CN102677378A - Preparation method of composite terylene knitted fabric - Google Patents
Preparation method of composite terylene knitted fabric Download PDFInfo
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- CN102677378A CN102677378A CN2012101677547A CN201210167754A CN102677378A CN 102677378 A CN102677378 A CN 102677378A CN 2012101677547 A CN2012101677547 A CN 2012101677547A CN 201210167754 A CN201210167754 A CN 201210167754A CN 102677378 A CN102677378 A CN 102677378A
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Abstract
The invention relates to a preparation method of a composite terylene knitted fabric, which comprises the following steps of: (1) using DTY (Draw Textured Yarn) yarns as terry of a single-sided velvet surface, using DTY yarns which are processed at a temperature of 120 to 130 DEG C as terry of a coral velvet surface, using FDY (Fully Drawn Yarn) yarns as bottom yarns and selecting blank cloth by a weaving machine structure and a coil; and (2) by processing of alkali weight reduction, respectively processing the terry of the single-sided velvet surface and the terry of the coral velvet surface to obtain the composite terylene knitted fabric. The preparation method has simple process and low cost and is environmental-friendly; two different napped style effects are formed by the variation of a tissues structure and different shrinkage principles of polyester yarns; and the prepared composite terylene knitted fabric has soft hand feeling, light gram weight and wide application prospect.
Description
Technical field
The invention belongs to the dacron preparation field, particularly a kind of preparation method of compound polyester knitting thing.
Background technology
In the prior art if make the one side be that the single-side pile structure simultaneously is the lining of coral suede structure; Can only solve through compound mode with two linings; Solved style question though do like this, exceeded standard, peeled off problems such as the fastness washability is bad, feel is hardened relatively, grammes per square metre can increase weight through the compound content of formaldehyde that caused of glue.
Summary of the invention
Technical problem to be solved by this invention provides a kind of preparation method of compound polyester knitting thing, and this method has formed two kinds of different plucking stylistic effects through the variation of institutional framework and the different principle of contraction of terylene thread, and feel is soft, and grammes per square metre is light.
The preparation method of a kind of compound polyester knitting thing of the present invention comprises:
(1) with the looped pile of DTY silk as single-side pile one side, with through the DTY silk of 120-130 ℃ of processing looped pile as coral suede one side, with the FDY silk as end silk, through loom structure, the selected blank cloth of coil;
(2) through the processing of alkali decrement, single face matte looped pile and coral fleece plus looped pile are processed respectively, promptly got compound polyester knitting thing.
The line density of the DTY silk that single face matte looped pile adopts in the said step (1) is 75D ~ 300D, and the line density of the DTY silk that the coral fleece plus looped pile adopts is 100D ~ 300D, and the line density of FDY silk is 50D ~ 100D.
Single face matte looped pile in the said step (2) carries out plucking, carding, cropping, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 85 ~ 120r/min, cloth speed 8 ~ 15m/min, the continuous plucking of fabric looped pile face 2 ~ 4 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 75 ~ 85r/min, cloth speed 20 ~ 30m/min combs 1 ~ 2 time.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 15 ~ 20 m/min, and rate of shear 800 ~ 1000r/min cuts one time.
(4) shake grain, the pellet rocker temperature is controlled at 60 ~ 100 ℃, and heat energy shook 30 ~ 60 minutes.
Coral fleece plus looped pile in the said step (2) carries out plucking, carding, cropping, scalds light, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 85 ~ 120r/min, cloth speed 8 ~ 15m/min, the continuous plucking of fabric looped pile face 2 ~ 4 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 75 ~ 85r/min, cloth speed 20 ~ 30m/min combs 1 ~ 2 time.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 20 ~ 25m/min, and rate of shear 800 ~ 1000r/min cuts one time.
(4) scald light, coral fleece plus scalds light, scalds 150 ~ 170 ℃ of roll temperatures, and cloth speed 15 ~ 20m/min scalds light 2 times.
(5) shake grain, the pellet rocker temperature is controlled at 60 ~ 100 ℃, and heat energy shook 30 ~ 60 minutes.
The concrete technology of processing of the alkali decrement in the said step (2) is: the consisting of of alkali decrement to adding sheet alkali 2.5 ~ 5g/L, and spirit 1 ~ 3g/L deoils; Be warmed up to 120 ~ 130 ℃, preserved moisture 50 ~ 103 minutes, cool to 70 ~ 80 ℃ of discharge opeings again, the predetermined water level of intaking again adds glacial acetic acid 0.5 ~ 1.5g/L and is warmed up to 60 ℃ of insulations discharge opeing in 10 minutes, and water inlet is warmed up to 40 ℃ and cleans and cleaned in 10 ~ 20 minutes again.
The objective of the invention is to realize like this: at first the looped pile silk of single-side pile one side is made of conventional ultra-fine DTY silk; The looped pile of coral suede one side is made of the ultra-fine DTY silk through high-temperature process; The selected blank cloth of designing positive and negative two kinds of different looped piles through loom structure, coil then, again through pre-setting, dyeing, plucking, scald light, shake operation such as grain and realize.
Beneficial effect
Technology of the present invention is simple, and cost is low, and is environmentally friendly, formed two kinds of different plucking stylistic effects through the variation of institutional framework and the different principle of contraction of terylene thread, and feel is soft, and grammes per square metre is light, can alternative composite cloth, have a good application prospect.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
(1) with the looped pile of 75D polyester DTY silk as single-side pile one side, with through the 100D polyester DTY silk of 120 ℃ of processing looped pile as coral suede one side, with the 50D polyester FDY filament as end silk, through loom structure, the selected blank cloth of coil;
(2) through the processing of alkali decrement, consisting of of alkali decrement adds sheet alkali 2.5g/L, and clever 1g/L deoils; Be warmed up to 120 ℃, preserved moisture 50 minutes, cool to 70 ℃ of discharge opeings again, the predetermined water level of intaking again adds glacial acetic acid 0.5g/L and is warmed up to 60 ℃ of insulations discharge opeing in 10 minutes, and water inlet is warmed up to 40 ℃ and cleans and cleaned in 10 minutes again;
Single face matte looped pile and coral fleece plus looped pile are processed respectively, promptly got compound polyester knitting thing.
Single face matte looped pile carries out plucking, carding, cropping, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 85r/min, cloth speed 8m/min, the continuous plucking of fabric looped pile face 2 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 75r/min, cloth speed 20m/min combs 1 time.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 15m/min, and rate of shear 800r/min cuts one time.
(4) shake grain, the pellet rocker temperature is controlled at 60 ℃, and heat energy shook 30 minutes.
The coral fleece plus looped pile carries out plucking, carding, cropping, scalds light, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 85r/min, cloth speed 8m/min, the continuous plucking of fabric looped pile face 2 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 75r/min, cloth speed 20m/min combs 1 time.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 20m/min, and rate of shear 800r/min cuts one time.
(4) scald light, coral fleece plus scalds light, scalds 150 ℃ of roll temperatures, and cloth speed 15m/min scalds light 2 times.
(5) shake grain, the pellet rocker temperature is controlled at 60 ℃, and heat energy shook 30 minutes.
Embodiment 2
(1) with the looped pile of 300D polyester DTY silk as single-side pile one side, with through the 300D polyester DTY silk of 130 ℃ of processing looped pile as coral suede one side, with the 100D polyester FDY filament as end silk, through loom structure, the selected blank cloth of coil;
(2) through the processing of alkali decrement, consisting of of alkali decrement adds sheet alkali 5g/L, and clever 3g/L deoils; Be warmed up to 130 ℃, preserved moisture 103 minutes, cool to 80 ℃ of discharge opeings again, the predetermined water level of intaking again adds glacial acetic acid 1.5g/L and is warmed up to 60 ℃ of insulations discharge opeing in 10 minutes, and water inlet is warmed up to 40 ℃ and cleans and cleaned in 20 minutes again;
Single face matte looped pile and coral fleece plus looped pile are processed respectively, promptly got compound polyester knitting thing.
Single face matte looped pile carries out plucking, carding, cropping, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 120r/min, cloth speed 15m/min, the continuous plucking of fabric looped pile face 4 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 85r/min, cloth speed 30m/min combs 2 times.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 20m/min, and rate of shear 1000r/min cuts one time.
(4) shake grain, the pellet rocker temperature is controlled at 100 ℃, and heat energy shook 60 minutes.
The coral fleece plus looped pile carries out plucking, carding, cropping, scalds light, shakes grain, and concrete technology is:
(1) plucking adopts Italian import 24 rod nappers, with import staight needle, looper card clothing, and cylinder rotating speed 120r/min, cloth speed 15m/min, the continuous plucking of fabric looped pile face 4 times.
(2) Italian import 24 rod combing machine for furs are adopted in carding, with import looper card clothing, and cylinder rotating speed 85r/min, cloth speed 30m/min combs 2 times.
(3) Italian import shearing machine is adopted in cropping, controls the cutter distance well, cloth speed 25m/min, and rate of shear 1000r/min cuts one time.
(4) scald light, coral fleece plus scalds light, scalds 170 ℃ of roll temperatures, and cloth speed 20m/min scalds light 2 times.
(5) shake grain, the pellet rocker temperature is controlled at 100 ℃, and heat energy shook 60 minutes.
Claims (5)
1. the preparation method of a compound polyester knitting thing comprises:
(1) with the looped pile of DTY silk as single-side pile one side, with through the DTY silk of 120-130 ℃ of processing looped pile as coral suede one side, with the FDY silk as end silk, through loom structure, the selected blank cloth of coil;
(2) through the processing of alkali decrement, single face matte looped pile and coral fleece plus looped pile are processed respectively, promptly got compound polyester knitting thing.
2. the preparation method of a kind of compound polyester knitting thing according to claim 1; It is characterized in that: the line density of the DTY silk that single face matte looped pile adopts in the said step (1) is 75D ~ 300D; The line density of the DTY silk that the coral fleece plus looped pile adopts is 100D ~ 300D, and the line density of FDY silk is 50D ~ 100D.
3. the preparation method of a kind of compound polyester knitting thing according to claim 1 is characterized in that: the single face matte looped pile in the said step (2) carries out plucking, carding, cropping, shakes grain, and concrete technology is:
(1) plucking: with staight needle, looper card clothing, cylinder rotating speed 85 ~ 120r/min, cloth speed 8 ~ 15m/min, the continuous plucking of fabric looped pile face 2 ~ 4 times;
(2) carding: use the looper card clothing, cylinder rotating speed 75 ~ 85r/min, cloth speed 20 ~ 30m/min combs 1 ~ 2 time;
(3) cropping: cloth speed 15 ~ 20m/min, rate of shear 800 ~ 1000r/min cuts one time;
(4) shake grain: the pellet rocker temperature is controlled at 60 ~ 100 ℃, and heat energy shook 30 ~ 60 minutes.
4. the preparation method of a kind of compound polyester knitting thing according to claim 1 is characterized in that: the coral fleece plus looped pile in the said step (2) carries out plucking, carding, cropping, scalds light, shakes grain, and concrete technology is:
(1) plucking: with staight needle, looper card clothing, cylinder rotating speed 85 ~ 120r/min, cloth speed 8 ~ 15m/min, the continuous plucking of fabric looped pile face 2 ~ 4 times;
(2) carding: use the looper card clothing, cylinder rotating speed 75 ~ 85r/min, cloth speed 20 ~ 30m/min combs 1 ~ 2 time;
(3) cropping: cloth speed 20 ~ 25m/min, rate of shear 800 ~ 1000r/min cuts one time;
(4) scald light: coral fleece plus scalds light, scalds 150 ~ 170 ℃ of roll temperatures, and cloth speed 15 ~ 20m/min scalds light 2 times;
(5) shake grain: the pellet rocker temperature is controlled at 60 ~ 100 ℃, and heat energy shook 30 ~ 60 minutes.
5. the preparation method of a kind of compound polyester knitting thing according to claim 1 is characterized in that: the concrete technology of processing of the alkali decrement in the said step (2) is: consisting of of alkali decrement adds sheet alkali 2.5 ~ 5g/L, and spirit 1 ~ 3g/L deoils; Be warmed up to 120 ~ 130 ℃, preserved moisture 50 ~ 103 minutes, cool to 70 ~ 80 ℃ of discharge opeings again, the predetermined water level of intaking again adds glacial acetic acid 0.5 ~ 1.5g/L and is warmed up to 60 ℃ of insulations discharge opeing in 10 minutes, and water inlet is warmed up to 40 ℃ and cleans and cleaned in 10 ~ 20 minutes again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012101677547A CN102677378A (en) | 2012-05-23 | 2012-05-23 | Preparation method of composite terylene knitted fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101677547A CN102677378A (en) | 2012-05-23 | 2012-05-23 | Preparation method of composite terylene knitted fabric |
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| CN102677378A true CN102677378A (en) | 2012-09-19 |
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| CN2012101677547A Pending CN102677378A (en) | 2012-05-23 | 2012-05-23 | Preparation method of composite terylene knitted fabric |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102953219A (en) * | 2012-11-26 | 2013-03-06 | 江苏申利实业股份有限公司 | Surface hair drawing and shearing coarse single-side velvet and manufacturing method thereof |
| CN102965816A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965806A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965809A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965810A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Antistatic thick needle pitch single faced flannelette and production method thereof |
| CN102965805A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Antistatic surface tensile-shear thick needle single faced flannelette and production method thereof |
| CN102965812A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965968A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Surface galling-shearing antistatic coarse single-side flannelette and production method thereof |
| CN102978815A (en) * | 2012-11-26 | 2013-03-20 | 江苏申利实业股份有限公司 | Surface tensile shearing antistatic bodkin single-side woolen and production method thereof |
| CN103382617A (en) * | 2013-06-26 | 2013-11-06 | 宁波大千纺织品有限公司 | Soft light warm knitting gigging fabric and preparation method thereof |
| CN104264359A (en) * | 2014-08-22 | 2015-01-07 | 海安启弘纺织科技有限公司 | Wrap-knitted hydrophobic polyester fabric imitating plant hairs |
| US20150159307A1 (en) * | 2013-12-11 | 2015-06-11 | New Horizon Elastic Fabric Co., Ltd | Fabric strap with emulated velvet surface |
| CN105774185A (en) * | 2016-03-10 | 2016-07-20 | 桐乡市龙翔纺织有限责任公司 | Production process of composite fabric of shu velveteen and plain fleece |
| CN106757895A (en) * | 2016-11-30 | 2017-05-31 | 泗阳申久家纺面料有限公司 | One kind plus bullet polyester fabric and preparation method thereof |
| CN106987999A (en) * | 2017-04-27 | 2017-07-28 | 常熟市欣鑫经纬编有限公司 | A kind of two-sided different Down Fiber fabric production technology |
| CN107299450A (en) * | 2017-07-07 | 2017-10-27 | 苏州华德纺织有限公司 | A kind of polar fleece and imitative super soft suede Beaver production method |
| CN107313200A (en) * | 2017-07-07 | 2017-11-03 | 苏州华德纺织有限公司 | A kind of polar fleece and imitative super soft suede Beaver |
| CN109355788A (en) * | 2018-11-22 | 2019-02-19 | 赵旭东 | One kind, which is plucked, encloses highly dense coral fleece technique |
| CN110230141A (en) * | 2019-04-23 | 2019-09-13 | 南通泰慕士服装有限公司 | A kind of production technology of wool polar fleece |
| CN114411313A (en) * | 2021-12-03 | 2022-04-29 | 上海题桥江苏纺织科技有限公司 | Heterochromatic warm-keeping imitated lambs cashmere fabric and preparation method thereof |
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| US5312667A (en) * | 1991-05-23 | 1994-05-17 | Malden Mills Industries, Inc. | Composite sweatshirt fabric |
| CN2887915Y (en) * | 2006-04-13 | 2007-04-11 | 刘曙光 | Natural silk and terylene multifunctional towel |
| CN101397711A (en) * | 2007-09-30 | 2009-04-01 | 上海嘉乐股份有限公司 | Dual-color polar fleece and method for producing the same |
| CN101736506A (en) * | 2009-12-10 | 2010-06-16 | 王敏其 | Production method of double-face coral fleece fabric |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965816A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965806A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965809A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965810A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Antistatic thick needle pitch single faced flannelette and production method thereof |
| CN102965805A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Antistatic surface tensile-shear thick needle single faced flannelette and production method thereof |
| CN102965812A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Bulky single-side velvet and production method of bulky single-side velvet |
| CN102965968A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Surface galling-shearing antistatic coarse single-side flannelette and production method thereof |
| CN102978815A (en) * | 2012-11-26 | 2013-03-20 | 江苏申利实业股份有限公司 | Surface tensile shearing antistatic bodkin single-side woolen and production method thereof |
| CN102953219A (en) * | 2012-11-26 | 2013-03-06 | 江苏申利实业股份有限公司 | Surface hair drawing and shearing coarse single-side velvet and manufacturing method thereof |
| CN103382617B (en) * | 2013-06-26 | 2016-02-10 | 宁波大千纺织品有限公司 | A kind of soft and light warming knitting fleece fabric and preparation method thereof |
| CN103382617A (en) * | 2013-06-26 | 2013-11-06 | 宁波大千纺织品有限公司 | Soft light warm knitting gigging fabric and preparation method thereof |
| US20150159307A1 (en) * | 2013-12-11 | 2015-06-11 | New Horizon Elastic Fabric Co., Ltd | Fabric strap with emulated velvet surface |
| CN104264359A (en) * | 2014-08-22 | 2015-01-07 | 海安启弘纺织科技有限公司 | Wrap-knitted hydrophobic polyester fabric imitating plant hairs |
| CN105774185A (en) * | 2016-03-10 | 2016-07-20 | 桐乡市龙翔纺织有限责任公司 | Production process of composite fabric of shu velveteen and plain fleece |
| CN106757895A (en) * | 2016-11-30 | 2017-05-31 | 泗阳申久家纺面料有限公司 | One kind plus bullet polyester fabric and preparation method thereof |
| CN106987999A (en) * | 2017-04-27 | 2017-07-28 | 常熟市欣鑫经纬编有限公司 | A kind of two-sided different Down Fiber fabric production technology |
| CN106987999B (en) * | 2017-04-27 | 2018-11-16 | 常熟市欣鑫经纬编有限公司 | A kind of two-sided different Down Fiber fabric production technology |
| CN107299450A (en) * | 2017-07-07 | 2017-10-27 | 苏州华德纺织有限公司 | A kind of polar fleece and imitative super soft suede Beaver production method |
| CN107313200A (en) * | 2017-07-07 | 2017-11-03 | 苏州华德纺织有限公司 | A kind of polar fleece and imitative super soft suede Beaver |
| CN109355788A (en) * | 2018-11-22 | 2019-02-19 | 赵旭东 | One kind, which is plucked, encloses highly dense coral fleece technique |
| CN110230141A (en) * | 2019-04-23 | 2019-09-13 | 南通泰慕士服装有限公司 | A kind of production technology of wool polar fleece |
| CN114411313A (en) * | 2021-12-03 | 2022-04-29 | 上海题桥江苏纺织科技有限公司 | Heterochromatic warm-keeping imitated lambs cashmere fabric and preparation method thereof |
| CN114411313B (en) * | 2021-12-03 | 2023-08-04 | 上海题桥江苏纺织科技有限公司 | Different-color warm-keeping imitation lamb velvet fabric and preparation method thereof |
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Application publication date: 20120919 |