CN102962412B - Foot ingot die for realizing continuous production and foot ingot produced thereby - Google Patents
Foot ingot die for realizing continuous production and foot ingot produced thereby Download PDFInfo
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- CN102962412B CN102962412B CN201210379200.3A CN201210379200A CN102962412B CN 102962412 B CN102962412 B CN 102962412B CN 201210379200 A CN201210379200 A CN 201210379200A CN 102962412 B CN102962412 B CN 102962412B
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Abstract
The invention discloses a foot ingot die for realizing continuous production. A die cavity of the foot ingot die is an opening cavity which is formed in a manner that an upper die cavity and a lower die cavity are coaxially combined, wherein the upper die cavity and the lower die cavity are two isosceles-trapezoid cavities. The foot ingot die is characterized in that the upper surface length ratio of the upper die cavity to the lower die cavity is 670: 450, the height ratio of the upper die cavity to the lower die cavity is 18: 48, and the lower ends of the two sides of the upper die cavity are provided with upwardly-convex bumps. The foot ingot die for realizing the continuous production has the advantages that the die of a production line is structurally adjusted so as to realize the equal mass of a foot ingot and an aluminum ingot under the condition that the die can adapt to mechanical requirements, the problem that aluminum liquid flow is difficultly controlled caused during the production of the foot ingot and the aluminum ingot is solved, and then, the rapid and continuous production operation is realized.
Description
Technical field
The present invention relates to a kind of aluminium ingot pin ingot and mould thereof, specifically one is used for supporting one pile of aluminium ingot, in the most beneath rebasing use, for the pin ingot of carrying fork truck and produce the mould of this product.
Background technology
At present to pour into a mould the production line using be streamline to aluminium ingot, is that the height that will accumulate according to aluminium ingot is arranged, and is specially: every several aluminium ingots pin ingot of just need to arranging.And aborning, generally all can be more than aluminium ingot to its aluminium material used of the making of pin ingot, like this, when each cast all can occur crawler haulage to pin ingot mould tool, the watering fluence and will adjust of sprue gate, owing to being automatic adjustment, so, in the front and back of watering footnote ingot, because production line adjustment has the problem of individual acceleration and inertia, before and after pin ingot, the weight of aluminium ingot is difficult to stablize, and has error always.Another one shortcoming is exactly: when every pin ingot cast, will slightly pause, and affect efficiency.
The technical problem that the sector will solve is now exactly how to produce a weight and the equiponderant pin ingot of aluminium ingot, and in alleviating pin ingot weight, does not affect its mechanical property as supporting pad.
Summary of the invention
Main task of the present invention is to provide a kind of aluminium ingot pin ingot and mould thereof, specifically a kind of lightweight, aluminium ingot pin ingot that mechanical property is applicable and can produce the mould of this pin ingot.
In order to solve above technical problem, a kind of pin ingot mould tool that serialization is produced of realizing of the present invention, the opening hollow cavity that described pin ingot mould cavity is combined by upper cavity lower mode cavity coaxial line,
Described upper and lower two die cavitys are two isosceles trapezoid cavitys; Its innovative point is:
Described upper cavity: the upper surface Length Ratio of lower mode cavity is: 670-450;
Described upper cavity is 18-48 than the aspect ratio of lower mode cavity;
The lower end, both sides of described upper cavity is provided with the projection raising up, and two waists of upper cavity and the angle of upper horizontal plane are 41
0-58
0.
In order to make above-mentioned mould can make the problem to be solved in the present invention, the invention also discloses a kind of pin ingot that uses this mould to make, concrete scheme is: described pin ingot pours into a mould with pin ingot mould tool coaxial line the integral module forming by upper module lower module, and described upper and lower two modules are two isosceles trapezoid modules; Its innovative point is:
Described upper module: the Length Ratio of lower module is: 670-450;
Described upper module is 18-48 than the aspect ratio of lower module;
The lower end, both sides of described upper module is provided with groove, and two waists of upper cavity and the angle of upper horizontal plane are 41
0-58
0.
The invention has the advantages that: by the adjustment of the structure to production line mould, can adapt under mechanics requirement, realize the quality such as pin ingot and aluminium ingot, thereby the problem of the aluminium flow quantity control difficulty causing while having reduced pin ingot and aluminium ingot production realizes production operation rapidly, continuously.
Brief description of the drawings
Fig. 1 is aluminium ingot production line structural representation of the present invention.
Fig. 2 is the arrangement schematic diagram of pin ingot mould tool and Aluminium ingot mould on aluminium ingot production line of the present invention.
Fig. 3 is pin ingot mould lamps structure schematic diagram of the present invention.
Fig. 4 is pin ingot structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, aluminium ingot production line of the present invention is mainly at support 1 upper support crawler belt 2, and crawler belt 2 is driven and realized transmission by motor 3.Equidistant Aluminium ingot mould 4 and the pin ingot mould tool 5 of being fixed with on crawler belt 2, its distribution mode is: often several Aluminium ingot moulds 4 are fixed a pin ingot mould tool 5 below, the like, the volume of Aluminium ingot mould 4 and pin ingot mould tool 5 equates.
Crawler belt 2 above be provided with pouring nozzle 6, pouring nozzle 6 is communicated with aluminium liquid memory 8 by pipeline 7, is provided with magnetic valve 9 on pipeline 7, magnetic valve 9 is communicated with central control system.This equipment is compared with original equipment, and original equipment is unequal because of the volume of Aluminium ingot mould 4 and pin ingot mould tool 5, and the device of control and adjust flux need to be here set at pouring nozzle 6, and this equipment does not have.The advantage showing: 1, reduce equipment cost; 2, reduce the aluminium material instability of flow that flow-control causes; 3, the quality of ingot aluminum error that minimizing causes because of aluminium material instability of flow is large, forms the probability of substandard products.
The pin ingot that aluminium ingot production line of the present invention equates with aluminium ingot in order to produce quality, improves pin ingot mould lamps structure, specifically as shown in Figure 2.The opening hollow cavity that the die cavity of pin ingot mould tool 5 of the present invention is combined by upper cavity 5a lower mode cavity 5b coaxial line, described upper and lower two die cavitys are two isosceles trapezoid cavitys.The present invention alleviates in order to realize its quality, by upper cavity 5a: the Length Ratio of lower mode cavity 5b is designed to: 670:450; Upper cavity 5a is 18:48 than the aspect ratio of lower mode cavity 5b.The pin ingot mould specification that the present embodiment makes is as follows: the upper surface Design of length of the upper cavity 5a of pin ingot is 670cm, lower surface length is established two ends all than the few 8cm of upper surface length, height 18cm, the upper surface Design of length of lower mode cavity 5b is: 450cm, lower surface Design of length is 390cm, and height design is 48cm.
The design has reduced the height of upper cavity 5a and lower mode cavity 5b, also can say it is to reduce thickness, attenuation.
In order to consider that die cavity attenuation meeting causes that its prepared pin ingot 11 force-bearing situations change, the present invention adjusts two waists of upper cavity 5a and the angle of upper horizontal plane, becomes large on the basis of original mould, is designed to 41
0-58 °.
Be convenient to carrying for the pin ingot 11 that makes to make, the lower end, both sides of the upper cavity 5a of pin ingot mould tool is provided with the projection 14 raising up.
Use this die casting pin ingot to be achieved in that while production, under the commander of central control system, magnetic valve 9 is opened, and aluminium material is quantitatively transferred to pouring nozzle 6 from aluminium liquid memory 8, by pouring nozzle 6 to its below aluminium ingot or pin ingot mould tool in discharging, when quantitative material after rolling, central control system control magnetic valve 9 cuts out, crawler belt 2 entrys into service, next mould is delivered to pouring nozzle 6 belows, magnetic valve 9 is opened, and repeats above-mentioned cast work, so repeatedly.
The pin ingot making through above-mentioned mould, its structure is as follows: as shown in Figure 1, pin ingot 11 of the present invention pours into a mould by upper module 12, lower module 13 use pin ingot mould tool coaxial lines the integral module forming, and described upper and lower two modules are two isosceles trapezoid modules; Upper module: the upper surface Length Ratio of lower module is: 670:450; Upper module is 18:48 than the aspect ratio of lower module.According to the ratio of above-mentioned pin ingot mould tool, the pin ingot specification that the present embodiment makes is as follows: the upper surface Design of length of the upper module 12 of pin ingot is 670cm, lower surface length is established two ends all than the few 8cm of upper surface length, height 18cm, the upper surface Design of length of lower module 13 is: 450cm, lower surface Design of length is 390cm, and height design is 48cm.
The lower end, both sides of described upper module is provided with groove 10, and two waists of upper cavity and the angle of upper horizontal plane are 41
0-58
0.
The design is mainly the height attenuation of upper module 12 and lower module 13, in the design, upper module 12 why can attenuation, reason is at the two ends of upper module, the angle number of degrees to be tuned up, make the original thickening of wall ratio of its end, calculate by mechanics formula, the number of degrees of this angle can be just right, in the aluminium material that practices every conceivable frugality, can just reach again mechanics requirement, guaranteed performance.Improvement principle to lower module 13 height attenuation is such: the carrying arm that when height of lower module 13 is mainly used for carrying fork truck is fork truck inserts the distance that lower module bottom reserves.Through facts have proved, the height of conventional lower module 13 is far longer than the requirement of fork truck itself, and the present invention inserts the lower module 13 needed height in bottom according to fork truck and carried out accurately measuring.Upper and lower module be except making design according to the mechanics of himself, and the consumption of strictly controlling aluminium material according to the grammes per square metre of aluminium ingot again obtains.Efficiently solve the trouble that pin ingot 11 weight and aluminium ingot weight are not inconsistent the production and processing bringing, realized real serialization and produced.
Claims (2)
1. realize the pin ingot mould tool that serialization is produced, the opening hollow cavity that described pin ingot mould cavity is combined by upper cavity lower mode cavity coaxial line, described upper and lower two die cavitys are two isosceles trapezoid cavitys; It is characterized in that: described upper cavity: the upper surface Length Ratio of lower mode cavity is: 670:450; Described upper cavity is 18:48 than the aspect ratio of lower mode cavity; The lower end, both sides of described upper cavity is provided with the projection raising up, and two waists of upper cavity and the angle of upper horizontal plane are 41 °-58 °.
2. realize the pin ingot that serialization is produced, described pin ingot pours into a mould with pin ingot mould tool coaxial line the integral module forming by upper module lower module, and described upper and lower two modules are two isosceles trapezoid modules; It is characterized in that: described upper module: the upper surface Length Ratio of lower module is: 670:450; Described upper module is 18:48 than the aspect ratio of lower module; The lower end, both sides of described upper module is provided with groove, and two waists of upper cavity and the angle of upper horizontal plane are 41 °-58 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210379200.3A CN102962412B (en) | 2012-10-09 | 2012-10-09 | Foot ingot die for realizing continuous production and foot ingot produced thereby |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210379200.3A CN102962412B (en) | 2012-10-09 | 2012-10-09 | Foot ingot die for realizing continuous production and foot ingot produced thereby |
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| Publication Number | Publication Date |
|---|---|
| CN102962412A CN102962412A (en) | 2013-03-13 |
| CN102962412B true CN102962412B (en) | 2014-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210379200.3A Active CN102962412B (en) | 2012-10-09 | 2012-10-09 | Foot ingot die for realizing continuous production and foot ingot produced thereby |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112779380A (en) * | 2020-12-24 | 2021-05-11 | 云南云铝润鑫铝业有限公司 | Efficient deoxidizing table aluminum for steelmaking and casting process thereof |
| CN115319035B (en) * | 2022-08-19 | 2023-10-31 | 眉山市博眉启明星铝业有限公司 | Casting device for aluminum ingot continuous casting production line |
| CN115401569B (en) * | 2022-09-16 | 2023-08-25 | 宁波金田铜业(集团)股份有限公司 | Copper ingot mould polishing spray device and method thereof |
| CN115351247B (en) * | 2022-10-17 | 2023-06-16 | 江苏华茄冶金设备科技有限公司 | Ingot casting machine aluminum ingot demoulding system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB482559A (en) * | 1936-12-10 | 1938-03-31 | Neunkircher Eisenwerk Akt Ges | Improvements in and relating to supporting plates for ingot or like moulds |
| US6289969B1 (en) * | 1998-04-08 | 2001-09-18 | Foseco International Limited | Metal casting |
| CN2638884Y (en) * | 2003-06-27 | 2004-09-08 | 青铜峡铝电有限责任公司 | Aluminium ingot mould |
| CN2726765Y (en) * | 2004-07-26 | 2005-09-21 | 王伟 | Casting die |
| JP3952416B1 (en) * | 2006-09-15 | 2007-08-01 | アサヒセイレン株式会社 | Ingot assembly |
| CN202921875U (en) * | 2012-10-09 | 2013-05-08 | 南通曼特威金属材料有限公司 | Foot ingot mold capable of achieving continuous production and foot ingot prepared by the same |
-
2012
- 2012-10-09 CN CN201210379200.3A patent/CN102962412B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB482559A (en) * | 1936-12-10 | 1938-03-31 | Neunkircher Eisenwerk Akt Ges | Improvements in and relating to supporting plates for ingot or like moulds |
| US6289969B1 (en) * | 1998-04-08 | 2001-09-18 | Foseco International Limited | Metal casting |
| CN2638884Y (en) * | 2003-06-27 | 2004-09-08 | 青铜峡铝电有限责任公司 | Aluminium ingot mould |
| CN2726765Y (en) * | 2004-07-26 | 2005-09-21 | 王伟 | Casting die |
| JP3952416B1 (en) * | 2006-09-15 | 2007-08-01 | アサヒセイレン株式会社 | Ingot assembly |
| CN202921875U (en) * | 2012-10-09 | 2013-05-08 | 南通曼特威金属材料有限公司 | Foot ingot mold capable of achieving continuous production and foot ingot prepared by the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102962412A (en) | 2013-03-13 |
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Effective date of registration: 20151209 Address after: 226000 Jiangsu Province, Nantong City Chongchuan District sik Road No. 9 Patentee after: Nantong University Address before: 226500 Jiangsu province Nantong City Jiuhua Jiuhua town of Rugao City neighborhood 22 groups Patentee before: Nantong Metalwell Co.,Ltd. |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Xingxing Inventor after: Ni Hongjun Inventor after: Lv Shuaishuai Inventor after: Yao Yunhui Inventor after: Ji Jian Inventor before: Ji Jian Inventor before: Li Xia Inventor before: Wang Chujun Inventor before: Lu Jianming |
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Effective date of registration: 20190711 Address after: 223 700 No. 38 Changjiang South Road, Siyang Economic Development Zone, Suqian City, Jiangsu Province Patentee after: JIANGSU HAIGUANG METAL CO., LTD. Address before: 226000 No. 9 Siyuan Road, Chongchuan District, Nantong City, Jiangsu Province Patentee before: Nantong University |
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| TR01 | Transfer of patent right |