CN102935588A - Universal type high-speed intelligent fastening machine with automatic screw supply function - Google Patents

Universal type high-speed intelligent fastening machine with automatic screw supply function Download PDF

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Publication number
CN102935588A
CN102935588A CN2012104850400A CN201210485040A CN102935588A CN 102935588 A CN102935588 A CN 102935588A CN 2012104850400 A CN2012104850400 A CN 2012104850400A CN 201210485040 A CN201210485040 A CN 201210485040A CN 102935588 A CN102935588 A CN 102935588A
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China
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screw
speed intelligent
fastening
type high
universal type
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CN2012104850400A
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CN102935588B (en
Inventor
王承刚
田志涛
崔永明
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Dalian Yun Ming Automation Technology Co Ltd
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Dalian Yun Ming Automation Technology Co Ltd
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Publication of CN102935588A publication Critical patent/CN102935588A/en
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Abstract

The invention relates to a universal type high-speed intelligent fastening machine with an automatic screw supply function. The universal type high-speed intelligent fastening machin comprises a universal type high-speed intelligent automatic screw locking mechanism and a blowing distributed screw separating high-speed intelligent automatic screw supply mechanism, wherein the universal type high-speed intelligent automatic screw locking mechanism can perform accurate and continuous screw fastening operation at any angle in the horizontal direction, the inclined direction, from bottom to top and the like; and the universal type high-speed intelligent automatic screw locking mechanism comprises a screw pushing device, a screw drawing device and a screw fastening device, and can be used for solving the problems that in the screw fastening operations including the screw fastening operation in the horizontal direction, because the center of a concave part of the screw can not be aligned to the center of screwdrivers blades, offsetting is generated during screw fastening and defective products are produced; and finally the mechanism greatly improves the work efficiency. The blowing distributed screw separating high-speed intelligent automatic screw supply mechanism can provide a favorable material supply environment for various screw pegging devices; and by the efficient and stable screw supply function, the screw pegging efficiency is improved and the quality of products with pegged screws is guaranteed.

Description

Automatically for nail universal type high-speed intelligent fastening machine
Technical field
The present invention relates to a kind of high-speed intelligent automatic screw fastening machine.
Background technology
In the occasion of screw fastening assembling, wherein a lot of need of productions carry out repeatedly screw fastening operation at product to be processed, wherein have a lot of products because of its need to adopt horizontal, oblique, the end of to first-class arbitrarily angled screw fastening mode, this class work manually-operated workload is large, and the missing nail phenomenon can appear, so that the urgent needs of every profession and trade improve screw fastening efficient and the quality that laterally waits on the own production line, and along with the in recent years develop rapidly of information electronic industry, also more and more higher for the requirement of screw fastening assembling.
In the production of screw fastening assembling, often a very little product will carry out repeatedly pinning, and different products is also different for the demand of the specification of revolving screw thereon, traditional screw fastening assembling way is to take screwdriver before screwing screw with artificial hand, adopt the mode of permanent magnetic suck, utilize magnetic force that screw is picked up or operating personnel are manual that screw is put into rigging position, and then utilize screwdriver that screw is screwed, this mode of production is so that hand labor intensity is very large, production efficiency is very low, and the quality of product also can't be guaranteed.
Therefore, need a kind of equipment of design, laterally wait the automatic fastening assembling to realize screw, enhance productivity, guarantee the quality of the fastening assembling of cross screw.
Summary of the invention
The present invention is different from existing equipment, do not adopt operating personnel's portable screw fastening machine in the screw fastening process at any angle horizontal the grade, and adopted a kind of first air pressure to blow the again mode of vacsorb screw, namely invented a kind of universal type high-speed intelligent automatic screw nail locking mechanism, the mode that in screw supply process, does not adopt traditional operating personnel to place by hand the screw mode and adopt blowing distribution type separation screw to supply with, be that blowing distribution type separation screw high-speed intelligent supplies the nailing machine structure automatically, it is a kind of automatic for nail universal type high-speed intelligent fastening machine to have designed thus the present invention, having simplified the structure of equipment and the difficulty of operation, is very big improvement and development to existing same category of device.
The technical solution adopted for the present invention to solve the technical problems is: comprise that universal type high-speed intelligent automatic screw nail locking mechanism separates the screw high-speed intelligent and automatically supplies the nailing machine structure with blowing distribution type, described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises the screw pusher, three parts of screw suction means and screw fastening device, the screw suction means is installed on the guide rail, the screw pusher will blow the screw that comes through soft material pipe and be pushed to vaccum suction pipe suction nail position by pushing cylinder, vaccum suction pipe by the screw suction means holds screw again, realize drawing upper nail, screw fastening device is after screw is held, drive spiral shell cutter rotary moving under the cylinder action at the spiral shell cutter, carry out fastening; Getting screw cylinder control vaccum suction pipe moves to screw orientation, screw is drawn in simultaneously vacuum generator effect, the spiral shell cutter drives cylinder and takes driver bit the position of mounting screw to, and the rotation of spiral shell cutter is also shifted to the screw lock position under the spiral shell cutter drives the drive of cylinder, realize the fastening assembling of screw; Screw separates the screw high-speed intelligent by the blowing distribution type that matches and automatically is blown into by soft material pipe in the propelling movement cylinder clip nail mouth of screw pusher for the nailing machine structure, and the clip nail mouth clips screw and is sent to vaccum suction pipe suction nail position; Screw is set near driver bit has or not the affirmation sensor, be equipped with stop on the guide rail, the stroke of restriction vaccum suction pipe, buffer also is set plays the buffering positioning action, it is too fast to prevent that screw fastening from filling translational speed, by being arranged on the photoelectric detection system on the guide rail, detects floating lock;
Described blowing distribution type separates the screw high-speed intelligent and automatically supplies the nailing machine structure, integral installation is on support body, the barrel slant setting wherein rolls, micromachine drives tilted-putted rolling barrel and constantly rotates, the material road leading portion of screw array apparatus reaches in the rolling barrel, the material road of screw array apparatus arranges piezoelectric type straight-line oscillation device, the material road other end of screw array apparatus is connecting the screw separator, the material pipe of screw separator outlet is connecting the screw blowing device, and screw blowing device end connects the universal type high-speed intelligent automatic screw nail locking mechanism that cooperates with mechanism by soft material pipe; The screw blowing device also connects compressed air piping.
Universal type high-speed intelligent automatic screw nail locking mechanism has adopted the upper nail mode of first air-blowing final vacuum assimilating type, such design, solved horizontal the grade in the terminal operation, the problem that screw recess center can't align with the driver bit center, prevent in the work of screw fastening, the deflection of screw lock or situation that at all can't be fastening occur.The screw suction means is installed on the guide rail in the mechanism, the screw suction means is along guide rail movement under cylinder action, guide rail end is equipped with stop, guaranteed the accuracy of screw suction means stroke, and the buffer of lower end, screw fastening device plays the buffering positioning action downwards when advancing, can not damage processed product again when screw fastening device is realized screw lock.Be equipped with photoelectric detection system in the mechanism, its effect can detect the floating lock phenomenon in the screw automatically, accurately, can detect the floating lock problem of 0.3-0.5, thereby does not need to set up special testing staff and operation.Have or not the affirmation sensor by the screw in the mechanism, mechanism has automatic detection for following closely the function that whether puts, has or not screw in place, and when the screw suction means was not drawn to screw, screw fastening device was failure to actuate, and guaranteed that converted products does not suffer damage.Because mechanism has taked the vacuum attraction mode to draw and lock-screw, can draw the iron end on flying dust and the screw, thereby not need to set up special product cleanup crew and operation, reach the effect of increasing work efficiency.Mechanism structure is simplified, and floor space is little, is suitable in the work of narrow position, has solved the problem of the screw lock such as horizontal, and is easy to operate, is conducive to the simplification of production line operation.
Blowing distribution type separates the screw high-speed intelligent and automatically adopts rotary rolling barrel and piezoelectric type straight-line oscillation device associating feed mode for the screw array apparatus of nailing machine structure, the screw of sending in the rolling barrel can both be put with correct attitude, the screw separator has then guaranteed from the work of the stable dispensing of screw array apparatus screw, the screw that will be in the material road junction is separated, and deliver to accurate location, realized that to the work of a plurality of material pipes dispensing screws the screw blowing device has then been finished the screw that will expect in the pipe and has been blown into work in the screw fastening mechanism that matches with mechanism.The mode that the screw blowing device adopts gases at high pressure to blow, with screw blow to screw fastening assemble mechanism that mechanism of the present invention matches in, guaranteed rapidity and reliability for nail.Screw rolling barrel in the mechanism of the present invention rotatablely moves and the vibration of piezoelectric type straight-line oscillation device, so that screw enters the material road, material road upper sensor is sensed some screws, the rolling barrel will stop operating, thereby interrupt supplying with, when material road upper sensor was responded to less than screw, the rolling barrel will be rotated further, vibrate to finish sustainable supply by piezoelectric type straight-line oscillation device, to realize the supply condition of safety and stability.Material road in the mechanism is adjusting size as required, so that the screw of required different size to be provided.During the mechanism feed, screw is vibrated to accurate location by the rolling barrel by piezoelectric type straight-line oscillation device.For different row head of screw or with the screw of the special shapes such as packing ring, can both realize smooth feed.The mechanism structure composition is simple, convenient, can with multiple relevant apparatus coordinating operation, application surface is extensive.
The invention has the beneficial effects as follows: universal type high-speed intelligent automatic screw nail locking mechanism can horizontal, oblique, Down-Up wait the arbitrarily angled continuously accurately screw fastening operation of carrying out.Screw is by being blown in the screw pusher by soft material pipe for the nailing machine structure, put with accurate attitude, the screw pusher is delivered to accurate location, getting screw absorption cylinder control vaccum suction pipe in the screw suction means moves to the screw placement place, screw is drawn in simultaneously vacuum generator effect, has realized drawing upper nail, has solved laterally to wait that screw recess center can't align with the driver bit center in the trip bolt operation, the problem of bad product appears in screw fastening generation deflection.After screw was held by suction means, screw fastening device moved to the product to be processed direction under the effect of spiral shell cutter driving cylinder, and spiral shell cutter rotational lock screw fulfils assignment, and is convenient and swift, greatly improved operating efficiency.The safety of this mechanism and test section, large characteristics of this mechanism, limited block and buffer have been installed in the mechanism, can limit the stroke that the spiral shell cutter moves to the product to be processed direction by stop, can realize cushioning effect by buffer again, prevent that spiral shell cutter translational speed is too fast, damage product to be processed, and the photoelectric detection system in the mechanism, then effectively detected the floating lock phenomenon in the screw fastening process, and then prevent that bad product from flowing into subsequent processing and market, and can debug timely equipment.
Blowing distribution type separates the screw high-speed intelligent and automatically can be screw nail locking mechanism for the nailing machine structure good feed environment is provided, and that utilizes efficient stable send the nail function, realizes improving nailing efficient, guarantees the quality of nailing product.
Description of drawings
The present invention will be further described below in conjunction with accompanying drawing and concrete embodiment.
Fig. 1 is that blowing distribution type of the present invention separates the structure principle chart that the screw high-speed intelligent supplies the nailing machine structure automatically.
Fig. 2 is that blowing distribution type of the present invention separates the top view that the screw high-speed intelligent supplies the nailing machine structure automatically.
Fig. 3 is universal type high-speed intelligent automatic screw fastening machine structure structural front view of the present invention.
Fig. 4 is the side view of universal type high-speed intelligent automatic screw fastening machine structure of the present invention.
Among the figure, 1. screw pusher, 2. buffer, 3. soft material pipe, 4. stop, 5. photoelectric detection system, 6. spiral shell cutter, 7. driver bit, 8. vacuum generator, 9. get the screw cylinder, 10. support body, 11. rolling barrels, 12. screw array apparatus, 13. the screw separator, 14. screw blowing devices.
The specific embodiment
Specify the present invention below in conjunction with embodiment.
As shown in Figure 2, universal type high-speed intelligent automatic screw nail locking mechanism, screw is blowed by soft material pipe 3 and enters in the screw pusher 1, screw pusher 1 pushes to accurate location with it, get screw cylinder 9 control vaccum suction pipes and move to screw orientation, screw is drawn in simultaneously vacuum generator 8 effects, and the spiral shell cutter drives the position that cylinder takes driver bit 7 to the mounting screw of appointment, 6 rotations of spiral shell cutter are also shifted to the screw lock position under the drive of cylinder, realize the fastening assembling of screw.
Equipment is when work, screw is blown in the screw pusher by soft material pipe by the screw feed mechanism that matches, getting screw cylinder promotion vaccum suction pipe moves to it, meanwhile, screw is drawn in the vacuum generator effect, and screw is held by vaccum suction pipe, and the driver bit front end touches screw, the center of guaranteeing driver bit is corresponding with screw recess central point, after the screw pusher was return, screw had or not the affirmation working sensor, when sensor is not sensed screw, screw feed mechanism and screw draw frame machine be task again, draw screw, confirm that when screw has or not sensor examines when not measuring screw equipment alarm again, quit work, get back to initial position; When sensor sensing arrived screw, the spiral shell cutter began to rotate, and cylinder drive spiral shell cutter moves forward and screws screw, realizes fastening assembling, and operation so moves in circles.In addition, be equipped with stop on the guide rail, the stroke of restriction vaccum suction pipe, when screw fastening device was advanced forward, buffer played the buffering positioning action, prevented that screw fastening mechanism translational speed is too fast.In the time of lock-screw, photoelectric detection system can detect the floating lock phenomenon in the screw, as runs into floating lock phenomenon above claimed range, and equipment alarm is in order in time take out bad product.
Such design, so that this equipment has following advantage: at first, mechanism has adopted the again upper nail mode of assimilating type of first air-blowing, solved horizontal the grade in the screw fastening, the problem that screw recess central point and driver bit center are difficult to aim at, prevented in the work of screw fastening, fastening deflection or the situation that at all can't be fastening of occurring that screw occurs, and the screw suction means designs cleverly, reduced the time of screwing, guaranteed the stability of material loading, for the fastening work of back is laid a good groundwork.Secondly, the stop on the guide rail so that the stroke of screw suction means is more accurate, both can have been realized locking, can not damage product to be processed again, had greatly improved the accuracy of mechanism.The installation of buffer so that can not damage product to be processed because of excessive velocities in the process that screw fastening device is advanced forward, has guaranteed stability and the security of mechanism.At last, the design of screw pusher can be when screw fastening device carries out the locking of screw, fastening used screw next time is ready in advance, for place mat is carried out in screw fastening work next time, like this, the efficient of greatly raising work is saved the working time.
As shown in Figure 1, blowing distribution type separates the screw high-speed intelligent and automatically is installed on the support body 10 for the nailing machine structure, barrel 11 slant settings wherein roll, the material road leading portion of screw array apparatus 12 reaches in the rolling barrel 11, the material road other end of screw array apparatus 12 is connecting screw separator 13, the material pipe of screw separator front end exit is connecting screw blowing device 14, and screw blowing device 14 ends can connect the multiple screw fastening device that cooperates with mechanism; Screw blowing device 14 also connects compressed air piping.
Equipment is when work, with the unordered securing member at random rolling barrel 11 of packing into, micromachine drives tilted-putted rolling barrel 11 and constantly rotates, be provided with a plurality of blade angles in the rolling barrel, the securing members such as drive screw roll in rolling barrel 11, attitude accurately screw enters in the middle of the material road inner bolt sequence of screw array apparatus 12, screw in the material road is transported to screw separator 13 by piezoelectric type straight-line oscillation device, its effect is that screw is assigned in the middle of the different material pipes, screw separator 13 connects compressed air piping, under compressed-air actuated blowing, screw separator 13 isolated screws arrive in the screw fastening mechanism that matches with this mechanism through the material pipe, so move in circles, realize continual for nail work.
Such design, so that this equipment has following advantage: at first, equipment has adopted blowing distribution type to separate the mode that screw is supplied with, guaranteed from the work of the stable dispensing of screw array apparatus screw, to from the rolling barrel, send the screw that is in the material road junction and separate, push away feeding pipe, be blown into accurate location, shorten work tempo, improved operating efficiency.At last, screw is delivered to material exit, road by the rolling barrel by piezoelectric type straight-line oscillation, like this, for the special-shaped screw head or with the screw of the special shapes such as double-deck packing ring, can both realize smooth feed, guaranteed extensive use and the practicality of this mechanism.
The present invention is not limited to above-described embodiment, and protection scope of the present invention is all classified in any equivalent concepts or change in the technical scope that the present invention discloses as.

Claims (1)

1. one kind supplies nail universal type high-speed intelligent fastening machine automatically, comprise that universal type high-speed intelligent automatic screw nail locking mechanism separates the screw high-speed intelligent and automatically supplies the nailing machine structure with blowing distribution type, it is characterized in that: described universal type high-speed intelligent automatic screw nail locking mechanism mainly comprises screw pusher (1), three parts of screw suction means and screw fastening device, the screw suction means is installed on the guide rail, screw pusher (1) will blow the screw that comes through soft material pipe (3) and be pushed to vaccum suction pipe suction nail position by pushing cylinder, vaccum suction pipe by the screw suction means holds screw again, realize drawing upper nail, screw fastening device is after screw is held, drive spiral shell cutter (6) rotary moving under the cylinder action at the spiral shell cutter, carry out fastening; Getting screw cylinder (9) control vaccum suction pipe moves to screw orientation, screw is drawn in simultaneously vacuum generator (8) effect, the spiral shell cutter drives the position that cylinder takes driver bit (7) to mounting screw, spiral shell cutter (6) rotation is also shifted to the screw lock position under the drive of spiral shell cutter driving cylinder, realize the fastening assembling of screw; Screw separates the screw high-speed intelligent by the blowing distribution type that matches and automatically is blown into by soft material pipe (3) in the propelling movement cylinder clip nail mouth of screw pusher for the nailing machine structure, and the clip nail mouth clips screw and is sent to vaccum suction pipe suction nail position; Near driver bit (7), screw is set and has or not the affirmation sensor, be equipped with stop (4) on the guide rail, the stroke of restriction vaccum suction pipe, buffer (2) also is set plays the buffering positioning action, it is too fast to prevent that screw fastening from filling translational speed, by being arranged on the photoelectric detection system (5) on the guide rail, detect floating lock;
Described blowing distribution type separates the screw high-speed intelligent and automatically supplies the nailing machine structure, integral installation is on support body (10), barrel (11) slant setting wherein rolls, micromachine drives constantly rotation of tilted-putted rolling barrel (11), the material road leading portion of screw array apparatus (12) reaches in the rolling barrel (11), the material road of screw array apparatus (12) arranges piezoelectric type straight-line oscillation device, the material road other end of screw array apparatus (12) is connecting screw separator (13), the material pipe of screw separator outlet is connecting screw blowing device (14), the terminal universal type high-speed intelligent automatic screw nail locking mechanism that cooperates with mechanism that connects by soft material pipe of screw blowing device (14); Screw blowing device (14) also connects compressed air piping.
CN201210485040.0A 2012-11-23 2012-11-23 Automatic for nail universal type high-speed intelligent fastening machine Expired - Fee Related CN102935588B (en)

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CN102935588B CN102935588B (en) 2015-09-23

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212979A (en) * 2013-04-26 2013-07-24 南通市华冠电器有限公司 Screw automatic tightening device
CN105252263A (en) * 2015-11-20 2016-01-20 东莞市聚川装配自动化技术有限公司 Multi-joint robot capable of automatically locking screws
CN106239117A (en) * 2016-08-25 2016-12-21 河南飞龙(芜湖)汽车零部件有限公司 A kind of auto welding jig screw assembly machine

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Publication number Priority date Publication date Assignee Title
EP0100364A1 (en) * 1981-12-25 1984-02-15 Matsushita Electric Industrial Co., Ltd. Vacuum holding type automatic screw fastening machine
JPH11320289A (en) * 1998-05-13 1999-11-24 Japan Aviation Electronics Ind Ltd Screw fastening robot
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KR100581696B1 (en) * 2005-11-30 2006-05-22 장성호 Automatic screw fastener of vacuum type
CN202079394U (en) * 2011-05-26 2011-12-21 大连运明自动化技术有限公司 Manipulator operating type high-speed intelligent automatic fastening and assembling machine for bolts
CN202185728U (en) * 2011-08-05 2012-04-11 大连运明自动化技术有限公司 High-speed intelligent fastening assembly platform system
CN202985061U (en) * 2012-11-23 2013-06-12 大连运明自动化技术有限公司 Automatic screw-supply universal type high-speed intelligent tightening machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0100364A1 (en) * 1981-12-25 1984-02-15 Matsushita Electric Industrial Co., Ltd. Vacuum holding type automatic screw fastening machine
JPH11320289A (en) * 1998-05-13 1999-11-24 Japan Aviation Electronics Ind Ltd Screw fastening robot
DE10160423A1 (en) * 2001-12-08 2003-06-26 Bergner Verbindungstechnik Gmb Device for feeding a connecting element to a processing unit
KR100581696B1 (en) * 2005-11-30 2006-05-22 장성호 Automatic screw fastener of vacuum type
CN202079394U (en) * 2011-05-26 2011-12-21 大连运明自动化技术有限公司 Manipulator operating type high-speed intelligent automatic fastening and assembling machine for bolts
CN202185728U (en) * 2011-08-05 2012-04-11 大连运明自动化技术有限公司 High-speed intelligent fastening assembly platform system
CN202985061U (en) * 2012-11-23 2013-06-12 大连运明自动化技术有限公司 Automatic screw-supply universal type high-speed intelligent tightening machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212979A (en) * 2013-04-26 2013-07-24 南通市华冠电器有限公司 Screw automatic tightening device
CN103212979B (en) * 2013-04-26 2015-08-19 南通市华冠电器有限公司 Screw automatic screwing device
CN105252263A (en) * 2015-11-20 2016-01-20 东莞市聚川装配自动化技术有限公司 Multi-joint robot capable of automatically locking screws
CN105252263B (en) * 2015-11-20 2017-12-05 东莞市聚川装配自动化技术有限公司 A kind of articulated robot of automatic lock screw
CN106239117A (en) * 2016-08-25 2016-12-21 河南飞龙(芜湖)汽车零部件有限公司 A kind of auto welding jig screw assembly machine

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