CN102707679A - Abnormal information reporting system for production line - Google Patents

Abnormal information reporting system for production line Download PDF

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Publication number
CN102707679A
CN102707679A CN2012101573228A CN201210157322A CN102707679A CN 102707679 A CN102707679 A CN 102707679A CN 2012101573228 A CN2012101573228 A CN 2012101573228A CN 201210157322 A CN201210157322 A CN 201210157322A CN 102707679 A CN102707679 A CN 102707679A
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China
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abnormal information
product line
line abnormal
module
main control
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CN2012101573228A
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CN102707679B (en
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贺占魁
陈独辉
潘德灼
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TCL King Electrical Appliances Huizhou Co Ltd
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TCL King Electrical Appliances Huizhou Co Ltd
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Priority to CN201210157322.8A priority Critical patent/CN102707679B/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses an abnormal information reporting system for a production line. The system comprises a plurality of calling devices, a processing center and a receiver, wherein the calling devices are arranged on the production line and are used for collecting and providing the abnormal information of the production line; the processing center receives the abnormal information of the production line, determines a receiving party according to the abnormal information of the production line and sends the abnormal information of the production line to the receiver of the corresponding receiving party; and the receiver is used for receiving the corresponding abnormal information. The abnormal information reporting system for the production line can report the abnormal information accurately in time so as to process the abnormal information effectively in time, so that the capacity of the production line is enhanced.

Description

Produce line abnormal information reporting system
Technical field
The present invention relates to the plant produced wire system, particularly relate to a kind of product line abnormal information reporting system.
Background technology
Because the production line operation that becomes more meticulous, the unusual of the crucial station in a place causes production capacity loss if can not get solving timely and effectively possibly directly causing producing stops on the streamline, and this is the factory of profit for efficient, and is very harmful.
Production relates to various aspects such as portion's article, material, engineering, power and quality, and each aspect all might produce and produce unusually.Traditional abnormal information report usually all can be owing to abnormal information is reported the not accurate enough line production capacity loss that in time causes producing.
Summary of the invention
Based on this, be necessary to provide a kind of product line abnormal information reporting system that can accurately and timely report abnormal information.
A kind of product line abnormal information reporting system comprises: calling set, quantity are a plurality of and are distributed on the product line, are used for collecting and provide and produce the line abnormal information; Processing enter receives said product line abnormal information and confirms the take over party according to said product line abnormal information, said product line abnormal information is sent to corresponding take over party's receiver; And receiver, be used to receive corresponding abnormal information.
Therein among embodiment; Said calling set comprises first main control module and first wireless communication module; Said first main control module receives the combination button input and generates and produce the corresponding code of line abnormal information, code is encapsulated the back send to said processing enter through said first wireless communication module.
Among embodiment, said first main control module also receives the button input and generates clear instruction therein, and combines said combination button input to remove issued product line abnormal information.
Among embodiment, said calling set also comprises feedback module therein, and said feedback module is connected with first main control module, is used to feed back the executing state of calling set.
Therein among embodiment; Said processing enter comprises second main control module and second wireless communication module; Said second main control module receives through second wireless communication module to decode behind the code of said encapsulation and obtains take over party and concrete abnormal information, and through second wireless communication module said concrete abnormal information is sent to said take over party.
Among embodiment, said processing enter also comprises first display module therein, is used for the classification of type of the product line abnormal information that obtains according to take over party and abnormal information shown.
Therein among embodiment; Said second main control module also carries out timing to the duration of the product line abnormal information that receives; Said processing enter also comprises first alarm module; Be used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police, the duration that said first display module also will produce the line abnormal information shows.
Among embodiment, said processing enter also comprises first host computer that is connected with second main control module therein, and said first host computer obtains all product line abnormal informations that receive and generates analysis report.
Among embodiment, said receiver comprises the 3rd main control module and the 3rd wireless communication module therein, and said the 3rd main control module receives the said concrete abnormal information corresponding with the take over party through the 3rd wireless communication module.
Therein among embodiment; Said receiver also comprises second display module, second alarm module and second host computer; Said the 3rd main control module also carries out timing to the duration of the product line abnormal information that receives; Said second alarm module is used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police; The duration that said second display module also will produce the line abnormal information shows, said second host computer obtains all product line abnormal informations that receive and generates analysis report.
In the above-mentioned product line abnormal information reporting system; Product lineman people will produce the line abnormal information through calling set and report processing enter; Then produce the line abnormal information and be processed and send to corresponding receiver, receiver is corresponding handles the take over party that this produces the line abnormal information, thereby can report abnormal information timely and accurately; And then make unusual condition can access processing effectively and timely, improve the production capacity of producing line.
Description of drawings
Fig. 1 is the product line abnormal information reporting system module map of an embodiment;
Fig. 2 is the modular structure figure of the calling set of an embodiment;
Fig. 3 is the modular structure figure of the processing enter of an embodiment;
Fig. 4 is the modular structure figure of the receiver of an embodiment.
Embodiment
As shown in Figure 1, be the product line abnormal information reporting system module map of an embodiment.This product line abnormal information reporting system 10 is used for reporting timely and accurately produces line abnormal information in process of production, comprises calling set 100, processing enter 200 and receiver 300.Calling set 100 quantity are a plurality of and are distributed on the product line, are used for collecting and provide and produce the line abnormal information.Processing enter 200 receives said product line abnormal information and confirms the take over party according to said product line abnormal information, said product line abnormal information is sent to corresponding take over party's receiver 300.Receiver 300 is used to receive corresponding abnormal information.
Calling set 100 can be arranged on and produce the position that lineman people can use at any time, so that when unusual the generation, supply product lineman people to use, receives the product line abnormal information and the transmission of workman's input.Processing stage is increasingly high because the product line becomes more meticulous; Produce and to occur in any position unusually; So calling set 100 should cover as much as possible unusual position possibly take place, be preferably the unusual position of easy generation and the comparatively serious position of defective, unusual back takes place.
As shown in Figure 2, calling set 100 comprises first main control module 110 and first wireless communication module 120.First main control module 110 receives the combination button input and generates and produce the corresponding code of line abnormal information, code is encapsulated the back send to processing enter 200 through first wireless communication module 120.The combination button input can be adopted input tools such as keyboard, code-disc.Calling set 100 can design based on 51 single-chip microcomputers, and promptly first main control module 110 adopts this 51 single-chip microcomputer, and 120 of first wireless communication modules adopt the nRF905 module.A plurality of data input and output pin at this 51 single-chip microcomputer connect switch keys, when switch key is pressed to the single-chip microcomputer input signal.For example in the present embodiment, it is the single-chip microcomputer of 89LV52 that this 51 single-chip microcomputer adopts model, in 1 ~ 15 pin of 89LV52 single-chip microcomputer, except that 9,12,13, inserts 12 switch keys.In these 12 switch keys; Choosing wherein, the input of 5 switch keys is used to identify the take over party; For example SQA, PE, warehouse, injection moulding and power; Abnormal information classification under the input of remaining 7 switch keys is classified as the take over party, the classification such as technology, circuit, structure and frame under for example PE take over party classifies.
After pressing combination button, produce corresponding key code, 110 pairs of codes of first main control module encapsulate the back and send through first wireless communication module 120.Through pressing combination button, can send exactly producing the line abnormal information simply and easily.
In addition, can also receive the button input and generate clear instruction, and combine said combination button to remove issued product line abnormal information.
Further, calling set 100 also comprises feedback module 130.Feedback module 130 is connected with first main control module 110, is used to feed back the executing state of calling set 100.The executing state of calling set 100 comprises that information is sent successfully, receiver 300 receives successfully and gets into removing pattern etc.In the present embodiment, feedback module 130 comprises 3 LED lamps that are connected respectively to three data input and output of single-chip microcomputer pin.When above-mentioned executing state took place respectively, said three data input and output pin output signal was lighted 3 LED lamp respectively, the executing state that indicating call device 100 is current.For example press the button that gets into the removing pattern; Corresponding LED lamp lights; And then press the product line abnormal information that combination button indicates to remove, and if sending successfully, expression information lights successively with the successful LED lamp of receiver 300 receptions, then the abnormal information success is removed in expression.
100 communications of processing enter 200 and calling set are connected, receive the product line abnormal information of sending from each calling set 100, gather and focus on, and mainly comprise centralized displaying and decoding forwarding.Processing enter 200 can be arranged at person in charge center or abnormal conditions decision center, for example leads office etc.
As shown in Figure 3, processing enter 200 comprises second main control module 210, second wireless communication module 220, first display module 230, first alarm module 240 and first host computer 250 that is connected with second main control module 210.Decode behind the code of second main control module 210 through the said encapsulation of second wireless communication module, 220 receptions and obtain take over party and concrete abnormal information, and said concrete abnormal information is sent to the receiver 300 at said take over party place through second wireless communication module 220.
Particularly, processing enter 200 also can design based on 51 single-chip microcomputers.For example in the present embodiment, it is the single-chip microcomputer of STC89C52 that second main control module 210 adopts model, and second wireless communication module 220 adopts the nRF905 module.
First display module 230 is used for the classification of type of the product line abnormal information that obtains according to take over party and abnormal information shown.As previously mentioned, produce the line abnormal information and comprise that mainly take over party and the corresponding take over party abnormal information down of classifying classifies, in actual production process, also mainly pay close attention to aspect these two.First display module 230 will collect all produce the demonstration of classifying of line abnormal informations; For example being categorized as row, abnormal information with the take over party is categorized as capable form and shows; The infall of take over party and abnormal information classification is concrete abnormal information, the product line abnormal information that can adopt modes such as showing concrete abnormal information, Gao Liang to show to occur.Except the form and the form of expression thereof that adopt present embodiment, also can adopt other outstanding modes that show to organize and show that these produce the line abnormal information.
Further, second main control module 210 also carries out timing to the duration of the product line abnormal information that receives.This clocking information can also show through above-mentioned first display module 230.Be presented at concrete abnormal information position in real time through the duration that will produce the line abnormal information, can aid decision making person understand the state of abnormal information better.
First alarm module 240 is used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police.Because every kind is produced the line abnormal information and all has for the patient time after the unusual generation, unusual if in patient time, can not get solving, then may bring graver results.For guaranteeing that unusual condition can in time be resolved, report to the police above needing behind the Preset Time to start unusual the generation, inform that the abnormality processing personnel handle.First alarm module 240 can adopt the gsm module TC35 of Siemens Company to accomplish SMS alarm, and abnormal information is sent to preset contact person.Also can adopt mode or other similar modes of sending mail to report to the police.Preferably, adopt the secondary alarm mode, after even the unusual condition duration arrives first Preset Time, start alert notice one-level treatment people.If unusual condition is not also eliminated after arriving second Preset Time, then continue to start alert notice two stage treatment personnel.When the secondary alarm mode can avoid single-stage to report to the police, one-level treatment people drain message or situation about can't handle were from guaranteeing that to a greater extent unusual condition is solved.
After unusual condition is solved, can should produce the removing of line abnormal information through the calling set 100 that produces on the line.After product line abnormal information is eliminated, will no longer be presented at processing enter 200.
First host computer 250 is can be to producing the module that the line abnormal information is further handled, and it obtains all product line abnormal informations that receive and generates analysis report.Historical product line abnormal information is all obtained and is stored by first host computer 250, as required these historical line abnormal informations of producing is derived the generation analysis report then.Analysis report can be used as producing analysis of line unusual condition and improved foundation.
Receiver 300 is connected the abnormal information under only receiving and handling with processing enter 200 communications.Receiver 300 is arranged at the Office Area of each department of branch, and for the product line abnormal information of handling through processing enter 200, receiver 300 only receives the abnormal information that adapts with the branch Ministry Function.300 pairs of processing of producing the line abnormal information of receiver mainly comprise demonstration, answering call device 100 and warning etc.
As shown in Figure 4, receiver 300 comprises the 3rd main control module 310, the 3rd wireless communication module 320, second display module 330, second alarm module 340 and second host computer 350.The 3rd main control module 310 receives the said concrete abnormal information corresponding with the take over party through the 3rd wireless communication module 320.
Particularly, receiver 300 also can design based on 51 single-chip microcomputers.For example in the present embodiment, it is the single-chip microcomputer of STC89C52 that the 3rd main control module 310 adopts model, and the 3rd wireless communication module 320 adopts the nRF905 module.
Second display module 330 is used for the classification of type of the product line abnormal information that obtains according to abnormal information shown.Second display module 330 will collect all produce demonstrations of classifying of line abnormal informations, for example can adopt modes such as the concrete abnormal information of demonstration, Gao Liang to show the concrete abnormal information that receives.Except the form and the form of expression thereof that adopt present embodiment, also can adopt other outstanding modes that show to organize and show that these produce the line abnormal information.
Further, the 3rd main control module 310 also carries out timing to the duration of the product line abnormal information that receives.This clocking information can also show through above-mentioned second display module 330.Be presented at concrete abnormal information position in real time through the duration that will produce the line abnormal information, can aid decision making person understand the state of abnormal information better.
Second alarm module 340 is used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police.Because every kind is produced the line abnormal information and all has for the patient time after the unusual generation, unusual if behind patient time, can not get solving, then may bring graver results.For guaranteeing that unusual condition can in time be resolved, need to start in the Preset Time after unusual the generation and report to the police, inform that the abnormality processing personnel handle.Second alarm module 340 can adopt the gsm module TC35 of Siemens Company to accomplish SMS alarm, and abnormal information is sent to preset contact person.Also can adopt mode or other similar modes of sending mail to report to the police.Preferably, adopt the secondary alarm mode, after even the unusual condition duration arrives first Preset Time, start alert notice one-level treatment people.If unusual condition is not also eliminated after arriving second Preset Time, then continue to start alert notice two stage treatment personnel.When the secondary alarm mode can avoid single-stage to report to the police, one-level treatment people drain message or situation about can't handle were from guaranteeing that to a greater extent unusual condition is solved.
After unusual condition is solved, can should produce the removing of line abnormal information through the calling set 100 that produces on the line.After product line abnormal information is eliminated, will no longer be presented at receiver 300.
Second host computer 350 is can be to producing the module that the line abnormal information is further handled, and it obtains all product line abnormal informations that receive and generates analysis report.Historical product line abnormal information is all obtained and is stored by second host computer 350, as required these historical line abnormal informations of producing is derived the generation analysis report then.Analysis report can be used as producing analysis of line unusual condition and improved foundation.
In the above-mentioned product line abnormal information reporting system; Product lineman people will produce the line abnormal information through calling set and report processing enter; Then produce the line abnormal information and be processed and send to corresponding receiver, receiver is corresponding handles the take over party that this produces the line abnormal information, thereby can report abnormal information timely and accurately; And then make unusual condition can access processing effectively and timely, improve the production capacity of producing line.
The above embodiment has only expressed several kinds of embodiments of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the present invention's design, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with accompanying claims.

Claims (10)

1. one kind is produced line abnormal information reporting system, it is characterized in that, comprising:
Calling set, quantity are a plurality of and are distributed on the product line, are used for collecting and provide and produce the line abnormal information;
Processing enter receives said product line abnormal information and confirms the take over party according to said product line abnormal information, said product line abnormal information is sent to corresponding take over party's receiver; And
Receiver is used to receive corresponding abnormal information.
2. product line abnormal information reporting system according to claim 1; It is characterized in that; Said calling set comprises first main control module and first wireless communication module; Said first main control module receives the combination button input and generates and produce the corresponding code of line abnormal information, code is encapsulated the back send to said processing enter through said first wireless communication module.
3. product line abnormal information reporting system according to claim 2 is characterized in that, said first main control module also receives the button input and generates clear instruction, and combines said combination button input to remove issued product line abnormal information.
4. product line abnormal information reporting system according to claim 3 is characterized in that said calling set also comprises feedback module, and said feedback module is connected with first main control module, is used to feed back the executing state of calling set.
5. product line abnormal information reporting system according to claim 2; It is characterized in that; Said processing enter comprises second main control module and second wireless communication module; Said second main control module receives through second wireless communication module to decode behind the code of said encapsulation and obtains take over party and concrete abnormal information, and through second wireless communication module said concrete abnormal information is sent to said take over party.
6. product line abnormal information reporting system according to claim 5 is characterized in that said processing enter also comprises first display module, is used for the classification of type of the product line abnormal information that obtains according to take over party and abnormal information shown.
7. product line abnormal information reporting system according to claim 6; It is characterized in that; Said second main control module also carries out timing to the duration of the product line abnormal information that receives; Said processing enter also comprises first alarm module, is used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police, and the duration that said first display module also will produce the line abnormal information shows.
8. product line abnormal information reporting system according to claim 5; It is characterized in that; Said processing enter also comprises first host computer that is connected with second main control module, and said first host computer obtains all product line abnormal informations that receive and generates analysis report.
9. product line abnormal information reporting system according to claim 5; It is characterized in that; Said receiver comprises the 3rd main control module and the 3rd wireless communication module, and said the 3rd main control module receives the said concrete abnormal information corresponding with the take over party through the 3rd wireless communication module.
10. product line abnormal information reporting system according to claim 9; It is characterized in that; Said receiver also comprises second display module, second alarm module and second host computer; Said the 3rd main control module also carries out timing to the duration of the product line abnormal information that receives; Said second alarm module is used for the product line abnormal information that does not obtain handling above Preset Time is reported to the police, and the duration that said second display module also will produce the line abnormal information shows, said second host computer obtains all product line abnormal informations that receive and generates analysis report.
CN201210157322.8A 2012-05-18 2012-05-18 Produce line abnormal information reporting system Expired - Fee Related CN102707679B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109740945A (en) * 2019-01-07 2019-05-10 北京云基数技术有限公司 A kind of data management platform and method based on the production and operation
CN111665876A (en) * 2019-03-07 2020-09-15 隆基绿能科技股份有限公司 Method and device for processing furnace pressure abnormity and storage medium
CN111954855A (en) * 2018-04-19 2020-11-17 三菱电机株式会社 Apparatus, method and computer program for determining abnormal device

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CN202171858U (en) * 2011-08-03 2012-03-21 苏州宇邦新型材料有限公司 Production line shutdown timing and alarm device for photovoltaic module welding strip

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111954855A (en) * 2018-04-19 2020-11-17 三菱电机株式会社 Apparatus, method and computer program for determining abnormal device
CN111954855B (en) * 2018-04-19 2024-05-14 三菱电机株式会社 Device and method for determining abnormal equipment and computer equipment
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CN111665876A (en) * 2019-03-07 2020-09-15 隆基绿能科技股份有限公司 Method and device for processing furnace pressure abnormity and storage medium

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