CN102704110B - Textile made of metal wire blended yarns - Google Patents

Textile made of metal wire blended yarns Download PDF

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Publication number
CN102704110B
CN102704110B CN201210169159.7A CN201210169159A CN102704110B CN 102704110 B CN102704110 B CN 102704110B CN 201210169159 A CN201210169159 A CN 201210169159A CN 102704110 B CN102704110 B CN 102704110B
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CN
China
Prior art keywords
metal wire
road
wire
grilling
ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201210169159.7A
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Chinese (zh)
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CN102704110A (en
Inventor
魏元龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningxia Hengfeng Rester Science And Technology Co ltd
Original Assignee
SHANDONG LALELA WOOL SPINNING CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG LALELA WOOL SPINNING CO Ltd filed Critical SHANDONG LALELA WOOL SPINNING CO Ltd
Priority to CN201210169159.7A priority Critical patent/CN102704110B/en
Publication of CN102704110A publication Critical patent/CN102704110A/en
Priority to GB201220544A priority patent/GB2507981B/en
Application granted granted Critical
Publication of CN102704110B publication Critical patent/CN102704110B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/12Threads containing metallic filaments or strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/062Fibrous particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/041Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/042Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling using a particular milling fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/002Manufacture of articles essentially made from metallic fibres

Abstract

The invention discloses a textile made of metal wire blended yarns, which is weaved by metal wire blending yarns, wherein the metal wire blended yarns are formed in a method of blending metal wires with cotton, animal fibers or chemical fibers raw materials, and the textile is prepared by steps of recombing, spinning, weaving and after treatment; and a manufactured textile is characterized by electromagnetic radiation resistance, anti-bacterium performance, anti-static performance, corrosion resistance and good air permeability and dust proof.

Description

A kind of metal wire mixed yarn textiles
Technical field
The invention belongs to textile technology field, relate to a kind of metal wire mixed yarn textiles and production technology thereof.
Background technology
Along with growth in the living standard, electronic apparatus application is more and more extensive, and little hair dryer, the shaver of arriving, arrives greatly refrigerator, air conditioner, and the electromagnetic wave of its radiation more and more receives the mankind's concern on the impact of health.At present, reduce electromagnetic wave more and more higher to the injury cry of human body, and wire has anti-electromagnetic radiation, not electromagnetic wave absorption, permanence antistatic, anti-oxidant, corrosion resistant function, wire is applied in weaving, its manufactured goods have just had the function of anti-electromagnetic radiation simultaneously.
Metal wire mixed yarn adopts special process that metal is pumped into filament, its fineness can with textile raw material in the fineness of various fibers compare favourably, superfine because of it, so pliability is fine, but spinnability is poor, at spinning workshop, adopt the spinning process of world level, by wire and cotton, animal fiber, chemical fibre class raw material is spun, just as a wire netting, metal itself has reflection function to electromagnetic wave, the fabric that the yarn of being made up of wire is like this made has just had the function of anti-electromagnetic radiation, and there is cotton, the gas permeability that animal fiber has and warmth retention property, comfortable and easy to wear, human body is had no side effect.
The functional woollen sweater of preparing by metal wire mixed spinning technique, warming except thering is common woollen sweater, comfortable, outside ventilative, adding due to Novel super-thin stainless steel metal conductive fiber again, make woollen sweater there is permanent anti-electromagnetic radiation, permanence antistatic, corrosion-resistant, good permeability, a series of specific functions such as dustproof, on fabric, can also form unique shape memory function simultaneously, add the distinctive glittering gloss of metal, on fabric indistinct give dull woollen sweater bring dynamic flicker, successfully injected the element of fashion for worsted fabric, cater to current flavor fashion trend.Both meet people for healthy demand, met again the pursuit of people for fashion.
How to prepare a kind of metal wire mixed yarn textiles, make its preparation technology simple, possess preferably radiation proof, antibacterial, antistatic texts belongs to prior art technical problem urgently to be resolved hurrily.
Summary of the invention
The present invention solves prior art existing technical problem, thereby a kind of technique simple possible is provided, and possesses anti-electromagnetic radiation, antibacterial, antistatic, corrosion-resistant, good permeability, dustproof metal wire mixed yarn textiles.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
Textiles is formed by weaving by metal wire mixed yarn, and metal wire mixed yarn is to be that blending in 1: 40 forms by wire and other raw materials according to weight ratio, and other raw materials are animal fiber or chemical fibre, and wire diameter is 0.1-10 micron;
Preparation process wiry is as follows: take stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol, the weight ratio that is 50: 1 according to ratio of grinding media to material adds aluminium oxide ceramic ball, Ball-milling Time is 12 hours, ball milling temperature is room temperature, 500 revs/min of drum'ss speed of rotation, are milled to 1 micron of left and right stainless steel powder diameter; By copper powder: chromium powder: stainless steel powder=1: the weight ratio of 0.5: 10 takes copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, Ball-milling Time is 24 hours, 300 revs/min of drum'ss speed of rotation; After absolute ethyl alcohol in the good powder of ball milling is evaporated, prepare alloy by hot pressed sintering, finally adopt single wire drawing to be prepared into the wire that diameter is 0.1-10 micron
Metal wire mixed yarn technique mainly comprises recombing, spins, weaves and rear arrangement.
Recombing comprises dyeing, after backwashing, silver mixing, grilling one, combing, grilling two and slivering; Wherein, wire adopts small scale silver mixing, increases silver mixing number of times; Silver mixing spaces and is adjusted to 50mm from conventional 45mm; Combing feeding total amount is adjusted to 175g from conventional 200g, and ingoing silver adopts double cross arrangement.
Spinning comprises: slubbing grilling, two drafting Hou Er road, road grillings, three road grillings, four road grillings, rove, spun yarn, automatic winding, doubling and double twisting after slubbing grilling, slubbing drafting Hou Er road grilling, two road draftings, two road draftings after slubbing drafting, slubbing drafting.
Rear arrangement comprises dyeing and smooth, and wherein, smooth employing is once flat boils and uses the first tank steaming, high pressure steaming, the second tank to steam and scald and steam.
A kind of metal wire mixed yarn, it adopts above-mentioned production technology preparation.
Metal wire mixed yarn of the present invention has possessed good anti-electromagnetic radiation function, also can there are antistatic, antibacterial, corrosion-resistant, good permeability, a series of specific functions such as dustproof, on fabric, can also form unique shape memory function simultaneously, add the distinctive glittering gloss of metal, indistinct to the next dynamic flicker of dull fabric on fabric, successfully injected the element of fashion for fabric.
Detailed description of the invention
The technological process of metal wire mixed yarn mainly comprises recombing, spins, weaves, rear arrangement.
1, preparation process wiry is as follows: take stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol, the weight ratio that is 50: 1 according to ratio of grinding media to material adds aluminium oxide ceramic ball, Ball-milling Time is 12 hours, ball milling temperature is room temperature, 500 revs/min of drum'ss speed of rotation, are milled to 1 micron of left and right stainless steel powder diameter; By copper powder: chromium powder: stainless steel powder=1: the weight ratio of 0.5: 10 takes copper powder and nickel powder is put into the ball grinder that contains stainless steel powder, Ball-milling Time is 24 hours, 300 revs/min of drum'ss speed of rotation; After absolute ethyl alcohol in the good powder of ball milling is evaporated, prepare alloy by hot pressed sintering, finally adopt single wire drawing to be prepared into the wire that diameter is 0.1-10 micron.
2, recombing: dyeing → after backwashing → silver mixing → grilling → combing → grilling → slivering, wherein, silver mixing and combing preferably set-up mode are:
(1) wire adopts small scale silver mixing, increases silver mixing number of times.
(2) silver mixing spaces from conventional 45mm, is adjusted to 50mm.
(3) combing feeding total amount is adjusted to 175g from conventional 200g, and ingoing silver adopts double cross arrangement.
Reduce preferably damage wiry by above-mentioned steps, ensure to mix.
3, spinning: grilling → tetra-road, grilling → tri-road, drafting → slubbing grilling → bis-road, grilling → bis-road, wool tops → metallic conduction fiber wool top → slubbing drafting → slubbing grilling → bis-road grilling → rove → spun yarn → automatic winding → doubling → double twisting → finished product yarn.Wherein, preferably set-up mode is:
(1) reduce the use of closing crude oil.
(2) suitably reduce the suction air volume of inlet scoop, ensure that strip stretches the parallel draw zone that enters.
(3) ultrafine electricity conductive adding proportion wiry is decided to be 2.5% left and right.
(4) wire, merging before stretching, can artificially add other anti-oxidation metal elements again, and the oxidation resistant ability of wire is enhanced.
(5) because wire has electric conductivity, select photo-electric type from winder to reduce yarn clearer malfunctioning probability.
(6) in common process, find that wire often leaks outside and breakpoint, regulate through equipment, in fine spining machine, passage that wire passes through wheel is increased to two to three passages by common one and takes turns, and makes wire more stable in spinning, has ensured that wire does not leak outside.
(7) yam count is adjusted at 46 left and right, and twist multiplier is between 105T/M-110T/M, and the wire yarn drawing, does not leak outside, not breakpoint, and bar is evenly dry, and feel, and the sweater radiation-proof effect being made into is good.
Reduce preferably damage wiry by above-mentioned steps, improved yarn qualities.
4, weave: wool and metal wire mixed yarn, due to the curling elasticity of wool fibre with yarn is short, long segment filoplume is many, high-n wool yarn strength is on the low side, and wire fineness can reach 0.1-10 micron, while braiding, easily causes broken yarn fault and cloth cover to become hair defect on circle latitude machine.In the time weaving, configure by the route of yarn process being processed and being optimized loop-forming element, solve the stitchability problem of wool metal wire mixed yarn on circle latitude machine, capture the difficult problem such as the broken yarn that braiding causes because of powerful reason, the easy fluffing of cloth cover, and obtained the second best in quality blank fabric.
5, rear arrangement:
(1) dyeing: too many for reducing wool/wire blending knit fabric strength decreased, select without tension force or the little dyeing machine of tension force.Generally select overflow jet dyeing machine J type machine or O type machine, nozzle diameter is generally 90mm, and pre-treatment and post processing main pump frequency are 26-28Hz, and dyeing main pump frequency is 30-32Hz.By adjusting dyeing machinery spout gap and water velocity, reduce the movement degree of fabric in dyeing machine, reduce fabric and the friction of dying machine inwall, reduce balling-up, ensure simultaneously fabric at the uniform motion of device interior to guarantee the level-dyeing property of fabric.
(2) smooth: because wire has certain Memorability, easily make fabric produce wrinkle, keep cloth cover smooth when rear arrangement, fabric does not produce the emphasis that wrinkle are these control of product.
1. adopt once flat boiling, reduced the friction of mechanical devices and cloth, to prevent that fabric from boiling, rubbing because of too much washing, make fabric produce wrinkle.
2. use tank steaming → high pressure steaming → tank to steam → scald and steam, such twice tank steaming adds a sub-high pressure steams, once scalds the process combination of steaming, and under high temperature, High Pressure, the flatness of fabric is improved.
Logical preparation technology of the present invention obtains textiles after tested, has 99.27% shielding rate under 1500MHz, has 99.64% shielding rate under 2450MHz; Also have good anti-microbial property, metal ion polarity is stronger, and every square centimeter of the textiles that makes can discharge 10000 with last anion, can effectively suppress Escherichia coli, staphylococcus aureus, typhoid bacillus etc., and inhibiting rate can reach more than 99%.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited to this, and any variation of expecting without creative work or replacement, within all should being encompassed in protection scope of the present invention.

Claims (1)

1. a metal wire mixed yarn textiles, be formed by weaving by metal wire mixed yarn, it is characterized in that, described metal wire mixed yarn is to be that blending in 1: 40 forms by wire and other raw materials according to weight ratio, described other raw materials are animal fibers, and described wire diameter is 0.1-10 micron;
Described preparation process wiry is as follows: take stainless steel powder and put in the ball grinder that contains absolute ethyl alcohol, the weight ratio that is 50: 1 according to ratio of grinding media to material adds aluminium oxide ceramic ball, Ball-milling Time is 12 hours, ball milling temperature is room temperature, 500 revs/min of drum'ss speed of rotation, are milled to 1 micron stainless steel powder diameter; By copper powder: chromium powder: stainless steel powder=1: the weight ratio of 0.5: 10 takes copper powder and chromium powder is put into the ball grinder that contains stainless steel powder, Ball-milling Time is 24 hours, 300 revs/min of drum'ss speed of rotation; After absolute ethyl alcohol in the good powder of ball milling is evaporated, prepare alloy by hot pressed sintering, finally adopt single wire drawing to be prepared into the wire that diameter is 0.1-10 micron;
The preparation technology of described metal wire mixed yarn mainly comprises recombing, spins, weaves and rear arrangement; Described recombing comprises dyeing, after backwashing, silver mixing, grilling one, combing, grilling two and slivering; Wherein, wire adopts small scale silver mixing, increases silver mixing number of times; Silver mixing spaces and is adjusted to 50mm from conventional 45mm; Combing feeding total amount is adjusted to 175g from conventional 200g, and ingoing silver adopts double cross arrangement; Described spinning comprises: slubbing grilling, two drafting Hou Er road, road grillings, three road grillings, four road grillings, rove, spun yarn, automatic winding, doubling and double twisting after slubbing grilling, slubbing drafting Hou Er road grilling, two road draftings, two road draftings after slubbing drafting, slubbing drafting; Described rear arrangement comprises dyeing and smooth, and wherein, smooth employing is flat boiling once, and uses the first tank steaming, high pressure steaming, the second tank to steam and scald and steam.
CN201210169159.7A 2012-05-29 2012-05-29 Textile made of metal wire blended yarns Expired - Fee Related CN102704110B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201210169159.7A CN102704110B (en) 2012-05-29 2012-05-29 Textile made of metal wire blended yarns
GB201220544A GB2507981B (en) 2012-05-29 2012-11-15 A textile product of mixed metal filament yarn

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Application Number Priority Date Filing Date Title
CN201210169159.7A CN102704110B (en) 2012-05-29 2012-05-29 Textile made of metal wire blended yarns

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CN102704110B true CN102704110B (en) 2014-09-03

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CN103060984B (en) * 2012-12-29 2015-07-22 浙江中鼎纺织有限公司 Uniform blending method of low ratio flashing fibers and other fibers
CN103238942B (en) * 2013-01-13 2015-01-14 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic undergarment
CN103243427B (en) * 2013-01-13 2015-08-12 山东来利来生态纺织科技有限公司 A kind of Anti-electromagneticantistatic antistatic fabric
CN103238957B (en) * 2013-01-13 2015-09-02 山东来利来生态纺织科技有限公司 A kind of Anti-electromagneticantistatic antistatic woolen sweater
CN103238959B (en) * 2013-01-14 2015-06-24 山东来利来生态纺织科技有限公司 Anti-electromagnetic-radiation antistatic maternity dress
CN103238960B (en) * 2013-01-14 2014-08-06 山东来利来毛纺有限公司 Anti-electromagnetic-radiation antistatic garment
CN103243438B (en) * 2013-01-14 2015-08-12 山东来利来生态纺织科技有限公司 A kind of Anti-electromagneticantistatic antistatic woolen blanket
CN103243479B (en) * 2013-01-14 2014-11-05 山东来利来毛纺有限公司 Anti-electromagnetic-radiation and antistatic seat cushion
CN103238958B (en) * 2013-01-14 2015-07-08 山东来利来生态纺织科技有限公司 Anti-electromagnetic-radiation antistatic working garment
CN103273055B (en) * 2013-05-27 2015-04-08 费县阳光塑料包装制品有限公司 Drawn wire and preparation method thereof
CN106906547A (en) * 2017-03-17 2017-06-30 江苏红磨坊纺织品有限公司 It is a kind of to process braided wire and the production procedure of the processing braided wire
CN107475843B (en) * 2017-09-20 2019-11-19 安徽锦翔纺织服饰有限公司 A kind of processing technology of cotton fiber and metal wire mixed yarn
CN107488923A (en) * 2017-09-30 2017-12-19 宿迁市神龙家纺有限公司 A kind of Anti-radiation type smelly eliminating woollen blanket and its production technology
CN110952213A (en) * 2019-12-18 2020-04-03 广东捷信科技服务有限公司 Fabric with radiation protection function
CN111172744A (en) * 2019-12-30 2020-05-19 比音勒芬服饰股份有限公司 Electromagnetic wave absorbing composite textile fabric and preparation method thereof
CN116446099B (en) * 2023-03-13 2024-01-23 河北冀伽康新材料科技有限公司 Production process of alloy steel cloth T-shirt

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Publication number Publication date
GB201220544D0 (en) 2013-01-02
CN102704110A (en) 2012-10-03
GB2507981A (en) 2014-05-21
GB2507981B (en) 2019-11-20

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Owner name: SHANDONG LAILILAI ECO-TEXTILE TECHNOLOGY CO., LTD.

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Address after: 276017 Shandong Province, Linyi city Luozhuang District Po Road Middle Shandong Lilai Woolen Co. Ltd.

Patentee after: Sharp next ecological textile technology Co., Ltd is come in Shandong

Address before: 276017 Shandong Province, Linyi city Luozhuang District Po Road Middle Shandong Lilai Woolen Co. Ltd.

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