof, be a row by multiple keel successively lapped layup, be then connected on keel by ceiling board one piece of one piece of laying, the connection of the keel and ceiling board that carry out other row is in this way laid.Wherein relatively conventional in prior art ceiling board has sheet asbestos, gypsum plank etc.For gypsum plank, the gypsum plank for furred ceiling is cuboid tabular, and its length is approximately 500 millimeters, and width is approximately 500 millimeters, about 1 cm of thickness, and Thickness Ratio is thinner, and size is smaller, and when laying, gypsum plank is connected on keel by one piece one piece.
When carrying out furred ceiling in prior art, first need lapped layup keel, then on keel, lay gypsum plank, when therefore utilizing the ceiling board as gypsum plank class to carry out furred ceiling in prior art, work progress more complicated.
Summary of the invention
Compoboard provided by the invention, preparation method and compoboard mould, utilize this compoboard furred ceiling to simplify work progress.
In order to solve this technical problem, the present invention is achieved in that compoboard, comprising: framework and insert plate; Be provided with multiple frame unit in described framework, be all embedded with one piece of insert plate in each described frame unit, and the thickness of described insert plate be identical with the thickness of described framework; Described framework is provided with the second syndeton that the first syndeton for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected;
Described insert plate is made up of plate material, and described plate material comprises: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
Preferably, described framework is quadrilateral frame, and is provided with orthogonal transverse beam and longitudinal beam in described quadrilateral frame, and described frame unit is separated by described transverse beam and longitudinal beam.
Preferably, described framework is wood frame.
Preferably, described first syndeton is first hole that bolt and latch can be utilized to be connected with pull bar.
Preferably, described second syndeton is second hole that latch can be utilized to be connected by described compoboard adjacent for position.
Preferably, described second syndeton is the groove cooperatively interacted and projection that described compoboard adjacent for position can be connected.
Preferably, described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride.
For making the compoboard mould of described compoboard, it is characterized in that, this mould comprises patrix and counterdie;
Described counterdie is provided with groove, and described patrix is one flat plate; The internal engagement of described patrix and described counterdie forms compoboard die cavity, and described patrix is provided with sprue;
The shape of described compoboard die cavity and the mating shapes of described compoboard.
The preparation method of described compoboard, comprises the following steps:
Described framework is put into the counterdie of mould described in claim 7, add a cover described patrix afterwards, be positioned at described compoboard die cavity to make described framework;
In described compoboard die cavity, the mixing slurry be mixed to form by plate material described in 60%-70% and 30%-40% water is injected by described sprue, and making described mixing starch all described frame units of filling, the implantation temperature of wherein said mixing slurry is 150-160 degree Celsius;
Pressure is applied, by described mixing slurry and described framework consolidation to described patrix;
The described mixing slurry of consolidation is cooled to 50-60 degree Celsius with described framework;
Open described patrix, from described compoboard die cavity, take out described compoboard.
Preferably, after the step of described obtained described compoboard, comprise further: described compoboard is repaired.
By compoboard provided by the invention, preparation method and compoboard mould, following beneficial effect can be reached:
Compoboard of the present invention comprises framework and embeds version, wherein make the plate material embedding version and comprise Cement fibre, this Cement fibre can make compoboard have certain weight capacity, comprising fire proofing material can make this compoboard have fire-proof function, also comprise packing material and blowing agent, described packing material and blowing agent can make this compoboard have certain hole play insulation, heat insulation, sound absorption, sound insulation effect, therefore this compoboard is suitable for as ceiling material.Be provided with multiple frame unit in framework further, be all embedded with one piece of insert plate in each described frame unit, and the thickness of described insert plate be identical with the thickness of described framework; Each frame unit plays to embedding embedding version wherein the effect supporting setting, and the second syndeton that the first syndeton framework is provided with for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected; When furred ceiling, do not need laydown, but be directly connected with pull bar by the first structure on compoboard, with by combination by the weight transfer of plate in the load-carrying members in the house be connected with pull bar.And on the framework of compoboard, be also provided with the second syndeton that the described compoboard for being adjacent during furred ceiling is connected, adjacent compoboard direct splicing can be made together by the second syndeton.Therefore compoboard of the present invention, preparation method and mould, utilizes during this compoboard furred ceiling and does not need laydown, connect easy between adjacent compoboard, therefore, it is possible to simplify work progress.
Accompanying drawing explanation
In order to be illustrated more clearly in the specific embodiment of the invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in detailed description of the invention or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the embodiment of the present invention 1 compoboard;
Fig. 2 is the flow chart of the preparation method of the embodiment of the present invention 4 compoboard.
Accompanying drawing illustrates: 1-framework, 2-insert plate, 3-second syndeton, 4-first syndeton.
Detailed description of the invention
Carry out clear, complete description below with reference to accompanying drawing to the technical scheme of various embodiments of the present invention, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, other embodiments all that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belong to the scope that the present invention protects.
Embodiment 1
The embodiment of the present invention 1 provides a kind of compoboard, as shown in Figure 1, comprising: framework 1 and insert plate 2; Be provided with multiple frame unit in framework 1, be all embedded with one piece of insert plate 2 in each described frame unit, and the thickness of insert plate 2 be identical with the thickness of framework 1; Framework 1 is provided with the second syndeton 3 that the first syndeton 4 for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected;
Insert plate 2 is made up of plate material, and described plate material comprises: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
Particularly, the fire proofing material that the present embodiment compoboard plate material used comprises can for having arbitrarily the material of fire-proof function, and such as this fire proofing material can be one or more in alumina, flake asbestos, perlite, polyvinyl chloride, chlorinated polyvinyl chloride.Not only make insert plate 2 have moistureproof function by fire proofing material but also compoboard can be made to have protection against the tide, the function such as wear-resisting.
Described packing material can be any making sheet inserts, can be such as expanded polyethylene foam inserts, calcium carbonate-filled material etc., by add in plate material that packing material can make to obtain compoboard density little, there is insulation, protection against the tide, heat insulation, sound insulation, the function such as antifriction, anti-aging, corrosion-resistant.
Described blowing agent can make to form tiny hole in insert plate 2, described Cement fibre is mixed by cement and cellulose, compoboard can be made to have certain weight capacity, therefore this compoboard is suitable for as ceiling material, makes the compoboard obtained have the functions such as insulation, protection against the tide, heat insulation, sound insulation, fire prevention.
The second syndeton 3 that the first syndeton 4 for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected is provided with further on framework 1.When furred ceiling, do not need laydown, but be directly connected with pull bar by the first structure on compoboard, this framework 1 serves setting to insert plate 2 and firm effect.And the second syndeton 3 that the described compoboard be also provided with for being adjacent during furred ceiling is connected on the framework 1 of compoboard, adjacent compoboard can be made to link together by the second syndeton 3.Therefore compoboard of the present invention and preparation method thereof, utilizes during this compoboard furred ceiling and does not need laydown, connect easy between adjacent compoboard, therefore, it is possible to simplify work progress.
Embodiment 2
The embodiment of the present invention 2 provides a kind of compoboard, comprising: framework and insert plate; Be provided with multiple frame unit in described framework, be all embedded with one piece of insert plate in each described frame unit, and the thickness of described insert plate be identical with the thickness of described framework; Described framework is provided with the second syndeton that the first syndeton for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected;
Described insert plate is made up of plate material, and described plate material comprises: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent.
Preferably, described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride, and the magnesia in the present embodiment and magnesium chloride not only can play fireproof effect but also blowing agent can be made to obtain high coefficient of foaming and high-quality foam.
Described packing material can be foam beads, also can be melanin granule, also can comprise foam beads and melanin granule simultaneously.
When to comprise foam beads and melanin granule simultaneously, the number of foam beads is 2.2-4 part, and the number of melanin granule is 3-5 part.
Foam beads refers to the white foam particle that the compoboard density that can make to obtain is smaller herein, and melanin granule refers to the black foam particle that can increase compoboard intensity while can reducing compoboard density.
Plate material in the present embodiment does not select gypsum plank than preferably, because the density ratio of gypsum is comparatively large, the thickness of obtained insert plate can not be too thick otherwise the weight ratio of this compoboard can be made comparatively large, increases the pulling force of pull bar.
In the present embodiment, plate material comprises packing material, and this packing material is lightweight filler that the density of compoboard can be made smaller, therefore this compoboard can make thicker, preferably, the thickness of this compoboard can be 3-20 centimetre.Such as this compoboard can be set to 10-20 centimetre.Now can using the making sheet material of this compoboard as vertical partition wall.
Because this compoboard has the function of insulation, fire prevention, protection against the tide, sound-absorbing, sound insulation, therefore utilize this compoboard as the making sheet material of vertical partition wall, make the vertical partition wall obtained have the effect of insulation, fire prevention, protection against the tide, sound-absorbing, sound insulation.
Because the density of the compoboard of the present embodiment is smaller, therefore compoboard can be made as larger size, such as this compoboard is rectangular frame, and its length is 0.6 meter, and width is 0.6 meter, and thickness is 0.05 meter; Or this compoboard is rectangular frame, its length is 2.4 meters, and width is 1.2 meters, and thickness is 0.05 meter.Because it is larger that the size of this compoboard can be done, when therefore utilizing this compoboard furred ceiling or utilize this compoboard to make vertical partition wall, the small number of compoboard used, and also between compoboard, splicing is convenient, is beneficial to construction.
Framework in the present embodiment can plastic steel framework, metal framework etc., and preferably, described framework is wood frame; Adopt wood frame to be beneficial to the connection of this compoboard and suspension rod, wood frame Stability Analysis of Structures is not yielding simultaneously.
Utilize this compoboard to carry out furred ceiling, laydown does not simplify work progress.Furred ceiling simultaneously in order to be conducive to this compoboard further uses, and the first syndeton that framework is arranged and the structure of the second syndeton should ensure the simple installation of this compoboard.
Such as described first syndeton is first hole that bolt and latch can be utilized to be connected with pull bar.
Described second syndeton is that second hole that latch can be utilized to be connected by described compoboard adjacent for position is many.
Or described second syndeton is the groove cooperatively interacted and projection that described compoboard adjacent for position can be connected.
Compoboard in the present embodiment, comprises framework, this framework to formed by plate material, the insert plate that is arranged on described lower portion plays the effect of support, sizing, make the combined board structure that obtains more firmly, shape is more stable.
Wherein adopted plate material makes the compoboard obtained have the functions such as insulation, protection against the tide, heat insulation, sound insulation, fire prevention, therefore adopts this compoboard to make furred ceiling or vertical partition wall and has the effects such as reasonable insulation, protection against the tide, heat insulation, sound insulation, fire prevention.
And because this compoboard plate material used makes this compoboard have good moisture effect, make its distortion that not easily absorbs water, the support shaping effect simultaneously with framework is more stable, therefore this compoboard can application life long.
Because this compoboard has good moisture effect, not yielding come off safer.And on framework, be provided with multiple first hole, utilize bolt or latch to be directly connected with pull bar by multiple first hole, do not need to arrange keel, simplify the work progress of furred ceiling.On framework, be provided with multiple second hole further, connected by latch between the hole that the position of adjacent compoboard is corresponding, connected mode is simple to operation, further simplify the work progress of furred ceiling.
Embodiment 3
The present embodiment 3 provides a kind of compoboard mould for making the compoboard as described in embodiment 1 and embodiment 2, and this mould comprises patrix and counterdie; Described counterdie is provided with groove, and described patrix is one flat plate; The internal engagement of described patrix and described counterdie forms compoboard die cavity, and described patrix is provided with sprue; The shape of described compoboard die cavity and the mating shapes of described compoboard.
Formation compoboard can be made by this mould, and utilize during this compoboard furred ceiling and do not need laydown, connect easy between adjacent compoboard, therefore, it is possible to simplify work progress.
Embodiment 4
The embodiment of the present invention 4 provides the preparation method of compoboard, and can make according to the method and form compoboard as described in Example 1, main treatment step, as shown in Figure 2, comprising:
Step S41: the counterdie described framework being put into above-mentioned mould, adds a cover described patrix afterwards, is positioned at described compoboard die cavity to make described framework;
Step S42: injected the mixing slurry be mixed to form by plate material described in 60%-70% and 30%-40% water by described sprue in described compoboard die cavity, and making described mixing starch all described frame units of filling, the implantation temperature of wherein said mixing slurry is 150-160 degree Celsius;
Step S43: apply pressure to described patrix, by described mixing slurry and described framework consolidation;
Step S44: the described mixing slurry of consolidation is cooled to 50-60 degree Celsius with described framework;
Step S45: open described patrix, takes out described compoboard from described compoboard die cavity.
Making the method forming compoboard can have multiple arbitrarily, can realize utilizing this compoboard furred ceiling to simplify work progress as long as obtained compoboard has structure as described in Example 1.
Particularly, compoboard as described in Example 1 can be obtained by the preparation method of the compoboard of the present embodiment, and utilize the compoboard furred ceiling by the method is obtained to simplify work progress.
Preferably, after the step of described obtained described compoboard, comprise further: described compoboard is repaired.
Various embodiment provided by the invention can combine as required in any way mutually, the technical scheme obtained by this combination, also within the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if belong within the scope of the claims in the present invention and equivalent technologies thereof to these amendments of the present invention and modification, then the present invention also comprises these change and modification.

Claims (9)

1. compoboard, is characterized in that, comprising: framework and insert plate; Be provided with multiple frame unit in described framework, be all embedded with one piece of insert plate in each described frame unit, described insert plate and described frame unit are compressed to one, and the thickness of described insert plate is identical with the thickness of described framework; Described framework is provided with the second syndeton that the first syndeton for being connected with pull bar and the described compoboard for being adjacent during furred ceiling are connected;
Described insert plate is made up of plate material, and described plate material comprises: 0.6-1 part fire proofing material, 5.2-9 part packing material, 1-2 part Cement fibre and 0.8-1 part blowing agent;
Wherein, described compoboard obtains by the following method, comprising: the counterdie described framework being put into mould, adds a cover patrix afterwards, with the compoboard die cavity making described framework be positioned at described mould;
In described compoboard die cavity, the mixing slurry be mixed to form by plate material described in 60%-70% and 30%-40% water is injected by the sprue of described mould, and making described mixing starch all described frame units of filling, the implantation temperature of wherein said mixing slurry is 150-160 degree Celsius;
Pressure is applied, by described mixing slurry and described framework consolidation to described patrix;
The described mixing slurry of consolidation is cooled to 50-60 degree Celsius with described framework;
Open described patrix, from described compoboard die cavity, take out described compoboard.
2. compoboard according to claim 1, is characterized in that, described framework is quadrilateral frame, and is provided with orthogonal transverse beam and longitudinal beam in described quadrilateral frame, and described frame unit is separated by described transverse beam and longitudinal beam.
3. compoboard according to claim 1, is characterized in that, described framework is wood frame.
4. compoboard according to claim 1, is characterized in that, described first syndeton is first hole that bolt and latch can be utilized to be connected with pull bar.
5. compoboard according to claim 1, is characterized in that, described second syndeton is second hole that latch can be utilized to be connected by described compoboard adjacent for position.
6. compoboard according to claim 1, is characterized in that, described second syndeton is the groove cooperatively interacted and projection that described compoboard adjacent for position can be connected.
7. compoboard according to claim 1, is characterized in that,
Described fire proofing material comprises: 0.4-0.7 part magnesia and 0.2-0.3 part magnesium chloride.
8. the preparation method of compoboard described in claim 1, is characterized in that, comprises the following steps:
Described framework is put into the counterdie of mould, add a cover patrix afterwards, with the compoboard die cavity making described framework be positioned at described mould;
In described compoboard die cavity, the mixing slurry be mixed to form by plate material described in 60%-70% and 30%-40% water is injected by the sprue that described mould is arranged, and making described mixing starch all described frame units of filling, the implantation temperature of wherein said mixing slurry is 150-160 degree Celsius;
Pressure is applied, by described mixing slurry and described framework consolidation to described patrix;
The described mixing slurry of consolidation is cooled to 50-60 degree Celsius with described framework;
Open described patrix, from described compoboard die cavity, take out described compoboard.
9. compoboard preparation method according to claim 8, is characterized in that, after the step of described obtained described compoboard, comprises further: repair described compoboard.
CN201210563609.0A 2012-12-21 2012-12-21 Composition board, manufacture method for manufacturing composition board Expired - Fee Related CN103015651B (en)

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CN201210563609.0A CN103015651B (en) 2012-12-21 2012-12-21 Composition board, manufacture method for manufacturing composition board

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Application Number Priority Date Filing Date Title
CN201210563609.0A CN103015651B (en) 2012-12-21 2012-12-21 Composition board, manufacture method for manufacturing composition board

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CN103015651A CN103015651A (en) 2013-04-03
CN103015651B true CN103015651B (en) 2015-05-06

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4180233A (en) * 1971-05-26 1979-12-25 Housing Systems, Inc. Building construction system
CN1103696A (en) * 1994-06-21 1995-06-14 陈诚 Multi-functional indoor ceiling and its producing method
CN1380268A (en) * 2002-05-27 2002-11-20 姜锡高 Magnesium-made fire-proof heat-insulating material and its product
CN2594363Y (en) * 2002-06-24 2003-12-24 上海德瑞金属制品有限公司 Unit assembled frame structure
CN1396140A (en) * 2002-07-11 2003-02-12 龚德馨 Light-weight foamed magnesia wall slab
CN2716384Y (en) * 2004-06-18 2005-08-10 上海德瑞金属制品有限公司 Combined frame structure
CN102653961A (en) * 2011-03-02 2012-09-05 有限公司力乘 Fire-proof plate with coupling holes, manufacture method of fire-proof plate and mould used for fire-proof plate

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