CN210308876U - Injection molding AOI check out test set - Google Patents
Injection molding AOI check out test set Download PDFInfo
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- CN210308876U CN210308876U CN201920944670.7U CN201920944670U CN210308876U CN 210308876 U CN210308876 U CN 210308876U CN 201920944670 U CN201920944670 U CN 201920944670U CN 210308876 U CN210308876 U CN 210308876U
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Abstract
The utility model discloses an injection molding AOI check out test set, including detecting the station, station and yields goods stack station are transported to the product, the rear side of yields goods stack station is equipped with the product transport to the product transport station of accomplishing of moulding plastics with the injection molding machine, the yields goods transport to the yields stack station after will detecting first six manipulators, first six manipulators can 360 degrees rotatory transport products, the tip of first six manipulators is equipped with gets the material tool, the product is transported and is equipped with six manipulators of second and first carousel on the station, be equipped with the second carousel on the detection station. The utility model discloses from injection moulding to detecting the equal automation mechanized operation of stack, two six manipulators transport products, first carousel and the rotatory product of carrying of second carousel increase or reduce the detection station according to the detection item of product, and the second carousel is eight graduation, can correspond every detection station and rotate, and the defective products that detect directly just get rid of at the detection station, need not get into the process that the stack was transported again, saves time.
Description
Technical Field
The utility model relates to an injection moulding product check out test set, in particular to injection molding AOI check out test set.
Background
At present, injection moulding product moulds plastics and accomplishes the back, need transport the station that detects through the mode of artifical transport on, this kind of time cost and the cost of labor who makes a round trip to carry all are higher, and this kind of mode inefficiency through artifical the transportation moreover. Can not meet the requirements of the current market.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned defect of prior art, provide an injection molding AOI check out test set.
For solving the above-mentioned defect of prior art, the utility model provides a technical scheme is: the utility model provides an injection molding AOI check out test set, transports station and yields goods stack station including detecting station, product, the rear side of yields goods stack station is equipped with the first six manipulators of product transport to the product transport station, the yields goods transport to the yields goods stack station after will detecting that the injection molding machine was moulded plastics and is accomplished, first six manipulators can 360 degrees rotatory transport products, the tip of first six manipulators is equipped with gets the material tool, be equipped with second six manipulators and first carousel on the product transport station, be equipped with the second carousel on the detection station, be located on the detection station the border position of second carousel is equipped with in proper order and advances gluey point flattening mechanism, visual detection product hole distance station, product weighing detection station, product side aperture detection station, product radium carving and beat sign indicating number station and NG article and get rid of the station.
As the utility model discloses injection molding AOI check out test set's improvement, first carousel is two degrees carousels, first carousel rotation angle is 180 degrees at every turn, first carousel bottom is equipped with the cam wheel splitter, it places the region to be equipped with two products on the first carousel, and two products are placed and are equipped with four product positioning tool in the region respectively at the interval.
As the utility model discloses injection molding AOI check out test set improve in, the second carousel is eight graduation carousels, the bottom of second carousel is equipped with the decollator, the upper surface edge interval of second carousel is equipped with eight detection tool, every graduation of rotating of second carousel all have a product that does not detect by six manipulators of second carry to on one of them detection tool.
As the utility model discloses injection molding AOI check out test set's a improvement, it includes the cylinder supporting seat to advance the glue point flatting press mechanism, install the cylinder that flattens on the cylinder supporting seat, the tailpiece of the piston rod portion of the cylinder that flattens is equipped with the briquetting, the interval is equipped with two on the briquetting and removes and drape over one's shoulders the cutting edge of a knife or a sword pressure head.
As the utility model discloses injection molding AOI check out test set's an improvement, visual detection product pitch-row station includes that CCD shoots detection mechanism, product and places tool and horizontal handling mechanism, the product is placed and is equipped with preceding correction plate and back correction plate on the tool, be equipped with the space of placing the product between preceding correction plate and the back correction plate, the both ends of preceding correction plate are equipped with a preceding correction hole that is used for rectifying the preceding hole position of product respectively, the both ends of back correction plate are equipped with a back correction hole that is used for rectifying the back hole position of product respectively, horizontal handling mechanism with the product transport extremely between preceding correction plate and the back correction plate, around the product the limit hole with preceding correction hole corresponds with back correction hole, CCD shoots the pitch-row of preceding hole pitch and back limit hole that detection mechanism detected the product.
As an improvement of the injection molding AOI detection device of the utility model, the CCD photographing detection mechanism comprises a CCD camera support, the upper end part of the CCD camera support is provided with a CCD camera mounting seat, the CCD camera mounting seat is connected with a CCD camera through an angle adjusting screw rod, and the CCD camera is positioned right above the product placing jig; the horizontal carrying mechanism comprises a translation support, and a translation guide rail is arranged on a cross beam of the translation support.
As an improvement of the injection molding AOI detection equipment of the utility model, a translation slide block is arranged on the translation guide rail, a vertical material taking cylinder is arranged on the translation slide block, an installation platform is arranged at the end part of a piston rod of the vertical material taking cylinder, three suction nozzles are arranged on the installation platform at intervals, and the three suction nozzles are arranged in a triangular shape; the horizontal moving sliding block is connected with a transmission screw rod, one end of the transmission screw rod is provided with a servo motor, and the servo motor drives the transmission screw rod to rotate and controls the vertical material taking cylinder to horizontally move.
As an improvement of the injection molding AOI detection equipment of the utility model, the product side aperture detection station comprises a left CCD camera component and a right CCD camera component, a product positioning platform is arranged between the left CCD camera component and the right CCD camera component, and the left CCD camera component and the right CCD camera component respectively detect the aperture of the edge holes at the two sides of the product;
the left CCD camera assembly and the right CCD camera assembly respectively comprise a camera support, a camera angle adjusting seat is arranged at the upper end of the camera support, and an aperture detection camera is mounted on the camera angle adjusting seat.
As the utility model discloses injection molding AOI check out test set's an improvement, yields stack station includes five grooves of stacking, and five grooves of stacking are the baffle respectively and stack groove, plastic box upper cover and stack the groove, reverse stack product groove, empty plastic box groove and forward stack the product groove, the baffle is stacked groove, plastic box upper cover and is stacked the groove, reverse stack product groove, empty plastic box groove and forward and stack the product inslot and all be equipped with elevating system, yields stack station is located five tops of stacking the groove and is equipped with horizontal migration mechanism, horizontal migration mechanism control suction tool horizontal migration.
Compared with the prior art, the utility model has the advantages that: the utility model discloses from injection moulding to detecting the equal automation mechanized operation of stack, two six manipulators transport products, first carousel and the rotatory product of carrying of second carousel increase or reduce the detection station according to the detection item of product, and the second carousel is eight graduation, can correspond every detection station and rotate, and the defective products that detect directly just get rid of at the detection station, need not get into the process that the stack was transported again, saves time. The whole detection process is high in efficiency and high in detection precision, manual carrying and stacking are not needed, and the productivity is greatly improved.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the accompanying drawings and embodiments, in which:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a station for visually inspecting the pitch of the product.
Fig. 3 is a schematic perspective view of a product placement jig.
Fig. 4 is a schematic perspective view of a glue inlet point flattening mechanism.
Fig. 5 is a schematic perspective view of a product side aperture detection station.
Fig. 6 is a schematic perspective view of a first six-axis robot.
Fig. 7 is a perspective view of a second six-axis robot.
Reference symbol names:
100. detecting a station; 101. a glue inlet point flattening mechanism 102, a visual detection product hole distance station 103, a product side edge aperture detection station 104 and an NG product removing station;
102. visually detecting a product pitch-row station; 1. the device comprises a CCD photographing detection mechanism 2, a product placing jig 3, a horizontal carrying mechanism 4, a front correction sheet 5, a rear correction sheet 6, a correction product front edge hole 7, a front correction hole 8, a correction product rear edge hole 9, a rear correction hole 11, a CCD camera support 12, a CCD camera mounting seat 13, an angle adjusting screw 14, a CCD camera 31, a translation support 32, a translation guide rail 33, a translation sliding block 34, a vertical material taking cylinder 35, a mounting platform 36 and a suction nozzle;
1011. cylinder supporting seat 1012, flattening cylinder 1013, pressing block 1014, and flash removing pressing head;
1031. a left CCD camera assembly 1032, a right CCD camera assembly 1033, a camera mount 1034, a camera angle adjustment mount 1035, an aperture detection camera 1036, and a product positioning platform;
201. a clapboard stacking groove 202, a plastic box upper cover stacking groove 203, a reverse stacking product groove 204, an air suction plastic box groove 205, a forward stacking product groove 206, a horizontal moving mechanism 207 and a suction jig
200. A product transfer station;
300. a good product stacking station;
400. a first six-axis manipulator;
500. taking a material jig;
600. a second six-axis manipulator;
700. a first turntable;
800. a second turntable; 801. detecting a jig;
900. product positioning jig.
Detailed Description
The invention will be further described below with reference to the drawings and specific examples, but the embodiments of the invention are not limited thereto.
As shown in fig. 1, an injection molding part AOI detection apparatus comprises a detection station 100, a product transfer station 200 and a good product stacking station 300, wherein a first six-axis manipulator 400 for carrying a product injection molded by an injection molding machine to the product transfer station 200 and carrying a detected good product to the good product stacking station 300 is arranged at the rear side of the good product stacking station 300, the first six-axis manipulator 400 can carry the product in a 360-degree rotation manner, a material taking jig 500 is arranged at the end of the first six-axis manipulator 400, a second six-axis manipulator 600 and a first rotary table 700 are arranged on the product transfer station 200, a second rotary table 800 is arranged on the detection station 100, the edge position of the second turntable 800 on the detection station 100 is sequentially provided with a glue inlet point flattening mechanism 101, a visual detection product hole distance station 102, a product weighing detection station, a product side hole diameter detection station 103, a product laser etching code printing station and an NG product removing station 104. The end of the second six-axis manipulator 600 is also provided with a material taking jig 500.
Preferably, the first rotary table 700 is a two-degree rotary table, the rotation angle of the first rotary table 700 is 180 degrees each time, the bottom of the first rotary table 700 is provided with a cam divider, the first rotary table 700 is provided with two product placing areas, and the two product placing areas are respectively provided with four product positioning jigs 900 at intervals.
Preferably, the second turntable 800 is an eight-index turntable, the bottom of the second turntable 800 is provided with a divider, eight detection jigs 801 are arranged at intervals on the edge of the upper surface of the second turntable 800, and each index of the second turntable 800 is rotated, and an undetected product is carried to one of the detection jigs 801 by the second six-axis manipulator 600.
Preferably, the glue feeding point flattening mechanism 101 comprises an air cylinder support 1011, a flattening air cylinder 1012 is mounted on the air cylinder support 1011, a pressing block 1013 is arranged at the end of a piston rod of the flattening air cylinder 1012, and two flash removing pressing heads 1014 are arranged on the pressing block 1013 at intervals.
Preferably, the visual inspection product pitch-row station 102 includes a CCD photographing detection mechanism 1, a product placing jig 2 and a horizontal carrying mechanism 3, the product placing jig 2 is provided with a front correction sheet 4 and a rear correction sheet 5, a space for placing the product is provided between the front correction sheet 4 and the rear correction sheet 5, two ends of the front correction sheet 4 are respectively provided with a front correction hole 7 for correcting the position of a front edge hole 6 of the product, two ends of the rear correction sheet 5 are respectively provided with a rear correction hole 9 for correcting the position of a rear edge hole 8 of the product, the horizontal carrying mechanism 3 carries the product to a position between the front correction sheet 4 and the rear correction sheet 5, the front edge hole and the rear edge hole of the product correspond to the front correction hole 7 and the rear correction hole 9, and the CCD photographing detection mechanism 1 detects the front edge pitch and the rear edge pitch of the product.
Preferably, the front correction sheet 4 is in an inclined state, and the inclination angle of the front correction sheet 4 is less than 15 degrees.
Preferably, CCD detection mechanism 1 that shoots includes CCD camera support 11, and the upper end of CCD camera support 11 is equipped with CCD camera mount pad 12, and CCD camera mount pad 12 passes through angle adjusting screw 13 and connects a CCD camera 14, and CCD camera 14 is located the product and places tool 2 directly over.
Preferably, the horizontal carrying mechanism 3 comprises a translation support 31, a translation guide rail 32 is arranged on a beam of the translation support 31, a translation sliding block 33 is arranged on the translation guide rail 32, a vertical material taking cylinder 34 is installed on the translation sliding block 33, an installation platform 35 is arranged at the end part of a piston rod of the vertical material taking cylinder 34, three suction nozzles 36 are arranged on the installation platform 35 at intervals, and the three suction nozzles 36 are arranged in a triangular mode. The horizontal carrying mechanism 3 absorbs the products from the eight-graduation turntable, carries the products to the product placing jig 2 for detection, and the products which are detected are carried back to the eight-graduation turntable by the horizontal carrying mechanism 3 and are driven by the eight-graduation turntable to be conveyed to the next detection station.
Preferably, the translation sliding block 33 is connected with a transmission screw rod, one end of the transmission screw rod is provided with a servo motor, and the servo motor drives the transmission screw rod to rotate and simultaneously controls the vertical material taking cylinder 34 to horizontally move.
Preferably, the product side aperture detection station 103 comprises a left CCD camera component 1031 and a right CCD camera component 1032, a product positioning platform 1036 is arranged between the left CCD camera component 1031 and the right CCD camera component 1032, and the left CCD camera component 1031 and the right CCD camera component 1032 respectively detect the aperture of the side aperture on both sides of the product;
the left and right CCD camera assemblies 1031, 1032 each include a camera mount 1033, a camera angle adjustment mount 1034 is disposed at the upper end of the camera mount 1033, and an aperture detection camera 1035 is mounted on the camera angle adjustment mount 1035.
Preferably, the good product stacking station 200 includes five stacking slots, the five stacking slots are respectively a partition stacking slot 201, a plastic box upper cover stacking slot 202, a reverse stacking product slot 203, an air suction plastic box slot 204 and a forward stacking product slot 205, the partition stacking slot 201, the plastic box upper cover stacking slot 202, the reverse stacking product slot 203, the air suction plastic box slot 204 and the forward stacking product slot 205 are all provided with a lifting mechanism, the good product stacking station 200 is located above the five stacking slots and is provided with a horizontal movement mechanism 206, and the horizontal movement mechanism 206 controls a suction jig 207 to move horizontally.
The working process of the equipment is as follows:
1. when the injection molding machine opens the mold, the first six-axis manipulator 400 takes out 4 products from the injection molding machine and puts the products into the product jig on the turntable 1.
2. The first rotary table rotates 180 degrees, and the second six-axis manipulator 600 takes 1 product to the detection tool of the first station of the second rotary table at a time.
3. And hole distance detection, hole plugging detection, laser marking, product weighing detection and the like are sequentially completed on the second turntable. And the NG product discharge station on the second turntable takes out defective products detected by the front station and places the defective products on the NG product slide way.
4. When the qualified product rotates to the material taking station, the qualified product is taken out by the second six-axis manipulator 600 and is placed into the empty jig of the first rotating disc.
5. At the moment, the first six-axis manipulator 400 takes out the products from the injection molding machine for the second time and puts the products into the jig on the first turntable, after the products are placed, the first turntable rotates 180 degrees, meanwhile, the walking module beside the stacker takes out the products of the suction plastic box and puts the products into the lifting table corresponding to the stacker, the first six-axis manipulator 400 takes out the products of the detection OK and puts the products into the product suction plastic box of the lifting machine, and after the walking module is filled with the specified number, the upper cover of the suction plastic box covers the products and covers the partition plate.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and structures of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an injection molding AOI check out test set, transports station and yields goods stack station including detecting station, product, its characterized in that, the rear side of yields goods stack station is equipped with the first six-shaft mechanical hand of carrying the product that the injection molding machine was moulded plastics and is accomplished to the product and transport the station, carry the yields after will detecting to yields goods stack station, first six-shaft mechanical hand can 360 degrees rotatory transport products, the tip of first six-shaft mechanical hand is equipped with gets the material tool, be equipped with second six-shaft mechanical hand and first carousel on the product transports the station, be equipped with the second carousel on the detection station, be located on the detection station the border position of second carousel is equipped with in proper order and advances gluey point flattening mechanism, visual detection product pitch-row station, product weighing detection station, product side aperture detection station, product radium carving and beat sign indicating number station and NG article and get rid of the station.
2. The injection molding AOI detection apparatus of claim 1, wherein the first rotating disc is a two-degree rotating disc, the rotating angle of the first rotating disc is 180 degrees each time, the bottom of the first rotating disc is provided with a cam divider, the first rotating disc is provided with two product placing areas, and four product positioning jigs are respectively arranged on the two product placing areas at intervals.
3. The injection molding AOI detection apparatus of claim 1, wherein the second turntable is an eight-index turntable, a divider is disposed at the bottom of the second turntable, eight detection jigs are disposed at intervals on the edge of the upper surface of the second turntable, and one undetected product is conveyed to one of the detection jigs by the second six-axis robot per one index of rotation of the second turntable.
4. The AOI detection device for the injection molding parts of claim 3, wherein the glue feeding point flattening mechanism comprises a cylinder support seat, a flattening cylinder is mounted on the cylinder support seat, a pressing block is arranged at the end of a piston rod of the flattening cylinder, and two burr removing pressing heads are arranged on the pressing block at intervals.
5. The injection molding AOI detection equipment of claim 4, wherein the visual product pitch inspection station comprises a CCD photo detection mechanism, a product placement jig and a horizontal handling mechanism, the product placement jig is provided with a front correction sheet and a rear correction sheet, a space for placing a product is arranged between the front correction sheet and the rear correction sheet, two ends of the front correction sheet are respectively provided with a front correction hole for correcting the position of a front edge hole of the product, two ends of the rear correction sheet are respectively provided with a rear correction hole for correcting the position of a rear edge hole of the product, the horizontal handling mechanism handles the product between the front correction sheet and the rear correction sheet, the front edge hole and the rear edge hole of the product correspond to the front correction hole and the rear correction hole, and the CCD photo detection mechanism detects the pitch of the front edge hole and the pitch of the rear edge hole of the product.
6. The injection molding AOI detection device of claim 5, wherein the CCD photographing detection mechanism comprises a CCD camera support, a CCD camera mounting seat is arranged at the upper end of the CCD camera support, the CCD camera mounting seat is connected with a CCD camera through an angle adjusting screw, and the CCD camera is positioned right above the product placement jig; the horizontal carrying mechanism comprises a translation support, and a translation guide rail is arranged on a cross beam of the translation support.
7. The injection molding AOI detection equipment of claim 6, wherein the translation guide rail is provided with a translation sliding block, the translation sliding block is provided with a vertical material taking cylinder, the end part of a piston rod of the vertical material taking cylinder is provided with a mounting platform, the mounting platform is provided with three suction nozzles at intervals, and the three suction nozzles are arranged in a triangular shape; the horizontal moving sliding block is connected with a transmission screw rod, one end of the transmission screw rod is provided with a servo motor, and the servo motor drives the transmission screw rod to rotate and controls the vertical material taking cylinder to horizontally move.
8. The injection molding AOI detection equipment of claim 1, wherein the product side aperture detection station comprises a left CCD camera component and a right CCD camera component, a product positioning platform is arranged between the left CCD camera component and the right CCD camera component, and the left CCD camera component and the right CCD camera component respectively detect the aperture of the side aperture on both sides of the product;
the left CCD camera assembly and the right CCD camera assembly respectively comprise a camera support, a camera angle adjusting seat is arranged at the upper end of the camera support, and an aperture detection camera is mounted on the camera angle adjusting seat.
9. The injection molding AOI detection equipment of claim 1, wherein the good product stacking station comprises five stacking grooves, the five stacking grooves are respectively a partition stacking groove, a plastic box upper cover stacking groove, a reverse stacking product groove, an air suction plastic box groove and a forward stacking product groove, the partition stacking groove, the plastic box upper cover stacking groove, the reverse stacking product groove, the air suction plastic box groove and the forward stacking product groove are all provided with lifting mechanisms, a horizontal moving mechanism is arranged above the five stacking grooves of the good product stacking station, and the horizontal moving mechanism controls a suction jig to move horizontally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920944670.7U CN210308876U (en) | 2019-06-21 | 2019-06-21 | Injection molding AOI check out test set |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920944670.7U CN210308876U (en) | 2019-06-21 | 2019-06-21 | Injection molding AOI check out test set |
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| CN210308876U true CN210308876U (en) | 2020-04-14 |
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| CN201920944670.7U Active CN210308876U (en) | 2019-06-21 | 2019-06-21 | Injection molding AOI check out test set |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929308A (en) * | 2020-08-28 | 2020-11-13 | 雷澳视觉科技(东莞)有限公司 | Mobile phone iron frame appearance defect detection system |
| CN112248352A (en) * | 2020-12-21 | 2021-01-22 | 江苏新泉模具有限公司 | Automatic production line for producing automobile injection-molded cladding products |
| CN114347011A (en) * | 2020-10-12 | 2022-04-15 | 丰田自动车株式会社 | Position correction system, position correction method, and storage medium storing position correction program |
| CN117962218A (en) * | 2024-03-29 | 2024-05-03 | 南通科美自动化科技有限公司 | Intelligent production system for injection molding tray |
-
2019
- 2019-06-21 CN CN201920944670.7U patent/CN210308876U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929308A (en) * | 2020-08-28 | 2020-11-13 | 雷澳视觉科技(东莞)有限公司 | Mobile phone iron frame appearance defect detection system |
| CN114347011A (en) * | 2020-10-12 | 2022-04-15 | 丰田自动车株式会社 | Position correction system, position correction method, and storage medium storing position correction program |
| CN112248352A (en) * | 2020-12-21 | 2021-01-22 | 江苏新泉模具有限公司 | Automatic production line for producing automobile injection-molded cladding products |
| CN117962218A (en) * | 2024-03-29 | 2024-05-03 | 南通科美自动化科技有限公司 | Intelligent production system for injection molding tray |
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