CN1804176A - Terylene ultrafine-denier coral fleece and production method thereof - Google Patents
Terylene ultrafine-denier coral fleece and production method thereof Download PDFInfo
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- CN1804176A CN1804176A CNA2005100618359A CN200510061835A CN1804176A CN 1804176 A CN1804176 A CN 1804176A CN A2005100618359 A CNA2005100618359 A CN A2005100618359A CN 200510061835 A CN200510061835 A CN 200510061835A CN 1804176 A CN1804176 A CN 1804176A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8214—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing ester and amide groups
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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Abstract
The manufacture method comprises: using 40-80m% terylene silk of 0.52D or less or the terylene/cotton composite silk as material and 60-20m% 100-1500 terylene FDY or DTY as silk; weaving, thermal fixing, dyeing or printing, post-treating; teaseling, shearing on back; thermal forming, obtaining the blanket and checking the package. This product has special fluff style up to sea coral manner. This invention keeps features of the product to meet market require, and has spread value.
Description
Technical field
The present invention relates to a kind of employing terylene super fine denier fiber is raw material, weaves the woollen blanket method for manufacturing relevant with it that adopts suitable afterfinish method to produce on the machine of the big garden of weft-knitted cut velvet.
Background technology
At present, the terylene superfine-denier coral fleece on the double-needle bed raschel warp knitting machine, produced of the employing terylene super fine denier fiber invented in polar fleece woollen blanket and our company of the two sides plucking of producing on the weft-knitted large circle machine of woollen blanket, acrylic blanket, cotton blanket and the employing polyester raw material that popular woollen blanket has all woolen blanket, hair to make with other raw materials (as acrylic fibers, viscose glue) blending on the market.Though all woolen blanket is warming, but not mildew-resistant is not mothproof, and bedding next to the shin has prodding and itching feeling; Woollen mixed blanket is also like this; Though acrylic blanket is beautiful in colour, anti-mould and anti-moth, feel and property deficiency next to the shin, though the cotton blanket good hygroscopicity, the sense of touch softness is comfortable, still differs greatly with the comfort level of market demands.The polar fleece woollen blanket is owing to adopting the spin PROCESS FOR TREATMENT, so this woollen blanket matte is not as good as the woollen blanket of lint machine production.The terylene superfine-denier coral fleece that the employing terylene super fine denier fiber of our company invention is produced on the double-needle bed raschel warp knitting machine is a kind of functional woollen blanket, has than cold-proof underwear double above warmth retention property and gas permeability.And its performance has reached the level of silk blanket aspect drapability, has satisfied the pursuit in market fully, and order is nearly 10,000,000/year at present.Recently, we are by market survey, find the woollen blanket of a kind of real coral style of market demand, warmth retention property, gas permeability and drapability still keep the warp-knitting polyester superfine-denier coral fleece intrinsic characteristic.Though the similar seabed of the lint style coral of warp-knitting polyester superfine-denier coral fleece, but still there is not the seabed coral beautiful.Though by be easy to associate weft knitting through volume, but the polar fleece woollen blanket of the two sides plucking that the employing polyester raw material is produced on general weft-knitted large circle machine is not real woollen blanket, needing to solve the latitude plain stitch exists poor flexibility, suede yarn to fall the defective of hair easily, so, need us to develop the process that makes new advances, produce the woollen blanket of real coral style, this woollen blanket is owing to have impayable visual effect and than the more soft comfort feel of warp-knitting polyester superfine-denier coral fleece, its prospect is extremely wide.
Summary of the invention
Primary technical problem to be solved by this invention provides a kind of terylene ultrafine-denier coral fleece, and its lint unique style reaches the appearance style of seabed coral, and product is more warming, slim and graceful, soft, fully satisfies the pursuit in market.
Another object of the present invention is to provide a kind of production method of terylene ultrafine-denier coral fleece, the woollen blanket lint unique style of its acquisition reaches the appearance style of seabed coral, and makes product warming, slim and graceful, soft, fully satisfy the pursuit in market, and process is rationally effective.
The present invention solves the technical scheme that above-mentioned primary technical problem adopts: a kind of terylene ultrafine-denier coral fleece, it is characterized in that adopting 0.52D or following terylene thread or the polyamide composite filaments of this specification is suede yarn raw material, 100～150D polyester FDY or DTY make for end silk, wherein terylene thread or polyamide composite filaments account for 40～80%, 100～150D polyester FDY or DTY account for 60～20%, and described percentage is mass percent.
The present invention solves the technical scheme that above-mentioned another technical problem adopts: a kind of above-mentioned terylene super fine denier coral pile filling is compiled the production method of woollen blanket, it is characterized in that steps in sequence is:
(1) raw material is prepared, and selects and be ready to the raw material of described ratio;
(2) weave grey cloth gram 200～600g/m on the machine of the big garden of weft-knitted cut velvet
2, fabric width needs according to the client and decides;
(3) HEAT SETTING, 175～185 ℃ of temperature, fiber heated time 45～55 seconds;
(4) dyeing or stamp, dye formulation is: disperse yellow 0.5～1.5%, disperse blue 0.5～1.5%, Red-1 200 .5～2.5%, glacial acetic acid 0.3～0.8%, levelling agent 0.3～0.8%, above-mentioned percentage is that fabric heavily is benchmark, in the time of 60～70 ℃, described color additive is added, advance cloth, be warmed up to 125～135 ℃ through 45～55 minutes, be incubated 25～35 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 75～85 ℃ and goes out cloth; The stamp prescription is: disperse red 4～6g/l, disperse yellow 1～3g/l, disperse blue 0.5～1.5g/l, acetic acid 4～6g/l, urea 45～55g/l, and all the other are sodium alginate paste, are made into printing paste, remove stamp;
(5) post processing, the dyeing post processing, caustic soda 0.5～1.5g/l, sodium hydrosulfite 0.5～1.5g/l, 65～75 ℃ of temperature after 10～20 minutes, add softener 20～40g/l in the setting machine groove, handle typing, then at 155～165 ℃ of following dryings; The stamp post processing will be evaporated under 170～180 ℃ behind the fabric drying, again washing, caustic soda 0.5～1.5g/l, sodium hydrosulfite 0.5～1.5g/l, 65～75 ℃ of temperature, 10～20 minutes, in the setting machine groove, add softener 20～40g/l then, handling typing, is duplex felt as product, directly removes into blanket after the typing at 175～185 ℃, as product is individual layer back side plucking blanket, prepares plucking at 155～165 ℃ of dryings;
(6) plucking is with napper, No. 26/30 stripping fillet, drum rotation speed 70～90r/min, cloth speed 7～15m/min, continuous 3～5 pluckings of envers;
(7) back side cropping, cloth speed 6～9m/min grabs roller speed 700～800r/min, scissors speed 700～800r/min;
(8) typing, 175～185 ℃ of temperature, fiber heated time 30～40 seconds;
(9) become blanket, test package.
Need carry out the alkali decrement for sea island filament and polyamide composite filaments before described dyeing or the stamp step, the solution of NaOH 7～9g/l is handled, 75～85 ℃ of temperature, 25～35 minutes processing times.
Compared with prior art, the invention has the advantages that: 1 this be state-of-the art in the market woollen blanket, use the up-to-date terylene super fine denier fiber of succeeding in developing, product has than the infant skin property next to the shin of soft hand feeling and use more, and its draping property has reached the level of silk blanket.2 owing to stored more air between novel superfine Denier fibre, warm air can be kept here, isolated with cool ambient air, simultaneously great specific area has reflected the heat of human body effectively, prevent that heat energy runs off, so the warmth retention property of blanket has reached more than a times of cold-proof underwear, adds the institutional framework that weft loop is intrinsic, make the gas permeability of blanket reach more than five times of cold-proof underwear.3 select the big garden of weft-knitted cut velvet machine, employing can solve the variation ground tissue of fuds fuddled, overcome common latitude plain stitch and have the defective that elasticity is difficult to solve, the suede yarn falls hair easily, adopt for example three pin lopping or three pins to lack the ground tissue of pad, not only can solve the fabric elasticity problem, the suede yarn is securely fixed in not fall in the base fabric weaving process of hair, adopt suitable plucking card clothing, resolve plucking cloth wrinkle and matte style question in the back arrangement process, develop the woollen blanket of real coral style.4 comfortable especially visual effects, this is the breakthrough of traditional blanket, and its seabed coral fine hair style has brought up comfortable especially visual effect, and after the technology post processing by novelty, its color and luster is extremely gorgeous, and cyclic washing does not influence quality; The product environment-friendly and green does not contain harmful material, and anti-mould and anti-moth can not cause dermoreaction, compares with other woollen blanket, and operation is few, and is with short production cycle, the efficient height, and operation is more rationally with effective.
The specific embodiment
Below in conjunction with examples of implementation the present invention is described in further detail.
Examples of implementation 1
The double-deck dyeing of coral suede blanket, finished width 165cm, double-deck grammes per square metre 400g/m
2Its production stage is followed successively by:
(1) raw material is prepared, select and be ready to raw material, adopting 150D/288F (0.52D) terylene low elastic interlaced yarn is suede yarn raw material, the 100D polyester FDY is an end silk, form through braiding, FDY is exactly a full-drawn yarn, and wherein the 0.52D terylene low elastic interlaced yarn accounts for 65%, the 100D polyester FDY accounts for 35%, and described percentage is mass percent;
(2) adopt woven the making in the big garden of weft-knitted cut velvet, grey cloth grammes per square metre 200g/m
2, fabric width 165cm or need and decide according to the client;
(3) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;
(4) dyeing, dye formulation is: disperse yellow 1%, disperse blue 1%, disperse red 2%, glacial acetic acid 0.5%, levelling agent 0.5%, heavy for fabric, in the time of 60～70 ℃, above-mentioned color additive is added, advance cloth, be warmed up to 130 ℃ through 50 minutes, be incubated 30 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 80 ℃ and goes out cloth;
(5) dyeing post processing, caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature after 15 minutes, add softener 30g/l and handle typing in the setting machine groove, 180 ℃ of following HEAT SETTING, fiber heated time 30～40 seconds, wide cut 165cm;
(6) become blanket, test package.
Examples of implementation 2
Coral suede individual layer stamp plucking blanket, finished product amplitude 152cm, grammes per square metre 280g/m
2Its production stage is followed successively by
(1) raw material is prepared, and selects and is ready to raw material, and adopting 150D/288F (0.52D) terylene low elastic interlaced yarn is suede yarn raw material, the 150D polyester FDY is made for end silk, wherein the 0.52D terylene low elastic interlaced yarn accounts for 70%, and the 150D polyester FDY accounts for 30%, and described percentage is mass percent
(2) at woven the making in the big garden of weft-knitted cut velvet, grey cloth grammes per square metre 280g/m
2, fabric width 152cm or need and decide according to the client;
(3) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;
(4) stamp, the stamp prescription is: disperse red 5g/l, disperse yellow 2g/l, disperse blue 1g/l, acetic acid 5g/l, urea 50g/l, all the other are sodium alginate paste, are made into printing paste, remove stamp;
(5) stamp post processing will be evaporated under 170～180 ℃ behind the fabric drying, washing again, and caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature, 15 minutes, in the setting machine groove, add its softener 30g/l then, handle typing, under 160 ℃ of dryings, prepare plucking;
(6) plucking, with No. 26/30 stripping fillet napper, drum rotation speed 80r/min, cloth speed 7～15m/min, continuous 4 pluckings of envers;
(7) back side cropping, cloth speed 6～9m/min grabs roller speed 700～800r/min, scissors speed 700～800r/min;
(8) HEAT SETTING, 180 ℃ of temperature, fiber heated time 30～40 seconds, wide cut 152CM;
(9) become blanket, test package.
Examples of implementation 3
The double-deck dyeing of coral suede blanket, finished width 165cm, double-deck grammes per square metre 400g/m
2Its production stage is followed successively by:
(1) raw material is prepared, select and be ready to raw material, adopting sea island filament is suede yarn raw material, and sea island filament is very thin terylene thread so far, usually below 0.5D, even can reach below the 0.1D, the 100D polyester FDY is an end silk, makes through braiding, FDY is exactly a full-drawn yarn, wherein sea island filament accounts for 60%, and the 100D polyester FDY accounts for 40%, and described percentage is mass percent;
(2) adopt woven the making in the big garden of weft-knitted cut velvet, grey cloth grammes per square metre 220g/m
2, fabric width 165cm or need and decide according to the client;
(3) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;
(4) alkali decrement, the solution of NaOH 8g/l is handled, 80 ℃ of temperature, 30 minutes processing times;
(5) dyeing, dye formulation is: disperse yellow 1%, disperse blue 1%, disperse red 2%, glacial acetic acid 0.5%, levelling agent 0.5%, heavy for fabric, in the time of 60～70 ℃, above-mentioned color additive is added, advance cloth, be warmed up to 130 ℃ through 45～55 minutes, be incubated 30 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 80 ℃ and goes out cloth;
(6) dyeing post processing, caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature after 15 minutes, add softener 30g/l and handle typing in the setting machine groove, 180 ℃ of following HEAT SETTING, fiber heated time 30～40 seconds, wide cut 165cm;
(7) become blanket, test package.
Examples of implementation 4
Coral suede individual layer stamp plucking blanket, finished product amplitude 152cm, grammes per square metre 280g/m
2Its production stage is followed successively by
(1) raw material is prepared, select and be ready to raw material, adopting polyamide composite filaments is suede yarn raw material, its fineness is usually below 0.5D, even can reach 0.05D, and the 150D polyester FDY is made for end silk, and wherein polyamide composite filaments accounts for 80%, the 150D polyester FDY accounts for 20%, and described percentage is mass percent;
(2) at woven the making in the big garden of weft-knitted cut velvet, grey cloth grammes per square metre 280g/m
2, fabric width 165cm or need and decide according to the client;
(3) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;
(4) alkali decrement, the solution of NaOH 8g/l is handled, 80 ℃ of temperature, 30 minutes processing times;
(5) stamp, the stamp prescription is: disperse red 5g/l, disperse yellow 2g/l, disperse blue 1g/l, acetic acid 5g/l, urea 50g/l, all the other are sodium alginate paste, are made into printing paste, remove stamp;
(6) stamp post processing will be evaporated under 170～180 ℃ behind the fabric drying, washing again, and caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature, 15 minutes, in the setting machine groove, add softener 30g/l then, handle typing, under 160 ℃ of dryings, prepare plucking;
(7) plucking, with No. 26/30 stripping fillet napper, drum rotation speed 80r/min, cloth speed 7～15m/min, continuous 4 pluckings of envers;
(8) back side cropping, cloth speed 6～9m/min grabs roller speed 700～800r/min, scissors speed 700～800r/min;
(9) HEAT SETTING, 180 ℃ of temperature, fiber heated time 30～40 seconds, wide cut 152cm;
(10) become blanket, test package.
Claims (3)
1. terylene ultrafine-denier coral fleece, it is characterized in that adopting 0.52D or following terylene thread or the polyamide composite filaments of this specification is suede yarn raw material, 100～150D polyester FDY or DTY make for end silk, wherein terylene thread or polyamide composite filaments account for 40～80%, polyester FDY or DTY account for 60～20%, and described percentage is mass percent.
2. the production method of the described terylene ultrafine-denier coral fleece of claim 1 is characterized in that steps in sequence is:
A) raw material is prepared, and selects and be ready to the raw material of aforesaid right requirement 1 described ratio;
B) woven the making in the big garden of weft-knitted cut velvet, grey cloth gram 200～600g/m
2, fabric width needs according to the client and decides;
C) HEAT SETTING, 175～185 ℃ of temperature, fiber heated time 45～55 seconds;
D) dyeing or stamp, dye formulation is: disperse yellow 0.5～1.5%, disperse blue 0.5～1.5%, Red-1 200 .5～2.5%, glacial acetic acid 0.3～0.8%, levelling agent 0.3～0.8%, above-mentioned percentage is that fabric heavily is benchmark, in the time of 60～70 ℃, described color additive is added, advance cloth, be warmed up to 125～135 ℃ through 45～55 minutes, be incubated 25～35 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 75～85 ℃ and goes out cloth; The stamp prescription is: disperse red 4～6g/l, disperse yellow 1～3g/l, disperse blue 0.5～1.5g/l, acetic acid 4～6g/l, urea 45～55g/l, and all the other are sodium alginate paste, are made into printing paste, just remove stamp;
E) post processing, the dyeing post processing, caustic soda 0.5～1.5g/l, sodium hydrosulfite 0.5～1.5g/l, 65～75 ℃ of temperature after 10～20 minutes, add softener 20～40g/l in the setting machine groove, handle typing, then at 155～165 ℃ of following dryings; The stamp post processing will be evaporated under 170～180 ℃ behind the fabric drying, again washing, caustic soda 0.5～1.5g/l, sodium hydrosulfite 0.5～1.5g/l, 65～75 ℃ of temperature, 10～20 minutes, in the setting machine groove, add softener 20～40g/l then, handling typing, is duplex felt as product, directly removes into blanket after the typing at 175～185 ℃, as product is individual layer back side plucking blanket, prepares plucking at 155～165 ℃ of dryings;
F) plucking, with No. 26/30 stripping fillet napper, drum rotation speed 70～90r/min, cloth speed 7～15m/min, continuous 3～5 pluckings of envers;
G) back side cropping, cloth speed 6～9m/min grabs roller speed 700～800r/min, scissors speed 700～800r/min;
H) HEAT SETTING, 175～185 ℃ of temperature, fiber heated time 30～40 seconds;
I) become blanket, test package.
3. the production method of terylene ultrafine-denier coral fleece as claimed in claim 2, it is characterized in that to carry out the alkali decrement for sea island filament and polyamide composite filaments before described dyeing or the stamp step, the solution of NaOH 7～9g/l is handled, 75～85 ℃ of temperature, 25～35 minutes processing times.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2005100618359A CN1804176A (en) | 2005-12-06 | 2005-12-06 | Terylene ultrafine-denier coral fleece and production method thereof |
| US11/562,062 US20070124874A1 (en) | 2005-12-06 | 2006-11-21 | Kind of Polyester Microfibre Weft Knitting Velveteen Coral Blanket and Its Production Method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2005100618359A CN1804176A (en) | 2005-12-06 | 2005-12-06 | Terylene ultrafine-denier coral fleece and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1804176A true CN1804176A (en) | 2006-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2005100618359A Pending CN1804176A (en) | 2005-12-06 | 2005-12-06 | Terylene ultrafine-denier coral fleece and production method thereof |
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| US (1) | US20070124874A1 (en) |
| CN (1) | CN1804176A (en) |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001020158A (en) * | 1999-07-02 | 2001-01-23 | Malden Mills Ind Inc | Double face velour cloth product having improved thermal insulation performance |
-
2005
- 2005-12-06 CN CNA2005100618359A patent/CN1804176A/en active Pending
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2006
- 2006-11-21 US US11/562,062 patent/US20070124874A1/en not_active Abandoned
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