CN102814650A - Assembly machine for gas surface membrane component - Google Patents
Assembly machine for gas surface membrane component Download PDFInfo
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- CN102814650A CN102814650A CN201210285251XA CN201210285251A CN102814650A CN 102814650 A CN102814650 A CN 102814650A CN 201210285251X A CN201210285251X A CN 201210285251XA CN 201210285251 A CN201210285251 A CN 201210285251A CN 102814650 A CN102814650 A CN 102814650A
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Abstract
An assembly machine for a gas surface membrane component comprises a rack and a turntable indexing drive device, wherein the turntable indexing drive device is fixed on the rack, and comprises a turntable, a drive motor and a divider for converting the continuous rotation of the drive motor into indexing rotation, the drive motor is connected with the divider, and the turntable is fixed on an output flange of the divider; and six groups of adjustable clamps are uniformly distributed on the turntable, and six station working areas are uniformly distributed arranged at the outer part of the turntable indexing drive device, and are sequentially a plastic clamping box assembling station, a membrane assembling station, an aluminum clamping box assembling station, a hot weld station and an unloading station. According to assembly machine for the gas surface membrane component disclosed by the invention, the assembling efficiency can be greatly increased, the employment requirement is lowered, the production cost of an enterprise is reduced, and the production quality of a product is ensured.
Description
Technical field
The present invention relates to automated assembly machine tool field, especially a kind of semi-automatic assembly machine that is used to realize rubber film component part in the gas meter, flow meter.
Background technology
Present widely used gas meter, flow meter has two kinds of principal modes on the market: the mechanical type diaphragm gas meter of traditional type and pre-payment diaphragm gas meter.The metering of mechanical type diaphragm gas meter realizes that through mechanical rollers mechanical rollers is carried out add operation according to the tolerance of using, unit quantity of every use, and the roller counting adds one, finally realizes tolerance metering record.The pre-payment diaphragm gas meter develops on traditional mechanical formula diaphragm gas meter basis, on original basis, increases electronics metering method, pre-payment and Presentation Function, can show the duty of current gas meter, flow meter etc.Realize buying earlier behind the gas with the prepayment mode of gas, reduce gas company and cost of labor greatly.
A common core component is arranged, rubber film component part in mechanical type diaphragm gas meter and the prepayment diaphragm gas meter.Gas meter, flow meter is mainly realized its accurate measuring principle by rubber film component part, so the quality of rubber film component part quality direct and gas meter, flow meter is closely bound up.Associated production enterprise investigation according to the author region is found; The rubber film component part that is used for gas meter, flow meter is at present mainly accomplished by the manual work assembling, and efficiency of assembling is lower, and labourer's production cost improves constantly; Make the operated pressure of enterprise constantly aggravate; Simultaneously, the stability of artificial assembly quality can not be guaranteed, and makes product quality can't reach very high requirement.
Summary of the invention
Deficiencies such as inefficiency, cost that the artificial assembling of tradition rubber film component part exists are higher in order to overcome, quality instability; The present invention proposes and a kind ofly can promote efficiency of assembling greatly; Reduce the recruitment demand; Reduce the enterprise production cost, guarantee the assembly machine of the leather membrane assembly for gas meter of production quality.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of assembly machine of leather membrane assembly for gas meter; Said assembly machine comprises frame and rotating disk drive device of index; Said rotating disk drive device of index is fixed on the frame; Said rotating disk drive device of index comprises rotating disk, drive motors and in order to the continuous rotation of drive motors is converted into the dispenser of indexed, said drive motors is connected with dispenser, and said rotating disk is fixed on the output flange of said dispenser; Be evenly equipped with six groups of adjustable clamps on the said rotating disk; Outside said rotating disk drive device of index, be evenly equipped with six station workspaces; Said six station workspaces are followed successively by moulds grip box assembling station, epithelium assembling station, the assembling of aluminium grip box station, hot weld station and blanking station, wherein
The said grip box assembling station of moulding is made up of vibrating disk, part guide groove, Straight line unit and assembling executing agency; Said vibrating disk is connected with the part guide groove; Said part guide groove is connected with the charging aperture of said Straight line unit; The discharging opening of said Straight line unit is connected with said assembling executing agency, and said assembling executing agency is made up of pneumatic two shaft assemblies and parallel clamping cylinder;
Said epithelium assembling station and aluminium grip box assembling station include automatic feeder, assembling actuating unit and assembling positioner; Said automatic feeder comprises stratiform part feed box, upright guide rail and screw mandrel stepping jacking apparatus; Said assembling actuating unit comprises that pneumatic slide unit, Y axle lift cylinder and vacuum cups constitute; Said assembling positioner cooperates with adjustable clamp, and said assembling positioner comprises passes cylinder and push pedal.
Further; Said six groups of adjustable clamps are fixed on the said rotating disk through adjustment screw; Said adjustable clamp comprises the anchor clamps base plate, is fixed with square gripper shoe on the said anchor clamps base plate, on said square gripper shoe, is processed with the screwed hole that is used for the installing and locating pin; Both sides and inboard in said square gripper shoe also are furnished with three triangle fixed blocks, and said triangle fixed block is fixed on the said anchor clamps base plate through screw thread adjusting means movably.
Further again; Said blanking station comprises magazine, the cylinder of setting a table, connecting plate, lift cylinder and vacuum cups down; The said cylinder of setting a table is fixed on the frame; Said connecting plate is fixed on the cylinder of setting a table, and said lift cylinder is fixed on the connecting plate, and said vacuum cups is fixed on the gas bar of lift cylinder.
Further, the said grip box assembling station of moulding comprises that the grip box of moulding of at least two different sizes assembles sub-station.Certainly, adopt an independent situation of moulding grip box assembling station to be adapted to the assembling of the leather membrane assembly for gas meter of a model,, then can be applicable to a plurality of models if adopt two or more grip boxs of moulding to assemble sub-station.
Beneficial effect of the present invention is embodied in: utilize the mixed-model assembly line art designs; According to the difference of moulding the grip box specification; Design two and mould grip box assembling station, control according to program and select the needed grip box assembling station of moulding, promoted the working range of assembly machine greatly; Simultaneously, utilize automatic assembly technique to realize the assembling of rubber film component part, can improve efficiency of assembling greatly, reduce cost of labor, promote product quality.
Description of drawings
Fig. 1 is the overall structure figure of leather membrane assembly for gas meter assembly machine of the present invention.
Fig. 2 is the grip box assembling station structure sketch map of moulding of the present invention.
Fig. 3 is an epithelium assembling station structure sketch map of the present invention.
Fig. 4 is blankers' bit architecture sketch map of the present invention.
Fig. 5 is an adjustable clamp structure chart of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified.
With reference to Fig. 1-Fig. 5; A kind of assembly machine of leather membrane assembly for gas meter; Comprise frame 1, rotating disk drive device of index, drive control module; Outside said rotating disk drive device of index, be evenly equipped with six station workspaces; Said rotating disk drive device of index is fixed on the frame 1, comprises drive motors, dispenser 7 and rotating disk 8, is evenly equipped with six groups of adjustable clamps 9 on the said rotating disk; What six outer corresponding station workspaces of said rotating disk were followed successively by two different sizes moulds grip box assembling station 2, epithelium assembling station 3, aluminium grip box assembling station 4, hot weld station 5, blanking station 6, and the said grip box assembling station 2, epithelium assembling station 3, aluminium grip box moulded assembled 4 stations and be made up of part ordering and feeding device, automatic feeder, assembling actuating unit; Said dispenser is realized the continuous power of drive motors is converted into driving rotating disk 8 indexed.
Said six groups of adjustable clamps 9 are fixed on the said rotating disk 8 through adjustment screw; Said adjustable clamp comprises anchor clamps base plate 9-1; Be fixed with square gripper shoe 9-2 on the said anchor clamps base plate; Be processed with screwed hole in said square gripper shoe according to the process requirements of Assembly part; Be used for installing and locating pin 9-3, also be furnished with three triangle fixed block 9-4 in the both sides and the inboard of said square gripper shoe, said triangle fixed block is fixed on the said anchor clamps base plate 9-1 through screw thread adjusting means movably.The design of adjustable clamp 9 according to the matching requirements of different size rubber film component part, can realize quick adjustment easily.
The said grip box assembling station 2 of moulding constitutes by vibrating disk, part guide groove 2-1, Straight line unit 2-2 and assembling actuating unit; Said vibrating disk and part guide groove are the automatic ordering and the feeding device of part; Said Straight line unit 2-2 is an automatic feeder, and said assembling actuating unit is made up of pneumatic two shaft assembly 2-3 and parallel clamping cylinder 2-4.Can adopt grip box assembling station is realized different operating according to programme controlled requirement the demand of moulding of two different sizes.
Said epithelium assembling station 3 is made up of automatic feeder and assembling actuating unit with aluminium grip box assembling station 4; Said automatic feeder comprises stratiform part feed box 3-1, upright guide rail 3-2, screw mandrel stepping jacking apparatus 3-3; Said assembling actuating unit comprises that pneumatic slide unit 3-4, Y axle lift cylinder 3-5, the first vacuum cups 3-6 constitute; Said epithelium assembling station and aluminium grip box assembling station all also comprise the assembling positioner; Said assembling positioner is used with corresponding adjustable clamp, comprises passing cylinder and push pedal 3-7; The difference of said epithelium assembling station and aluminium grip box assembling station is that stratiform part feed box will be according to the shaped design of epithelium and aluminium grip box.Epithelium and aluminium grip box all are the stratiform parts; By putting in the corresponding stratiform part feed box behind the manual work completion arranging order; Screw mandrel stepping jacking apparatus after each work step is accomplished assembling with the height of a part of stratiform part feed box 3-1 jacking; Part up to all has all assembled, and returning quickly is to extreme lower position again, once more the manual work corresponding part of packing into.
Said blanking station 6 comprises magazine 6-1, the cylinder 6-2 that sets a table, connecting plate 6-3, lift cylinder 6-4 and the second vacuum cups 6-5 down; The said cylinder of setting a table is fixed on the frame; Said connecting plate is fixed on the cylinder of setting a table; Said lift cylinder is fixed on the connecting plate, and said second vacuum cups is fixed on the gas bar of lift cylinder.
The present embodiment working method is following: the rubber film component part that can be fit to two groups of different sizes; Mould grip box assembling station according to two of mixed flow assembly technical requirement designs; Call one according to the requirement of control program and mould the work of grip box assembling station, another quits work, and the said grip box assembling station 2 of moulding realizes that will mould grip box is assembled on the adjustable clamp 9; Said epithelium assembling station 3 is assembled into said moulding on the grip box with said epithelium; Epithelium is assembled into when moulding on the grip box, relies on the push pedal 3-7 of three triangle fixed block 9-4 and assembling positioner that epithelium is navigated to accurate position, said aluminium grip box assembling station 4 is assembled into the aluminium grip box on the said epithelium; Said hot weld station 5 welds together the three, and said blanking station 6 will be assembled the rubber film component part of accomplishing and be dumped into down among the magazine 6-1.A kind of assembly machine of rubber film component part is realized calibration by dispenser, and by the work of drive control module realization drive motors and each cylinder, part material loading and ordering part realize automatically, partly artificial cooperation.
Claims (4)
1. the assembly machine of a leather membrane assembly for gas meter; It is characterized in that: said assembly machine comprises frame and rotating disk drive device of index; Said rotating disk drive device of index is fixed on the frame; Said rotating disk drive device of index comprises rotating disk, drive motors and in order to the continuous rotation of drive motors is converted into the dispenser of indexed, said drive motors is connected with dispenser, and said rotating disk is fixed on the output flange of said dispenser; Be evenly equipped with six groups of adjustable clamps on the said rotating disk; Outside said rotating disk drive device of index, be evenly equipped with six station workspaces; Said six station workspaces are followed successively by moulds grip box assembling station, epithelium assembling station, the assembling of aluminium grip box station, hot weld station and blanking station, wherein
The said grip box assembling station of moulding is made up of vibrating disk, part guide groove, Straight line unit and assembling executing agency; Said vibrating disk is connected with the part guide groove; Said part guide groove is connected with the charging aperture of said Straight line unit; The discharging opening of said Straight line unit is connected with said assembling executing agency, and said assembling executing agency is made up of pneumatic two shaft assemblies and parallel clamping cylinder;
Said epithelium assembling station and aluminium grip box assembling station include automatic feeder, assembling actuating unit and assembling positioner; Said automatic feeder comprises stratiform part feed box, upright guide rail and screw mandrel stepping jacking apparatus; Said assembling actuating unit comprises that pneumatic slide unit, Y axle lift cylinder and vacuum cups constitute; Said assembling positioner cooperates with adjustable clamp, and said assembling positioner comprises passes cylinder and push pedal.
2. the assembly machine of leather membrane assembly for gas meter as claimed in claim 1; It is characterized in that: said six groups of adjustable clamps are fixed on the said rotating disk through adjustment screw; Said adjustable clamp comprises the anchor clamps base plate; Be fixed with square gripper shoe on the said anchor clamps base plate; On said square gripper shoe, be processed with the screwed hole that is used for the installing and locating pin, also be furnished with three triangle fixed blocks in the both sides and the inboard of said square gripper shoe, said triangle fixed block is fixed on the said anchor clamps base plate through screw thread adjusting means movably.
3. according to claim 1 or claim 2 the assembly machine of leather membrane assembly for gas meter; It is characterized in that: said blanking station comprises magazine, the cylinder of setting a table, connecting plate, lift cylinder and vacuum cups down; The said cylinder of setting a table is fixed on the frame; Said connecting plate is fixed on the cylinder of setting a table, and said lift cylinder is fixed on the connecting plate, and said vacuum cups is fixed on the gas bar of lift cylinder.
4. according to claim 1 or claim 2 the assembly machine of leather membrane assembly for gas meter is characterized in that: the said grip box assembling station of moulding comprises that the grip box of moulding of at least two different sizes assembles sub-station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210285251.XA CN102814650B (en) | 2012-08-06 | 2012-08-06 | Assembly machine for gas surface membrane component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210285251.XA CN102814650B (en) | 2012-08-06 | 2012-08-06 | Assembly machine for gas surface membrane component |
Publications (2)
| Publication Number | Publication Date |
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| CN102814650A true CN102814650A (en) | 2012-12-12 |
| CN102814650B CN102814650B (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210285251.XA Expired - Fee Related CN102814650B (en) | 2012-08-06 | 2012-08-06 | Assembly machine for gas surface membrane component |
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| CN103506506A (en) * | 2013-07-15 | 2014-01-15 | 周俊雄 | Steering angle U-shaped piece automatic assembly machine |
| CN104002294A (en) * | 2013-12-27 | 2014-08-27 | 广州奥迪通用照明有限公司 | Vacuum intelligent correction manipulator |
| CN105149947A (en) * | 2015-10-29 | 2015-12-16 | 四川福德机器人股份有限公司 | Gas meter magnetic steel set assembling mechanism |
| CN105215680A (en) * | 2015-11-06 | 2016-01-06 | 四川福德机器人股份有限公司 | A kind of gas meter, flow meter Automated assembly device |
| CN105424123A (en) * | 2016-01-11 | 2016-03-23 | 成都秦川科技发展有限公司 | Equipment for assembling front valve and rear valve of mechanism of diaphragm gas meter |
| CN106112507A (en) * | 2016-07-11 | 2016-11-16 | 重庆莱美药业股份有限公司 | Cover plate mounting device and comprise its medicine mixer kludge |
| CN106181357A (en) * | 2016-07-11 | 2016-12-07 | 重庆莱美药业股份有限公司 | Elastic buckle erecting device and comprise its medicine mixer kludge |
| CN106181358A (en) * | 2016-07-11 | 2016-12-07 | 重庆莱美药业股份有限公司 | Mix medicine glass erecting device and the medicine mixer kludge comprising it |
| CN106216976A (en) * | 2016-07-11 | 2016-12-14 | 重庆莱美药业股份有限公司 | Puncture needle erecting device and comprise its medicine mixer kludge |
| CN107717378A (en) * | 2017-10-26 | 2018-02-23 | 江西宝群电子科技有限公司 | A kind of diaphragm unit and the device of core body assembling |
| CN107813122A (en) * | 2017-12-06 | 2018-03-20 | 中船重工鹏力（南京）智能装备***有限公司 | A kind of gas meter counter magnet steel wheel automatic charging device |
| CN108088516A (en) * | 2017-12-14 | 2018-05-29 | 四川福德机器人股份有限公司 | A kind of rubber film component part assembly equipment of gas meter, flow meter |
| CN108372397A (en) * | 2018-02-27 | 2018-08-07 | 温州市科泓机器人科技有限公司 | The automated production of contactor assembly is equipped |
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| CN109759568A (en) * | 2019-01-11 | 2019-05-17 | 洛阳理工学院 | Automatic discharge apparatus is used in a kind of processing of part |
| CN110181267A (en) * | 2019-05-06 | 2019-08-30 | 丽水二三网络有限公司 | A kind of assembly equipment of electronic cigarette atomizing head |
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| CN114194878A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Device and method for membrane separation of Internet of things intelligent gas meter |
| CN114193147A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Positioning mechanism for assembling diaphragm capsule of Internet of things intelligent gas meter |
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| CN114194878A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Device and method for membrane separation of Internet of things intelligent gas meter |
| CN114193771A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Thing networking intelligent gas table involucra hot melt connecting device |
| CN114193147B (en) * | 2020-09-18 | 2022-11-08 | 成都秦川物联网科技股份有限公司 | Positioning mechanism for assembling film box of Internet of things intelligent gas meter |
| CN114193148A (en) * | 2020-09-18 | 2022-03-18 | 成都秦川物联网科技股份有限公司 | Thing networking intelligent gas table involucra assembly system |
| CN116175990A (en) * | 2023-04-24 | 2023-05-30 | 国营川西机器厂 | Device and method for solving oil leakage faults of aeroengine parting film |
| CN116175990B (en) * | 2023-04-24 | 2023-07-11 | 国营川西机器厂 | Device and method for solving oil leakage faults of aeroengine parting film |
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| CN102814650B (en) | 2014-12-17 |
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