CN102733045A - Processing method of woven fabric with different functions on two surface - Google Patents
Processing method of woven fabric with different functions on two surface Download PDFInfo
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- CN102733045A CN102733045A CN2011100917869A CN201110091786A CN102733045A CN 102733045 A CN102733045 A CN 102733045A CN 2011100917869 A CN2011100917869 A CN 2011100917869A CN 201110091786 A CN201110091786 A CN 201110091786A CN 102733045 A CN102733045 A CN 102733045A
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Abstract
The invention discloses a processing method of woven fabric with different functions on two surfaces. The processing method is as follows: elastic yarns are added in warp and weft yarns to be combined and the proper degree of twist is applied on the wrap and weft yarns, and blank cloth contracts properly so as to have smoothness and high elasticity by warping, weaving and dyeing and finishing engineering, and then the blank cloth is subjected to the lyophobic resin coating and the hydrophilic resin coating by the coating engineering to form the cloth with two functions. The cloth has the effects of moisture absorption, water repellency, high density and elasticity.
Description
Technical field
The present invention relates to a kind of two-sided different function Woven Fabrics, specifically refer to a kind of tool moisture absorption and drying effect, and high density and flexible cloth are arranged.
Background technology
Dry and comfortable comfortable weather lets people feel spirit and QI cleaning, and as the saying goes: " a workman must first sharpen his tools if he is to do his work well ", correctly select proper object, be able to bring into play its usefulness or alleviate its burden.
And; In number No. 200923158 explanation of TaiWan, China patent announcement, this case is to carry out the immersion oven dry processing of hygroscopic agent earlier with a cloth, again in side coating dryingagent; Effects such as moisture absorption, drying, perspire can be provided, can be widely used in clothes, sportswear of Various Seasonal etc.;
So, this case provides functions such as moisture absorption, water-sprinkling, perspire, but lacks elasticity, can't make cloth material tool distortion nargin and response rate, does not more have the covering property that provides preferable.
Again, the functional character of cloth, moisture absorption is a hydrophily, and drying is a hydrophobicity, and both are opposite function property, and these two kinds of functions of past can't simultaneously and be stored on the same cloth.When the drying function of cloth was good more, it can effectively stop external water droplet, but steam that human body itself discharges naturally and sweat also stopped and can't shed interior, and this lets the people of dress feel sultry wet glutinous; On the contrary, good when the cloth moisture absorbing, can the moisture in the clothing be discharged, let skin keep dry and comfortable comfortable, but external water droplet, aqueous vapor also can infiltrate thereupon.If have simultaneously two kinds functional, promptly do the opposite functional processing of these two kinds of performances at the tow sides of same cloth owing to add the man-hour medicament to the infiltration of cloth, two processing interfere with each other, effect is extremely unstable.General ripe way of past was by the processing of fitting, and two blocks of dynamopathic clothes of difference is sticked together, even add a skim again in the centre and strengthen the effect that wets, and operation procedure is long, cost is high.What is more, the cloth so that this method is processed though can reach two kinds of functions simultaneously, can't reach high elasticity simultaneously, and cloth is thicker, generally is only applicable to the overcoat class, is inappropriate for being used in and is close on the fit sportswear.
Therefore; The cloth of the actively dark lap tool moisture absorption of inventor, drying, high elasticity and high covering property proposes a kind of two-sided different function tatting cloth design, and its line yarn adds elastomeric yarn and weaves with tatting; Through dyeing and finishing, coating engineering; Can make the moisture absorption of cloth tool, drying effect, and have functions such as smooth and high elasticity concurrently, to apply to the clothes of athletic type motion.
Summary of the invention
Technical problem to be solved by this invention is: to the deficiency of above-mentioned prior art; A kind of processing method of two-sided different function Woven Fabrics is provided, and it is adding the elastomeric yarn plying and is giving the suitable twist through weft yarn, through warping and weave and the dyeing and finishing engineering; Make the suitable contraction of embryo cloth and can have smooth and high elasticity concurrently; And engineering imposes hydrophobic type to embryo cloth and hydrophilic is resin-coated to be coated with again, forms the cloth of tool two-shipper ability, is a kind of tool moisture absorption, drying, elastomeric different function cloth.
In order to solve the problems of the technologies described above, the technical scheme that the present invention adopted is: a kind of processing method of two-sided different function Woven Fabrics, this method comprises the following steps:
The processing of a, yarn: its braiding be with yarn as warp thread and weft yarn, add the elastomeric yarn plying therein, and give the twist;
B, warping engineering: the tube after will machining is after a yarn makes the warp thread coiled hair, again with several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, also be warp also;
C, weave engineering: the coiled hair of weaving cotton cloth is got, is gaited through thin silk fabric, weaves control embryo cloth via contracting in suitable density (density between yarn);
D, dyeing and finishing engineering: comprising: destarch, oven dry, pre-setting, dyeing moisture absorption engineering, oven dry, pre-setting/typing, press polish supervisor;
E, coating engineering: it is resin-coated to impose hydrophobic type in a side, and the another side imposes the hydrophilic resin and contaminates, presses and dye processing, treats perching after the resin solidification drying, promptly becomes two-sided different function Woven Fabrics.
Above-mentioned dyeing and finishing engineering comprises the following steps:
Destarch: under 80～100 ℃ of temperature and speed 40～70m/min, carry out destarch, the slurry on the embryo cloth is removed fully;
Oven dry: under 150～180 ℃ of temperature, control process velocity 15～30m/min makes cloth cover dry;
Pre-setting: temperature is controlled under 170～190 ℃, and speed 15～30m/min makes the cloth cover pre-setting;
Dyeing moisture absorption engineering: under 30～40 ℃ of temperature, begin to add stain and auxiliary agent;
Oven dry: with tensionless dryer, under 150～180 ℃ of temperature, control process velocity 15～30m/min makes cloth cover dry;
Pre-setting/typing: under 170～190 ℃, carry out pre-setting with the speed of 15～30m/min, and carry out middle inspection, again with under 165～180 ℃ of temperature, and the speed of 15～30m/min is finalized the design;
Press polish: under 140～160 ℃,, carry out press polish and handle with speed 15～30m/min.
Above-mentioned coating engineering is with 140～160 ℃ of temperature in gluing machine; Speed 15～30m/min imposes the coating processing of hydrophobic type resin compound to single face, to be dried after; Again with 140～160 ℃ of temperature; Speed 15～30m/min imposes the hydrophilic resin compound to another side and dyes processing to contaminate, to press, and treats that the resin solidification drying carries out perching.
So, provide this yarn to add elastomeric yarn, give the twist, and be made into embryo cloth, process through dyeing and finishing engineering, coating engineering again, can reach the two-sided different function fabric of high elasticity of frivolous tough and tensile and splendid elasticity and elastic recovery rate with two-sided tissue design.
Relevant detailed description of the present invention and technology contents cooperate graphic explanation following at present:
Description of drawings:
Fig. 1 is the warp-wise cross-section structure sketch map of Woven Fabrics of the present invention.
Fig. 2 is the broadwise cross-section structure sketch map of Woven Fabrics of the present invention.
Fig. 3 is the procedure of processing program sketch map of Woven Fabrics of the present invention.
Fig. 4 is the coating procedure of processing program sketch map of Woven Fabrics of the present invention.
Fig. 5 is the dyeing heating curve sketch map of Woven Fabrics of the present invention.
Fig. 6 is the interpolation hygroscopic agent heating curve sketch map of Woven Fabrics of the present invention.
The drying of the cloth that Fig. 7 is processed into for the present invention and the test report of suction.
Fig. 8 is the report of Lycra flexibility test.
Label declaration:
The specific embodiment:
The two-sided different function Woven Fabrics that the present invention is processed into; Be a kind of tool moisture absorption, drying, elastomeric different function cloth; It is adding the elastomeric yarn plying and is giving the suitable twist through weft yarn, through warping and weave and the dyeing and finishing engineering, embryo cloth is suitably shunk and can have smooth and high elasticity concurrently; And engineering imposes hydrophobic type to embryo cloth and hydrophilic is resin-coated to be coated with again, forms the cloth of tool two-shipper ability.
Seeing also Fig. 1 and shown in Figure 2, is the warp thread and the weft yarn overlapping sketch map of woven fabric, and the present invention is a kind of processing method of two-sided different function Woven Fabrics; The cloth that is processed into is for can provide moisture absorption, drying, elastomeric different function cloth, and the braiding of woven fabric system is divided into warp thread 10 and weft yarn 20 with yarn, and adds elastomeric yarn and give the suitable twist; With warp-wise and the wrong vertical braiding that overlaps of broadwise; And the weave of two-sided different function Woven Fabrics of the present invention is that (seeing also shown in Figure 1) passed through warp thread 10 head ends and tail end by weft yarn 20 in warp-wise, and broadwise to be (seeing also shown in Figure 2) placed in 20 of weft yarns by warp thread 10, and the mode of placing is the staggered four line yarns that pass through; Three-way yarn at interval again; The staggered again four line yarns that pass through, and with above-mentioned staggered the passing through of repeating, and VHD, the elastomeric cloth of formation particular tissues.
See also Fig. 3, Fig. 4, Fig. 5 and shown in Figure 6; Be procedure of processing flow chart of the present invention, and procedure of processing comprise: yarn processing, warping engineering, weave engineering, dyeing and finishing engineering, coating engineering and perching supervisor, at first carry out R1 step " yarn processing "; Shown in R10; Weave with the tatting mode, use the 15-50D yarn, add the elastomeric yarn plying therein as warp thread and weft yarn; And give the twist of 600-1600TPM, through the warping engineering with weave engineering warp thread and weft yarn be made into embryo cloth;
Carrying out R2 step " warping engineering " again, shown in R20, after a yarn makes the warp thread coiled hair with the tube after machining, again with several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, also be warp also;
Carry out the R3 step again and " weave engineering ", shown in R30, the coiled hair of weaving cotton cloth is got, is gaited through thin silk fabric, via weaving control embryo cloth in suitable density (density between yarn);
Carry out R4 step " dyeing and finishing engineering " again, and the dyeing and finishing engineering comprises: destarch, oven dry, pre-setting, dyeing moisture absorption engineering, dehydration, pre-setting/typing, press polish supervisor, the whole batching Shu that it will be made into; Carry out R40 step " destarch ", shown in R400, after the economy-combat cloth; Use continuous desizing machine; 80～100 ℃ of temperature, carry out destarch under speed 40～70m/min, when embryo cloth is weaved on slurry remove fully.And slurry will cause refining agent, bleaching agent, dyestuff etc. in the follow-up dyeing and finishing process bad to the permeability of fabric, so that Color is uneven, influences final fabric quality if fail to remove fully clean;
The destarch of embryo cloth is carried out the R41 step ' drying ' after accomplishing, and shown in R410, destarch is dried with tensionless dryer after accomplishing, and under 150～180 ℃, control process velocity 15～30m/min makes cloth cover dry;
Carry out R42 step " pre-setting " after the embryo cloth drying, shown in R420, the embryo cloth after the oven dry carries out pre-setting through setting machine again; Be controlled in 170～190 ℃ in temperature; Carry out between speed 15～30m/min, make embryo cloth pre-setting, to avoid embryo cloth to shrink rapidly and influence fabric quality at dyeing procedure;
Carry out R43 step " dyeing moisture absorption engineering " after the embryo cloth drying, and consult Fig. 5 and shown in Figure 6 simultaneously, shown in R430, will through the embryo cloth behind the pre-setting overflow dyeing machine dye with moisture absorption processing place in.Under 30～40 ℃, begin to add stain and auxiliary agent, dye shown in the intensification figure, add stain and auxiliary agent down in 30～40 ℃ (C1) like Fig. 5 and Fig. 6; Earlier be warming up to 90～120 ℃, after holding temperature 15～45min (C2), cool to 30～40 ℃ (C3) with 2.0～3.0 ℃/min again with 1.2～2.0 ℃/min speed; After treating that discharge opeing is soaped in the cylinder, see also shown in Figure 6ly, add the polyamin hygroscopic agent again; With 30～40 ℃ of temperature (C3), 1.5～2.5 ℃/min of speed is warmed up to 70～80 ℃ once more, hold the temperature 15～30min after (C4); And being cooled to 30～40 ℃ (C5) again with 2.0～3.0 ℃/min speed, discharge opeing is cleaned the back and is dewatered with vacuum hydroextractor;
Dyeing is carried out the R44 step ' drying ' after machining with moisture absorption, and shown in R440, dyed and moisture absorption machines the back with tensionless dryer, and under 150～180 ℃, control process velocity 15～30m/min makes cloth cover dry;
Oven dry is carried out R45 step " pre-setting/typing " after accomplishing; Shown in R450, after cloth cover is accomplished oven dry, through setting machine at 170～190 ℃; Speed with 15～30m/min is carried out pre-setting; Again in cloth inspecting machine carries out the inspection after, once more with setting machine under 165～180 ℃ of temperature, the speed of 15～30m/min is finalized the design;
Typing is carried out R46 step " press polish " after accomplishing, and shown in R460, after the cloth cover typing was accomplished, with 140～160 ℃, speed 15～30m/min carried out press polish at calender, strengthens moisture absorbing and gives the drying function by coating engineering step at last;
Press polish is carried out R5 step " coating engineering " after accomplishing, and shown in R50, passes through the cloth cover that press polish is accomplished, and the coating processing of hydrophobic resin and hydrophilic resin is carried out in the cloth cover two sides; At first, shown in R51, R52, with 140～160 ℃ of temperature, speed 15～30m/min imposes the coating processing of hydrophobic type resin compound to single face in gluing machine, promptly becomes the single face hydrophobic fabric after to be dried;
Carry out shown in R53, R54, again with 140～160 ℃ of temperature, speed 15～30m/min imposes the hydrophilic resin compound to another side and machines to contaminate, to press to dye again, treat the resin solidification drying after, promptly become different function property fabric in the table;
The different function property fabric that coating is accomplished carries out R6 step " perching " again, and finished product can be packed and payed into the treasury by batching after the perching machine examination is tested after accomplishing.
Finished product cloth elasticity after the completion can be through the Lycra test, and like Fig. 7 and shown in Figure 8, warp-weft two-way degree of stretching all reaches more than 50%; Dimensional stability is in ± 5%; Be used on the fit sportswear such as bicycle, swimming suit, perfect next to the shin and movable freely comfortable, not yielding; In addition, this cloth also has the drying effect of AATCC 193 water droplets test more than 6 grades simultaneously, and the test of JIS 1907 5.1.1 water imbibitions, washes 3 seconds hygroscopicity with interior excellence of 30 rate of water absorption.The sportswear that dress is processed with this cloth, inner moisture can be absorbed fast and shed, and is next to the shin and not sultry, and the excellent water-repellancy on surface then can completely cut off raindrop, just as second layer skin, can not become heavy because of suction as the past swimming suit as swimming suit.
Combine this, in the aforementioned specification, the present invention is that reference is described with the certain specific embodiments, yet obviously various corrections does not break away from the present invention broad spirit and scope with change.And explanation and diagram that should correspondence be to be used for explaining and unrestricted category of the present invention.Therefore, the expression the present invention should contain all appear at additional claim of the present invention equate with it the item correction and variation.
Claims (6)
1. the processing method of a two-sided different function Woven Fabrics, it is characterized in that: this method comprises the following steps:
The processing of a, yarn: its braiding be with yarn as warp thread and weft yarn, add the elastomeric yarn plying therein, and give the twist;
B, warping engineering: the tube after will machining is after a yarn makes the warp thread coiled hair, again with several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, also be warp also;
C, weave engineering: the coiled hair of weaving cotton cloth is got, is gaited through thin silk fabric, weaves control embryo cloth via contracting in suitable density;
D, dyeing and finishing engineering: comprising: destarch, oven dry, pre-setting, dyeing moisture absorption engineering, oven dry, pre-setting/typing, press polish supervisor;
E, coating engineering: it is resin-coated to impose hydrophobic type in a side, and the another side imposes the hydrophilic resin and contaminates, presses and dye processing, treats perching after the resin solidification drying, promptly becomes two-sided different function Woven Fabrics.
2. the processing method of two-sided different function Woven Fabrics as claimed in claim 1 is characterized in that: said dyeing and finishing engineering comprises the following steps:
Destarch: under 80～100 ℃ of temperature and speed 40～70m/min, carry out destarch, the slurry on the embryo cloth is removed fully;
Oven dry: under 150～180 ℃ of temperature, control process velocity 15～30m/min makes cloth cover dry;
Pre-setting: temperature is controlled under 170～190 ℃, and speed 15～30m/min makes the cloth cover pre-setting;
Dyeing moisture absorption engineering: under 30～40 ℃ of temperature, begin to add stain and auxiliary agent;
Oven dry: with tensionless dryer, under 150～180 ℃ of temperature, control process velocity 15～30m/min makes cloth cover dry;
Pre-setting/typing: under 170～190 ℃, carry out pre-setting with the speed of 15～30m/min, and carry out middle inspection, again with under 165～180 ℃ of temperature, and the speed of 15～30m/min is finalized the design;
Press polish: under 140～160 ℃,, carry out press polish and handle with speed 15～30m/min.
3. the processing method of two-sided different function Woven Fabrics as claimed in claim 2 is characterized in that: said dyeing moisture absorption engineering is to add stain and auxiliary agent down in 30～40 ℃; Be warming up to 90～120 ℃ with 1.2～2.0 ℃/min speed,, cool to 30～40 ℃ with 2.0～3.0 ℃/min again through holding temperature 15～45min; Treat to add the polyamin hygroscopic agent after discharge opeing is soaped in the cylinder; With 30～40 ℃ of temperature, 1.5～2.5 ℃/min of speed is warmed up to 70～80 ℃ again, holds temperature 15～30min; Be cooled to 30～40 ℃ with 2.0～3.0 ℃/min speed again, discharge opeing is cleaned the back and is dewatered with vacuum hydroextractor.
4. the processing method of two-sided different function Woven Fabrics as claimed in claim 1 is characterized in that: said coating engineering is with 140～160 ℃ of temperature, speed 15～30m/min in gluing machine; Single face is imposed hydrophobic type resin compound coating processing; After to be dried, again with 140～160 ℃ of temperature, speed 15～30m/min; Another side is imposed the hydrophilic resin compound dye processing, treat that the resin solidification drying carries out perching to contaminate, to press.
5. the processing method of two-sided different function Woven Fabrics as claimed in claim 1; It is characterized in that: the said broadwise that is knitted to is that warp thread places between weft yarn, and its mode of placing is staggered four weft yarns that pass through, again interval three weft yarns; Interlock again and pass through four weft yarns, repeat staggered passing through.
6. the processing method of two-sided different function Woven Fabrics as claimed in claim 1 is characterized in that: the said warp-wise that is knitted to is that weft yarn places between warp thread, and its mode of placing is that weft yarn passes through warp thread head end and tail end.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104746327A (en) * | 2013-12-31 | 2015-07-01 | 波司登羽绒服装有限公司 | Manufacturing method of textile fiber material with perpetual antistatic function |
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| TW200500525A (en) * | 2003-06-27 | 2005-01-01 | Nanya Plastics Corp | High density moisture-permeable and water-resistant woven fabrics and method for producing the same |
| CN1580384A (en) * | 2004-05-21 | 2005-02-16 | 广东溢达纺织有限公司 | Method for producing speical-finished pure cotton rapid-drying intelligent textile |
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| CN1721596A (en) * | 2004-07-16 | 2006-01-18 | 兴采实业股份有限公司 | Elastic water-proof damp/air permeable cloth |
| TW200923158A (en) * | 2007-11-26 | 2009-06-01 | xi-tan Chen | Method for processing breathable fabric with one side of water repellent and the other side of moisture absorption |
| CN101864636A (en) * | 2010-07-09 | 2010-10-20 | 广东溢达纺织有限公司 | Woven fabric having functions of isomerism on double side, guiding sweat on single direction and rapidly drying and production method thereof |
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2011
- 2011-04-13 CN CN201110091786.9A patent/CN102733045B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0446105A2 (en) * | 1990-03-06 | 1991-09-11 | Showa Shell Sekiyu Kabushiki Kaisha | Water absorptive and retentive flexible cloth and method for producing same |
| KR100523943B1 (en) * | 1998-12-23 | 2005-12-21 | 주식회사 코오롱 | Forge for Woolpack |
| TW200500525A (en) * | 2003-06-27 | 2005-01-01 | Nanya Plastics Corp | High density moisture-permeable and water-resistant woven fabrics and method for producing the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104746327A (en) * | 2013-12-31 | 2015-07-01 | 波司登羽绒服装有限公司 | Manufacturing method of textile fiber material with perpetual antistatic function |
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