CN102849935A - Glass light fixture cutting machine - Google Patents

Glass light fixture cutting machine Download PDF

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Publication number
CN102849935A
CN102849935A CN2012102471109A CN201210247110A CN102849935A CN 102849935 A CN102849935 A CN 102849935A CN 2012102471109 A CN2012102471109 A CN 2012102471109A CN 201210247110 A CN201210247110 A CN 201210247110A CN 102849935 A CN102849935 A CN 102849935A
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CN
China
Prior art keywords
cutting
vacuum
clamp
rotating shaft
glass lamp
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Granted
Application number
CN2012102471109A
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Chinese (zh)
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CN102849935B (en
Inventor
汤建明
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HANGZHOU PENGGONG GLASS LAMP CO Ltd
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HANGZHOU PENGGONG GLASS LAMP CO Ltd
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Priority to CN201210247110.9A priority Critical patent/CN102849935B/en
Publication of CN102849935A publication Critical patent/CN102849935A/en
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Publication of CN102849935B publication Critical patent/CN102849935B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention discloses a glass light fixture cutting machine which improves the automation level of machinery for glass light fixture cutting, and comprises a rotating disc, a vacuum clamp, a positioning adjusting boosting device, a cutting marking device, a cutting separating device, and a flame jetting device; original processes of cutting, quenching, burring, and the like which need separated operation and independent mechanical or manual processing are integrated into a whole machine which is operated integrally and automatically. The glass light fixture cutting machine improves the automation level of machinery for glass light fixture cutting, saves worker labor force, and improves output; the machine is compact and precise in structure design, simple in operation, and low in worker requirements; the produced product is high in yield, few in wastes, improved in product quality, and reduced in production cost.

Description

A kind of glass lamp cutting machine
Technical field
The present invention relates to a kind of glass cutting equipment, relate in particular to a kind of glass lamp cutting machine that can automatically finish the glass lamp cutting.
Background technology
Original glass lamp cutting mechanism is simple, and each technique mechanism needs separate operation, and cutting, quenching deflash process all need independent mechanical manual handling, the manual handling tolerance is large, the product size error of producing is also large, easily makes mistakes, and product percent of pass is low, the yield rate of product only has about 80%, and yield poorly, this machine is had relatively high expectations to workman's technical quality, and the training time is longer, labor intensive improves production cost.
Chinese patent notification number CN201447425U, May 5 2010 day for announcing, a kind of Special cutter for waste lamp tubes is disclosed, it comprises support, electric motor, cutting wheel, the cut substrate mounting block, handle, its special character is: described cut substrate mounting block is comprised of fixed body and compensating roller, and described mounting block is U-shaped, establish soft layer at described U-shaped inwall, compensating roller front end is connected with soft, and soft layer, soft are soft plastic, and this device can compress waste fluorescent lamp and be difficult for again the crushing waste fluorescent lamp when the cutting waste fluorescent lamp.But this cutting machine separately machinery manually carries out cutting process, the product deflashing of still will quenching separately after the cutting, and the tolerance that this device is processed is large, the product size error of producing is also large, easily make mistakes, product percent of pass is low, and workman's technical quality is had relatively high expectations, labor intensive improves production cost.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of glass lamp cutting machine, this glass lamp cutting machine structure is compact to design, accurate, and all whole automatizations of mechanical action such as cutting, quenching deflashing are finished.
The present invention adopts following technical scheme:
A kind of glass lamp cutting machine, comprise base, fixture clamp and the cutting and separating device that light fixture is cut, fixture clamp and cutting and separating device are arranged on the base, be rotatably connected to central rotating shaft on the described base, the base bottom is fixedly connected with motor, motor connects central rotating shaft, fixedly be serially connected with rotating disk and the vacuum central dish of following central rotating shaft to rotate on the central rotating shaft, the vacuum central dish is fixedly connected on the rotating disk, be socketed with the fixed disc that does not rotate with central rotating shaft on the central rotating shaft of vacuum central dish top, the even stationary distribution of edge's circumferential direction of rotary disk surface has a plurality of fixture clamps, fixture clamp comprises the clamping fixture seat that is fixed on the rotating disk and the clamp body that is rotationally connected with on the clamping fixture seat, being fixedly connected with distribute a plurality of corresponding to clamp body by anchor on the described fixed disc one side arc surface can be around the rolling power wheel of anchor rotation, rolling power wheel and corresponding clamp body overlap joint, be provided with the electric machine rotation wheel that is connected with motor on the fixed disc, a plurality of rolling power wheels connect the electric machine rotation wheel by belt, are fixedly installed cutting and separating device and a plurality of flame injection device on the base of described rolling power wheel outside correspondence.
Compared with prior art, the present invention has improved the automatization level of glass lamp cutting class machinery, with original cutting that needs separate operation and independent mechanical manual handling, the techniques such as quenching deflashing, be integrated into the complete machine of a unified automated operation, the employee only need to put pending light fixture, take out finished product, the rotating disk of this glass lamp cutting machine will be processed cutting automatically, the techniques such as quenching deflashing, the flame of landing changes to carry out quenching process by progressively promoting then slowly, can guarantee to remove burr, and can be not cracked because of the too fast glass lamp that makes that expands with heat and contract with cold, machine is opened, and central rotating shaft driven rotary dish intermittent type rotates, the rolling power wheel is two-wheeled up and down, fixes by rotating shaft in the middle of the two-wheeled, on take turns by motor and drive by the belt that is connected with the electric machine rotation wheel, on take turns and drive the lower whorl rotation, lower whorl drives the clamp body rotation that forwards to the power wheel overlap joint that rolls, to realize everywhere the evenly purpose of cutting and quenching deflashing, the machine sharpnes of cuts is high, and product percent of pass is high.
As preferably, be provided with the vacuum venting hole in the described vacuum central dish, the concrete even circumferential of corresponding clip is distributed with the magnetic valve with the clamp body equal amts on the vacuum central dish side, magnetic valve is communicated with the vacuum venting hole, clamp body is vacuum clamp, vacuum clamp connects corresponding magnetic valve by tracheae, and the vacuum venting hole is passed fixed disc by tracheae and connected vacuum pump.Vacuum pump is drawn required processing light fixture by the solenoid control vacuum clamp, the light fixture of finishing processing allows the employee collect by closed electromagnetic valve cancellation suction, the convenient speed that promotes whole flow process of this vacuum clamp, the output of raising product has been saved the time that the anchor clamps clamping expends.
As preferably, also be fixedly installed on the base of correspondence outside the described rolling power wheel to locate and adjust boost installation and cut and cross device, rolling power wheel successively correspondence is located the adjustment boost installation, is cut and crossed device, cutting and separating device and a plurality of flame injection device.Adjust boost installation by the location and make things convenient for the employee that required processing light fixture is positioned on the clamp body, and regulate the position to guarantee that cutting position is accurate, then the deviation when reducing to cut by cutting and crossing device cuts and the deflashing of quenching successively.
As preferably, described flame injection device comprises that flame burns mouthful spray gun and control valve, and flame burns a mouthful spray gun and connects control valve by tracheae, and control valve connects gas line by tracheae.Conveniently finish the quenching deflash process, Wang Cheng, falls after rising to regulate flame size by the control control valve, guarantees the smooth of quenching deflash process, the qualification rate of improving product.
As preferably, described cutting and separating device below correspondence position is provided with junk slot, and the junk slot bottom is provided with receives the bits case.Be convenient to the cleaning of glass scrap by junk slot and receipts bits case.
As preferably, be provided with the finished product receiver on the described susceptor surface.Be convenient to product behind the direct reception ﹠ disposal by the finished product receiver.
As preferably, described central rotating shaft top is fixedly connected with fixed roof.Prevent that by fixed roof fixed disc from deviating from central rotating shaft.
The invention has the beneficial effects as follows: (1), this glass lamp cutting machine have improved the automatization level of glass lamp cutting class machinery, have saved workman's labor force, have improved output; (2), this apparatus structure is compact to design, accurate, simple to operate, the workman required low, the finished product rate of production is high, waste product is few, has improved the quality of product, has reduced production cost.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structural representation of vacuum central dish among the present invention;
Among the figure: 1, base, 2, rotating disk, 3, fixed disc, 4, central rotating shaft, 5, vacuum clamp, 6, tracheae, 7, fixed roof, 8, the location adjusts boost installation, 9, cut and cross device, 10, cutting and separating device, 11, the rolling power wheel, 12, the electric machine rotation wheel, 13, vacuum central dish, 14, belt, 15, magnetic valve, 16, gas line, 17, control valve, 18, flame burns a mouthful spray gun, 19, junk slot, 20, receive the bits case, 21, finished product receiver, 22, vacuum pump, 23, motor, 24, vacuum venting hole, 25, clamping fixture seat.
Embodiment
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is further described specifically:
Embodiment: as shown in Figures 1 and 2, a kind of glass lamp cutting machine, comprise base 1, fixture clamp and the cutting and separating device 10 that light fixture is cut, fixture clamp and cutting and separating device 10 are arranged on the base 1, be rotatably connected to central rotating shaft 4 on the base 1, base 1 bottom is fixedly connected with motor 23, motor 23 connects central rotating shaft 4, fixedly be serially connected with rotating disk 2 and the vacuum central dish 13 of following central rotating shaft to rotate on the central rotating shaft 4, vacuum central dish 13 is fixedly connected on the rotating disk 2, be socketed with the fixed disc 3 that does not rotate with central rotating shaft 4 on the central rotating shaft 4 of vacuum central dish 13 tops, the even stationary distribution of edge's circumferential direction on rotating disk 2 surfaces has 20 fixture clamps, fixture clamp comprises the clamping fixture seat 25 that is fixed on the rotating disk and the clamp body that is rotationally connected with on the clamping fixture seat 25, being fixedly connected with six of distributing corresponding to clamp body by anchor on the fixed disc 3 one side arc surfaces can be around the rolling power wheel 11 of anchor rotation, rolling power wheel 11 and corresponding clamp body overlap joint, be provided with the electric machine rotation wheel 12 that is connected with motor on the fixed disc 3, six rolling power wheels 11 connect electric machine rotation wheel 12 by belt 14, be fixedly installed cutting and separating device 10 and four flame injection devices on the base 1 of rolling power wheel 11 outside correspondences, also being fixedly installed the location on the base 1 of rolling power wheel 11 outside correspondences adjusts boost installation 8 and cuts and crosses device 9, rolling power wheel 11 successively corresponding location is adjusted boost installation 8, cut and cross device 9, cutting and separating device 10 and four flame injection devices, boost installation 8 is adjusted by frame in the location, on the frame cover by spring and the spring end level of settling cut somebody's hair and form, cut and cross device 9 and be comprised of frame and the cutter that cuts and crosses, cutting and separating device 10 is comprised of the up and down cutter of frame and cutting and separating.Be provided with vacuum venting hole 24 in the vacuum central dish 13, the concrete even circumferential of corresponding clip is distributed with 20 magnetic valves 15 with the clamp body equal amts on vacuum central dish 13 sides, magnetic valve 15 is communicated with vacuum venting hole 24, clamp body is vacuum clamp 5, vacuum clamp 5 connects corresponding magnetic valve 15 by tracheae 6, vacuum venting hole 24 is passed fixed disc 3 by tracheae 6 and is connected vacuum pump 22, flame injection device comprises that flame burns mouthful spray gun 18 and control valve 17, flame burns mouthful spray gun 18 and connects control valve 17 by tracheae, control valve 17 connects gas line 16 by tracheae, cutting and separating device 10 below correspondence positions are provided with junk slot 19, junk slot 19 bottoms are provided with receives bits case 20, base is provided with finished product receiver 21 on 1 surface, and central rotating shaft 4 tops are fixedly connected with fixed roof 7.
When this glass lamp cutting machine uses, open the motor rotation machine, the glass lamp of required processing is adjusted the boost installation location by the location to be fixed on the corresponding vacuum clamp, the motor intermittent type rotates the follow-up continuous glass lamp of fixing required processing by the method in the vacuum clamp location that the next one forwards to, successively circulation, after the glass lamp location of required processing is fixed on the vacuum clamp, the motor intermittent type rotates the driven rotary dish, make this vacuum clamp correspondence cut and cross device, simultaneously vacuum clamp overlaps with corresponding rolling power wheel, motor drives the rotation of rolling power wheel by the belt that is connected with the electric machine rotation wheel, the rolling power wheel drives the vacuum clamp rotation with its overlap joint, the glass lamp rotation that vacuum clamp drives required processing with cut and cross cutter and contact line, motor continues intermittent type and rotates the driven rotary dish, make the corresponding cutting and separating device of this vacuum clamp, the rolling power wheel drives the vacuum clamp rotation with its overlap joint, the glass lamp rotation that vacuum clamp drives required processing contacts cutting with the cutter of cutting and separating device, glass chip after the cutting imports the collection of receipts bits case by the junk slot of the cutter below of cutting and separating device, same cutting final vacuum anchor clamps drive the glass lamp rotation of required processing and burn a mouthful gun slot quenching trimming with four flames, four flames burn the flame of mouthful gun slot, the flame that middle two flames burn mouthful gun slot is larger, both sides are less, vacuum clamp is come finished product receiver top with the glass lamp of handling well afterwards, shut electromagnetic valve is set, the vacuum clamp inner suction disappears, the glass lamp Automatic-falling enters the finished product receiver, waits for that the staff collects.
Above-described embodiment is a kind of better scheme of the present invention, is not that the present invention is done any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.

Claims (7)

1. glass lamp cutting machine, comprise base, fixture clamp and the cutting and separating device that light fixture is cut, fixture clamp and cutting and separating device are arranged on the base, it is characterized in that, be rotatably connected to central rotating shaft on the described base, the base bottom is fixedly connected with motor, motor connects central rotating shaft, fixedly be serially connected with rotating disk and the vacuum central dish of following central rotating shaft to rotate on the central rotating shaft, the vacuum central dish is fixedly connected on the rotating disk, be socketed with the fixed disc that does not rotate with central rotating shaft on the central rotating shaft of vacuum central dish top, the even stationary distribution of edge's circumferential direction of rotary disk surface has a plurality of fixture clamps, fixture clamp comprises the clamping fixture seat that is fixed on the rotating disk and the clamp body that is rotationally connected with on the clamping fixture seat, being fixedly connected with distribute a plurality of corresponding to clamp body by anchor on the described fixed disc one side arc surface can be around the rolling power wheel of anchor rotation, rolling power wheel and corresponding clamp body overlap joint, be provided with the electric machine rotation wheel that is connected with motor on the fixed disc, a plurality of rolling power wheels connect the electric machine rotation wheel by belt, are fixedly installed cutting and separating device and a plurality of flame injection device on the base of described rolling power wheel outside correspondence.
2. a kind of glass lamp cutting machine according to claim 1, it is characterized in that, be provided with the vacuum venting hole in the described vacuum central dish, the concrete even circumferential of corresponding clip is distributed with the magnetic valve with the clamp body equal amts on the vacuum central dish side, magnetic valve is communicated with the vacuum venting hole, clamp body is vacuum clamp, and vacuum clamp connects corresponding magnetic valve by tracheae, and the vacuum venting hole is passed fixed disc by tracheae and connected vacuum pump.
3. a kind of glass lamp cutting machine according to claim 1, it is characterized in that, also be fixedly installed on the base of correspondence outside the described rolling power wheel to locate and adjust boost installation and cut and cross device, rolling power wheel successively correspondence is located the adjustment boost installation, is cut and crossed device, cutting and separating device and a plurality of flame injection device.
4. according to claim 1 or 3 described a kind of glass lamp cutting machines, it is characterized in that, described flame injection device comprises that flame burns mouthful spray gun and control valve, and flame burns a mouthful spray gun and connects control valve by tracheae, and control valve connects gas line by tracheae.
5. a kind of glass lamp cutting machine according to claim 1 is characterized in that, described cutting and separating device below correspondence position is provided with junk slot, and the junk slot bottom is provided with receives the bits case.
6. a kind of glass lamp cutting machine according to claim 1 is characterized in that, is provided with the finished product receiver on the described susceptor surface.
7. a kind of glass lamp cutting machine according to claim 1 is characterized in that, described central rotating shaft top is fixedly connected with fixed roof.
CN201210247110.9A 2012-07-17 2012-07-17 Glass light fixture cutting machine Expired - Fee Related CN102849935B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210247110.9A CN102849935B (en) 2012-07-17 2012-07-17 Glass light fixture cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210247110.9A CN102849935B (en) 2012-07-17 2012-07-17 Glass light fixture cutting machine

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CN102849935A true CN102849935A (en) 2013-01-02
CN102849935B CN102849935B (en) 2014-07-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084747A (en) * 2015-08-31 2015-11-25 苏州市灵通玻璃制品有限公司 Easy-to-collect clean glass cutting machine
CN106568631A (en) * 2016-11-07 2017-04-19 韩笑 Food smashing, sampling and detecting device
CN103482880B (en) * 2013-08-28 2018-08-10 常州市福兴电器有限公司 Inner wall will not adsorb bulb glass of volatile matter and preparation method thereof and preparation facilities
CN108792577A (en) * 2018-08-13 2018-11-13 嘉兴欧亚朗照明科技有限公司 A kind of lamp assembled transmission device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04119932A (en) * 1990-05-15 1992-04-21 Iwaki Glass Kk Method and apparatus for producing glass body for lamp
JP2009132580A (en) * 2007-11-30 2009-06-18 Agc Techno Glass Co Ltd Cutting apparatus of glass tube
CN102126827A (en) * 2011-04-29 2011-07-20 杭州永昌玻璃机械有限公司 Full spiral lamp tube cutter and full spiral lamp tube cutting process
CN102515498A (en) * 2011-12-26 2012-06-27 漳州科创自动化科技有限公司 Pin cutting machine for spiral energy-saving lamp tube
CN202729996U (en) * 2012-07-17 2013-02-13 杭州彭公玻璃灯具有限公司 Cutting machine for glass lamp

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04119932A (en) * 1990-05-15 1992-04-21 Iwaki Glass Kk Method and apparatus for producing glass body for lamp
JP2009132580A (en) * 2007-11-30 2009-06-18 Agc Techno Glass Co Ltd Cutting apparatus of glass tube
CN102126827A (en) * 2011-04-29 2011-07-20 杭州永昌玻璃机械有限公司 Full spiral lamp tube cutter and full spiral lamp tube cutting process
CN102515498A (en) * 2011-12-26 2012-06-27 漳州科创自动化科技有限公司 Pin cutting machine for spiral energy-saving lamp tube
CN202729996U (en) * 2012-07-17 2013-02-13 杭州彭公玻璃灯具有限公司 Cutting machine for glass lamp

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103482880B (en) * 2013-08-28 2018-08-10 常州市福兴电器有限公司 Inner wall will not adsorb bulb glass of volatile matter and preparation method thereof and preparation facilities
CN105084747A (en) * 2015-08-31 2015-11-25 苏州市灵通玻璃制品有限公司 Easy-to-collect clean glass cutting machine
CN106568631A (en) * 2016-11-07 2017-04-19 韩笑 Food smashing, sampling and detecting device
CN106568631B (en) * 2016-11-07 2019-01-18 韩笑 Food crushes verifying attachment
CN108792577A (en) * 2018-08-13 2018-11-13 嘉兴欧亚朗照明科技有限公司 A kind of lamp assembled transmission device

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