CN102849935B - Glass light fixture cutting machine - Google Patents
Glass light fixture cutting machine Download PDFInfo
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- CN102849935B CN102849935B CN201210247110.9A CN201210247110A CN102849935B CN 102849935 B CN102849935 B CN 102849935B CN 201210247110 A CN201210247110 A CN 201210247110A CN 102849935 B CN102849935 B CN 102849935B
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- cutting
- vacuum
- rotating shaft
- clamp
- cutting machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention discloses a glass light fixture cutting machine which improves the automation level of machinery for glass light fixture cutting, and comprises a rotating disc, a vacuum clamp, a positioning adjusting boosting device, a cutting marking device, a cutting separating device, and a flame jetting device; original processes of cutting, quenching, burring, and the like which need separated operation and independent mechanical or manual processing are integrated into a whole machine which is operated integrally and automatically. The glass light fixture cutting machine improves the automation level of machinery for glass light fixture cutting, saves worker labor force, and improves output; the machine is compact and precise in structure design, simple in operation, and low in worker requirements; the produced product is high in yield, few in wastes, improved in product quality, and reduced in production cost.
Description
Technical field
The present invention relates to a kind of glass cutting equipment, relate in particular to a kind of glass lamp cutting machine that can automatically complete glass lamp cutting.
Background technology
Original glass lamp cutting mechanism is simple, and each technique mechanism needs separate operation, and cutting, quenching deflash process all need independent mechanical manual handling, manual handling tolerance is large, the product size error of producing is also large, easily makes mistakes, and conforming product rate is low, the yield rate of product only has 80% left and right, and yield poorly, this machine is had relatively high expectations to workman's technical quality, and the training time is longer, labor intensive, improves production cost.
Chinese patent notification number CN201447425U, May 5 2010 day for announcing, a kind of Special cutter for waste lamp tubes is disclosed, it comprises support, electric motor, cutting wheel, cut substrate mounting block, handle, its special character is: described cut substrate mounting block is comprised of fixed body and compensating roller, and described mounting block is U-shaped, at described U-shaped inwall, establish soft layer, compensating roller front end is connected with soft, and soft layer, soft are soft plastic, and this device can compress waste fluorescent lamp and be difficult for again crushing waste fluorescent lamp when cutting waste fluorescent lamp.But this cutting machine separately machinery manually carries out cutting process, the product deflashing of still will quenching separately after cutting, and the tolerance that this device is processed is large, the product size error of producing is also large, easily make mistakes, conforming product rate is low, and workman's technical quality is had relatively high expectations, labor intensive, improves production cost.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of glass lamp cutting machine, this glass lamp cutting machine structure is compact to design, accurate, and all whole automatizations of mechanical action such as cutting, quenching deflashing complete.
The present invention adopts following technical scheme:
A kind of glass lamp cutting machine, comprise base, fixture clamp and the cutting and separating device that light fixture is cut, fixture clamp and cutting and separating device are arranged on base, on described base, be rotatably connected to central rotating shaft, base bottom is fixedly connected with motor, motor connects central rotating shaft, on central rotating shaft, be fixedly serially connected with rotating disk and the vacuum central dish of following central rotating shaft to rotate, vacuum central dish is fixedly connected on rotating disk, on the central rotating shaft of vacuum central dish top, be socketed with the fixed disc not rotating with central rotating shaft, the even stationary distribution of edge's circumferential direction of rotary disk surface has a plurality of fixture clamps, fixture clamp comprises the clamping fixture seat being fixed on rotating disk and is rotationally connected with the clamp body on clamping fixture seat, on described fixed disc one side arc surface, by anchor, be fixedly connected with a plurality of rolling power wheels that can around anchor rotate that distribute corresponding to clamp body, rolling power wheel overlaps with corresponding clamp body, on fixed disc, be provided with the electric machine rotation wheel being connected with motor, a plurality of rolling power wheels connect electric machine rotation by belt takes turns, on the base of described rolling power wheel outside correspondence, be fixedly installed cutting and separating device and a plurality of flame injection device.
Compared with prior art, the present invention has improved the automatization level of glass lamp cutting class machinery, by original cutting that needs separate operation and independent mechanical manual handling, the techniques such as quenching deflashing, be integrated into the complete machine of a unified automated operation, employee only need to put pending light fixture, take out finished product, the rotating disk of this glass lamp cutting machine will be processed cutting automatically, the techniques such as quenching deflashing, by progressively promoting then the slowly flame of landing, change to carry out quenching process, can guarantee to remove burr, and can be not cracked because of the too fast glass lamp that makes that expands with heat and contract with cold, machine is opened, central rotating shaft driven rotary dish intermittent type rotates, rolling power wheel is upper and lower two-wheeled, in the middle of two-wheeled, by rotating shaft, fix, on take turns by motor and drive by the belt being connected with electric machine rotation wheel, on take turns and drive lower whorl to rotate, lower whorl drives the clamp body rotation forwarding to the power wheel overlap joint that rolls, to realize everywhere the evenly object of cutting and quenching deflashing, machine sharpnes of cuts is high, conforming product rate is high.
As preferably, in described vacuum central dish, be provided with vacuum venting hole, on vacuum central dish side, the concrete even circumferential of corresponding clip is distributed with the magnetic valve with clamp body equal amts, magnetic valve is communicated with vacuum venting hole, clamp body is vacuum clamp, vacuum clamp connects corresponding magnetic valve by tracheae, and vacuum venting hole is passed fixed disc by tracheae and connected vacuum pump.Vacuum pump is drawn required processing light fixture by solenoid control vacuum clamp, the light fixture that completes processing is cancelled suction by closed electromagnetic valve allows employee collect, the convenient speed that promotes whole flow process of this vacuum clamp, the output of raising product, has saved the time that fixture clamping expends.
As preferably, outside described rolling power wheel, on the base of correspondence, be also fixedly installed to locate and adjust boost installation and cut and cross device, rolling power wheel successively correspondence is located adjustment boost installation, is cut and crossed device, cutting and separating device and a plurality of flame injection device.By location, adjust boost installation and facilitate employee that required processing light fixture is positioned on clamp body, and regulate position to guarantee that cutting position is accurate, the deviation while reducing to cut by cutting and crossing device, then cuts and the deflashing of quenching successively.
As preferably, described flame injection device comprises that flame burns mouthful spray gun and control valve, and flame burns a mouthful spray gun and connects control valve by tracheae, and control valve connects gas line by tracheae.Conveniently complete quenching deflash process, Wang Cheng, by controlling control valve to regulate flame size, falls after rising, and guarantees the smooth of quenching deflash process, the qualification rate of improving product.
As preferably, described cutting and separating device below correspondence position is provided with junk slot, and junk slot bottom is provided with receives bits case.By junk slot and receipts bits case, be convenient to the cleaning of glass scrap.
As preferably, in described susceptor surface, be provided with finished product receiver.By finished product receiver, be convenient to the product after direct reception & disposal.
As preferably, described central rotating shaft top is fixedly connected with fixed roof.By fixed roof, prevent that fixed disc from deviating from central rotating shaft.
The invention has the beneficial effects as follows: (1), this glass lamp cutting machine have improved the automatization level of glass lamp cutting class machinery, saved workman's labor force, improved output; (2), this apparatus structure is compact to design, accurate, simple to operate, workman required low, the finished product rate of production is high, waste product is few, has improved the quality of product, has reduced production cost.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structural representation of vacuum central dish in the present invention;
In figure: 1, base, 2, rotating disk, 3, fixed disc, 4, central rotating shaft, 5, vacuum clamp, 6, tracheae, 7, fixed roof, 8, location adjusts boost installation, 9, cut and cross device, 10, cutting and separating device, 11, rolling power wheel, 12, electric machine rotation wheel, 13, vacuum central dish, 14, belt, 15, magnetic valve, 16, gas line, 17, control valve, 18, flame burns a mouthful spray gun, 19, junk slot, 20, receive bits case, 21, finished product receiver, 22, vacuum pump, 23, motor, 24, vacuum venting hole, 25, clamping fixture seat.
Embodiment
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is further described specifically:
Embodiment: as shown in Figures 1 and 2, a kind of glass lamp cutting machine, comprise base 1, fixture clamp and the cutting and separating device 10 that light fixture is cut, fixture clamp and cutting and separating device 10 are arranged on base 1, on base 1, be rotatably connected to central rotating shaft 4, base 1 bottom is fixedly connected with motor 23, motor 23 connects central rotating shaft 4, on central rotating shaft 4, be fixedly serially connected with rotating disk 2 and the vacuum central dish 13 of following central rotating shaft to rotate, vacuum central dish 13 is fixedly connected on rotating disk 2, on the central rotating shaft 4 of vacuum central dish 13 tops, be socketed with the fixed disc 3 not rotating with central rotating shaft 4, the even stationary distribution of edge's circumferential direction on rotating disk 2 surfaces has 20 fixture clamps, fixture clamp comprises the clamping fixture seat 25 being fixed on rotating disk and is rotationally connected with the clamp body on clamping fixture seat 25, on fixed disc 3 one side arc surfaces, by anchor, be fixedly connected with the rolling power wheel 11 that six of distributing corresponding to clamp body can rotate around anchor, rolling power wheel 11 overlaps with corresponding clamp body, on fixed disc 3, be provided with the electric machine rotation wheel 12 being connected with motor, six rolling power wheels 11 connect electric machine rotation wheel 12 by belt 14, on the base 1 of rolling power wheel 11 outside correspondences, be fixedly installed cutting and separating device 10 and four flame injection devices, on the base 1 of rolling power wheel 11 outside correspondences, being also fixedly installed location adjusts boost installation 8 and cuts and crosses device 9, rolling power wheel 11 successively corresponding location is adjusted boost installation 8, cut and cross device 9, cutting and separating device 10 and four flame injection devices, boost installation 8 is adjusted by frame in location, in frame cover by spring and the spring end level of settling cut somebody's hair and form, cutting and crossing device 9 is comprised of frame and the cutter cutting and crossing, cutting and separating device 10 is comprised of the cutter up and down of frame and cutting and separating.In vacuum central dish 13, be provided with vacuum venting hole 24, on vacuum central dish 13 sides, the concrete even circumferential of corresponding clip is distributed with 20 magnetic valves 15 with clamp body equal amts, magnetic valve 15 is communicated with vacuum venting hole 24, clamp body is vacuum clamp 5, vacuum clamp 5 connects corresponding magnetic valve 15 by tracheae 6, vacuum venting hole 24 connects vacuum pump 22 by tracheae 6 through fixed disc 3, flame injection device comprises that flame burns mouthful spray gun 18 and control valve 17, flame burns a mouthful spray gun 18 and connects control valve 17 by tracheae, control valve 17 connects gas line 16 by tracheae, cutting and separating device 10 below correspondence positions are provided with junk slot 19, junk slot 19 bottoms are provided with receives bits case 20, base is provided with finished product receiver 21 on 1 surface, central rotating shaft 4 tops are fixedly connected with fixed roof 7.
When this glass lamp cutting machine is used, open motor rotation machine, the glass lamp of required processing is adjusted to boost installation location by location to be fixed on corresponding vacuum clamp, motor intermittent type rotates the glass lamp of the fixing required processing in location on the follow-up continuous vacuum clamp forwarding at the next one by the method, circulation successively, after the glass lamp location of required processing is fixed on vacuum clamp, motor intermittent type rotates driven rotary dish, make this vacuum clamp correspondence cut and cross device, vacuum clamp overlaps with corresponding rolling power wheel simultaneously, motor drives rolling power wheel to rotate by the belt being connected with electric machine rotation wheel, rolling power wheel drives with the vacuum clamp of its overlap joint and rotates, the glass lamp rotation that vacuum clamp drives required processing with cut and cross cutter and contact line, motor continues intermittent type and rotates driven rotary dish, make the corresponding cutting and separating device of this vacuum clamp, rolling power wheel drives with the vacuum clamp of its overlap joint and rotates, vacuum clamp drives the glass lamp rotation of required processing to contact cutting with the cutter of cutting and separating device, glass chip after cutting is received bits case by the junk slot importing of the cutter below of cutting and separating device and is collected, same cutting final vacuum fixture drives the glass lamp rotation of required processing and four flames to burn a mouthful gun slot quenching trimming, four flames burn the flame of mouthful gun slot, the flame that middle two flames burn mouthful gun slot is larger, both sides are less, vacuum clamp is come finished product receiver top with the glass lamp of handling well afterwards, shut electromagnetic valve is set, vacuum clamp inner suction disappears, glass lamp Automatic-falling enters finished product receiver, wait for that staff collects.
Above-described embodiment is a kind of preferably scheme of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (7)
1. a glass lamp cutting machine, comprise base, fixture clamp and the cutting and separating device that light fixture is cut, fixture clamp and cutting and separating device are arranged on base, it is characterized in that, on described base, be rotatably connected to central rotating shaft, base bottom is fixedly connected with motor, motor connects central rotating shaft, on central rotating shaft, be fixedly serially connected with rotating disk and the vacuum central dish of following central rotating shaft to rotate, vacuum central dish is fixedly connected on rotating disk, on the central rotating shaft of vacuum central dish top, be socketed with the fixed disc not rotating with central rotating shaft, the even stationary distribution of edge's circumferential direction of rotary disk surface has a plurality of fixture clamps, fixture clamp comprises the clamping fixture seat being fixed on rotating disk and is rotationally connected with the clamp body on clamping fixture seat, on described fixed disc one side arc surface, by anchor, be fixedly connected with a plurality of rolling power wheels that can around anchor rotate that distribute corresponding to clamp body, rolling power wheel overlaps with corresponding clamp body, on fixed disc, be provided with the electric machine rotation wheel being connected with motor, a plurality of rolling power wheels connect electric machine rotation by belt takes turns, on the base of described rolling power wheel outside correspondence, be fixedly installed cutting and separating device and a plurality of flame injection device, rolling power wheel is upper and lower two-wheeled, in the middle of two-wheeled, by rotating shaft, fix, on take turns by motor and drive by the belt being connected with electric machine rotation wheel, on take turns and drive lower whorl to rotate, lower whorl drives the clamp body with rolling power wheel overlap joint.
2. a kind of glass lamp cutting machine according to claim 1, it is characterized in that, in described vacuum central dish, be provided with vacuum venting hole, on vacuum central dish side, the concrete even circumferential of corresponding clip is distributed with the magnetic valve with clamp body equal amts, magnetic valve is communicated with vacuum venting hole, clamp body is vacuum clamp, and vacuum clamp connects corresponding magnetic valve by tracheae, and vacuum venting hole is passed fixed disc by tracheae and connected vacuum pump.
3. a kind of glass lamp cutting machine according to claim 1, it is characterized in that, outside described rolling power wheel, on the base of correspondence, be also fixedly installed to locate and adjust boost installation and cut and cross device, rolling power wheel successively correspondence is located adjustment boost installation, is cut and crossed device, cutting and separating device and a plurality of flame injection device.
4. according to a kind of glass lamp cutting machine described in claim 1 or 3, it is characterized in that, described flame injection device comprises that flame burns mouthful spray gun and control valve, and flame burns a mouthful spray gun and connects control valve by tracheae, and control valve connects gas line by tracheae.
5. a kind of glass lamp cutting machine according to claim 1, is characterized in that, described cutting and separating device below correspondence position is provided with junk slot, and junk slot bottom is provided with receives bits case.
6. a kind of glass lamp cutting machine according to claim 1, is characterized in that, is provided with finished product receiver in described susceptor surface.
7. a kind of glass lamp cutting machine according to claim 1, is characterized in that, described central rotating shaft top is fixedly connected with fixed roof.
Priority Applications (1)
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CN201210247110.9A CN102849935B (en) | 2012-07-17 | 2012-07-17 | Glass light fixture cutting machine |
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CN201210247110.9A CN102849935B (en) | 2012-07-17 | 2012-07-17 | Glass light fixture cutting machine |
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CN102849935A CN102849935A (en) | 2013-01-02 |
CN102849935B true CN102849935B (en) | 2014-07-16 |
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CN201210247110.9A Expired - Fee Related CN102849935B (en) | 2012-07-17 | 2012-07-17 | Glass light fixture cutting machine |
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Families Citing this family (4)
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CN103482880B (en) * | 2013-08-28 | 2018-08-10 | 常州市福兴电器有限公司 | Inner wall will not adsorb bulb glass of volatile matter and preparation method thereof and preparation facilities |
CN105084747A (en) * | 2015-08-31 | 2015-11-25 | 苏州市灵通玻璃制品有限公司 | Easy-to-collect clean glass cutting machine |
CN106568631B (en) * | 2016-11-07 | 2019-01-18 | 韩笑 | Food crushes verifying attachment |
CN108792577A (en) * | 2018-08-13 | 2018-11-13 | 嘉兴欧亚朗照明科技有限公司 | A kind of lamp assembled transmission device |
Citations (3)
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CN102126827A (en) * | 2011-04-29 | 2011-07-20 | 杭州永昌玻璃机械有限公司 | Full spiral lamp tube cutter and full spiral lamp tube cutting process |
CN102515498A (en) * | 2011-12-26 | 2012-06-27 | 漳州科创自动化科技有限公司 | Pin cutting machine for spiral energy-saving lamp tube |
CN202729996U (en) * | 2012-07-17 | 2013-02-13 | 杭州彭公玻璃灯具有限公司 | Cutting machine for glass lamp |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2980957B2 (en) * | 1990-05-15 | 1999-11-22 | 旭テクノグラス株式会社 | Method and apparatus for producing glass body for lamp |
JP4819023B2 (en) * | 2007-11-30 | 2011-11-16 | Agcテクノグラス株式会社 | Glass tube cutting equipment |
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2012
- 2012-07-17 CN CN201210247110.9A patent/CN102849935B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102126827A (en) * | 2011-04-29 | 2011-07-20 | 杭州永昌玻璃机械有限公司 | Full spiral lamp tube cutter and full spiral lamp tube cutting process |
CN102515498A (en) * | 2011-12-26 | 2012-06-27 | 漳州科创自动化科技有限公司 | Pin cutting machine for spiral energy-saving lamp tube |
CN202729996U (en) * | 2012-07-17 | 2013-02-13 | 杭州彭公玻璃灯具有限公司 | Cutting machine for glass lamp |
Non-Patent Citations (2)
Title |
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JP平4-119932A 1992.04.21 |
JP特开2009-132580A 2009.06.18 |
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