CN102555376B - Tear-resistant packing material structure manufacture method and tear-resistant product - Google Patents
Tear-resistant packing material structure manufacture method and tear-resistant product Download PDFInfo
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- CN102555376B CN102555376B CN201010623351.XA CN201010623351A CN102555376B CN 102555376 B CN102555376 B CN 102555376B CN 201010623351 A CN201010623351 A CN 201010623351A CN 102555376 B CN102555376 B CN 102555376B
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Abstract
The invention provides a tear-resistant packing material structure manufacture method and a tear-resistant product. The tear-resistant packing material structure manufacture method comprises a first material preparing step, wherein the first material preparing step comprises a warp and weft direction fiber bundle weaving step and a first press fit step; a second material preparing step, wherein the second material preparing step comprises a second press fit step and a first coating step; a third press fit step; a second coating step; a fourth press fit step; a third coating step and a drying step; and therefore, the tear-resistant packing material structure which is provided with a heat-sealing layer, a transition layer, a film-similar tear-resistant layer, a junction layer and a paper layer in sequence from bottom to top. The tear-resistant packing material structure manufacture method can be realized by automated mechanical equipment, so that the production efficiency can be improved, and the manpower cost is lowered. The tear-resistant packing material structure provided by the invention has printability and deflection owned by the paper layer and also has the effects of bearing capacity, high strength, high toughness and the like of the tear-resistant layer.
Description
Technical field
The present invention relates to a kind of tearing resistance packing material structure manufacture method and tear-proof goods, espespecially a kind ofly obtain the manufacture method at selling period with the tearing resistance packing material structure of antitheft, tamper-proof and advertising results.
Background technology
Since ancient times, trade deal is exactly a part for mankind's daily life, and the demand of " packaging " has consequence, and the packaging material (hereinafter referred to as packaging material) that therefore can be used for packing various kinds of goods arise at the historic moment.Initial packaging material is only used to protection and storage food, but along with the development of productivity, the conveniently commodity circulation of food and other article, and starting requirement commodity will have and facilitate the packaging material of function with the value improving keeping, protection and transport.Four modern large packaging materials include paper, plastics, metal, glass, wherein the fastest with the growth rate of paper bag material.Paper, compared with other three large material, has great advantage, and is identified as one of the most promising green packaging material.But existing paper bag material rests on the simple function of package goods more, but when peddling the commodity of existing paper bag material packaging in market, can tear apart this paper bag material easily and take out this commodity, loss by theft rate is high, often makes dealer suffer great loss; In addition, after taking out the commodity in paper bag material, often arbitrarily abandoned because paper bag material loses use value, the rate of recovery is extremely low, not only increases the consumption of earth resource, more causes environment to bear greatly; Moreover, along with type of merchandize variation and the trend of large quantization and the popular of unmanned shop, paper bag material more needs the role being served as " noiseless salesman " by the artistic speech (as word and totem etc.) of itself uniqueness, reaches the effect of demonstration and advertisement.
Therefore, the present inventor proposes a kind of reasonable in design and effectively improve tearing resistance packing material structure manufacture method and the tear-proof goods of above-mentioned defect.
Summary of the invention
One object of the present invention is to provide a kind of tearing resistance packing material structure manufacture method, can enhance productivity, and reduces human cost.
Another object of the present invention is to provide a kind of tear-proof goods, make it not only have impressionability that ply of paper has and deflection, more with effects such as the bearing capacity of tear resistant layer, high strength and toughness, therefore tear-proof goods have anti-ly to tear, tension and not easily going to pot and the advantage such as safe antitheft.
The embodiment of the present invention provides a kind of tearing resistance packing material structure manufacture method, comprises one first material preparation step, one second material preparation step, one the 3rd pressing step, one second application step, one the 4th pressing step, one the 3rd application step and a drying steps; Wherein, this first material preparation step comprises a1. once broadwise braided fiber bundle step, and many fibre bundles form a tear resistant layer via this through broadwise braided fiber bundle step; And a2. mono-first pressing step, this tear resistant layer is sent into one first press fit device and is carried out filming and form a class filming tear resistant layer; This second material preparation step then comprises b1. mono-second pressing step, and a ply of paper is sent into one second press fit device and flattened; And b2. mono-first application step, a binder couse is coated the surface of this ply of paper and forms the ply of paper that has binder couse by this ply of paper recycling one first coater unit equably.3rd pressing step is class filming tear resistant layer and the ply of paper with binder couse are sent into one the 3rd press fit device pressing together form one first combination, and the first combination is from top to bottom sequentially class filming tear resistant layer, binder couse and ply of paper; This second application step is that the surface utilizing one second coater unit one transition zone to be coated equably such filming tear resistant layer of this first combination forms one second combination, and the second combination is from top to bottom sequentially transition zone, class filming tear resistant layer, binder couse and ply of paper; 4th pressing step is that the second combination is sent into one the 4th press fit device; 3rd application step is that the surface utilizing one the 3rd coater unit the hot sealing layer of one high temperature to be coated equably the transition zone of the second combination forms one the 3rd combination, and the 3rd combination is from top to bottom sequentially the hot sealing layer of high temperature, transition zone, class filming tear resistant layer, binder couse and ply of paper; It is finally a drying steps, the hot sealing layer cool drying of the high temperature of the 3rd combination is formed a tearing resistance packing material structure for utilizing a drying device by it, and tearing resistance packing material structure is from bottom to top sequentially hot sealing layer, transition zone, class filming tear resistant layer, binder couse and ply of paper.
The embodiment of the present invention separately provides a kind of tear-proof goods, and it includes one first substrate layer, one second substrate layer, an opening portion and a displaying shell.First substrate layer includes one first ply of paper, one first binder couse, one first tear resistant layer, one First Transition layer and one first hot sealing layer, wherein, first binder couse connects the first ply of paper and the first tear resistant layer, First Transition layer then connects the first tear resistant layer and the first hot sealing layer, this second substrate layer comprises one second ply of paper, one second binder couse, one second tear resistant layer, one second transition zone and one second hot sealing layer, this second binder couse connects this second ply of paper and this second tear resistant layer, this second transition zone connects this second tear resistant layer and this second hot sealing layer, wherein this first hot sealing layer corresponds to this second hot sealing layer, this second substrate layer is superimposed on this first substrate layer, wherein this first hot sealing layer and this second hot sealing layer make this first tear resistant layer and this second tear resistant layer closely link together.Opening portion is arranged at one of them of the first substrate layer and the second substrate layer, and shows that shell is arranged at opening portion, makes displaying shell protrude from opening portion, and showing can accommodating article in shell.
In sum, beneficial effect provided by the present invention is: tearing resistance packing material structure manufacture method of the present invention can be reached by automated machine equipment, therefore can enhance productivity, and reduces human cost; In addition, tearing resistance packing material structure of the present invention and tear-proof goods are formed in one, therefore must die sinking can not produce in a large number, can reduce developing material and manufacturing cost; Moreover, tearing resistance packing material structure of the present invention is one in conjunction with the packaging material of ply of paper and layers of braided fibers, not only there is impressionability and deflection that ply of paper has, more with the effect of the bearing capacity of tear resistant layer, high strength and toughness, therefore when packaging material bind mutually, more can strengthen the tearing strength of packaging structure, tearing resistance packing material structure of the present invention be had anti-to tear, tension and the advantage such as not easily to go to pot, can replace and use the special high price packaging material with antitheft, anti-tear effect.
Further understand feature of the present invention and technology contents for enable, refer to following detailed description for the present invention and accompanying drawing, but accompanying drawing only provides reference and explanation, is not used for being limited the present invention.
Accompanying drawing explanation
Fig. 1 is the side cutaway view of tearing resistance packing material structure of the present invention;
The plain weave schematic diagram that Fig. 2 (a) is the tear resistant layer of tearing resistance packing material structure of the present invention;
The twill schematic diagram that Fig. 2 (b) is the tear resistant layer of tearing resistance packing material structure of the present invention;
The satin weave schematic diagram that Fig. 2 (c) is the tear resistant layer of tearing resistance packing material structure of the present invention;
The flat schematic diagram of latitude that Fig. 2 (d) is the tear resistant layer of tearing resistance packing material structure of the present invention;
The rib-loop schematic diagram that Fig. 2 (e) is the tear resistant layer of tearing resistance packing material structure of the present invention;
The tear resistant layer that Fig. 2 (f) is tearing resistance packing material structure of the present invention through flat schematic diagram;
The warp sateen schematic diagram that Fig. 2 (g) is the tear resistant layer of tearing resistance packing material structure of the present invention;
Fig. 3 is the continuous action schematic diagram () of tearing resistance packing material structure manufacture method of the present invention;
The continuous action schematic diagram (two) that Fig. 4 (a) is tearing resistance packing material structure manufacture method of the present invention;
The continuous action schematic diagram (three) that Fig. 4 (b) is tearing resistance packing material structure manufacture method of the present invention;
Fig. 5 is the flow chart of tearing resistance packing material structure manufacture method of the present invention;
Fig. 6 is the perspective exploded view of tearing resistance packing material structure of the present invention;
Fig. 7 is the solid combination schematic diagram of tearing resistance packing material goods of the present invention; And
Fig. 8 is the side cutaway view of tearing resistance packing material goods of the present invention.
Wherein, description of reference numerals is as follows:
1 tearing resistance packing material structure
11 ply of papers
12 binder couses
13 class filming tear resistant layer
14 transition zones
15 hot sealing layers
16 tear resistant layer
16a fibre bundle
The hot sealing layer of 17 high temperature
2 first press fit devices
2a high-temperature pressurizing roller
3 second press fit devices
4 first coater units
5 the 3rd press fit devices
6 second coater units
7 the 4th press fit devices
8 the 3rd coater units
9 drying devices
91 gas transmission structures
10 tearing resistance packing material goods
101 first substrate layers
101a first ply of paper
101b first binder couse
101c first kind filming tear resistant layer
101d first hot sealing layer
102 second substrate layers
102a second ply of paper
102b second binder couse
The thin rapid membranization tear resistant layer of 102c Equations of The Second Kind
102d second hot sealing layer
103 opening portions
104 show shell
104a main body
104b extension
Detailed description of the invention
Refer to shown in Fig. 1 to Fig. 6, the invention provides a kind of tearing resistance packing material structure manufacture method and tearing resistance packing material goods, if Fig. 1 is the side cutaway view of tearing resistance packing material structure of the present invention; The invention provides the side cutaway view that a kind of tearing resistance packing material structure 1, Fig. 1 is tearing resistance packing material structure 1 of the present invention; Tearing resistance packing material structure 1 of the present invention from top to bottom sequentially can include ply of paper 11, binder couse 12, class filming tear resistant layer 13, transition zone 14 and a hot sealing layer 15; Wherein, class filming tear resistant layer 13 can be and utilizes the braided fiber Rotating fields of braiding after broadwise fibre bundle again through filming process.Because tearing resistance packing material structure 1 of the present invention is formed in one, therefore die sinking must can not produce in a large number, therefore developing material and manufacturing cost can be reduced, in addition, tearing resistance packing material structure 1 of the present invention has certain mechanical performance, and it is opaque, security is good, elasticity and toughness good, easily a large amount of production, lighter in weight, shrinkage is little, stability is high, the advantage such as non-friable, and tearing resistance packing material structure 1 of the present invention is in conjunction with the characteristic of ply of paper 11 and class filming tear resistant layer 13, therefore there is the ventilative of braided fiber, moistureproof, antidetonation, resistance to compression, load and elasticity, and with the deflection of paper and mouldability, therefore the packing box material making carrying various article can be become, in other words, tearing resistance packing material structure 1 of the present invention can be made into the various case type structures with accommodation space, to carry various article, moreover, tearing resistance packing material structure 1 of the present invention directly can serve as the role of " noiseless salesman ", there is the effect of advertisement, in other words, on ply of paper 11, class filming tear resistant layer 13 or ply of paper 11 and class filming tear resistant layer 13, be labeled with the trade mark word and totem etc. of particular brand by typography and make tearing resistance packing material structure 1 have false proof value.More specifically, the totem of famous brand name, trade mark or word can be labeled with on tearing resistance packing material structure 1, make the present invention have more additional economic worth.
Tearing resistance packing material structure manufacture method of the present invention below will be described, it comprises the following steps, refer to Fig. 2 (a) to Fig. 3, the plain weave schematic diagram that Fig. 2 (a) is the tear resistant layer of tearing resistance packing material structure of the present invention, the twill schematic diagram that Fig. 2 (b) is the tear resistant layer of tearing resistance packing material structure of the present invention, the satin weave schematic diagram that Fig. 2 (c) is the tear resistant layer of tearing resistance packing material structure of the present invention, the flat schematic diagram of latitude that Fig. 2 (d) is the tear resistant layer of tearing resistance packing material structure of the present invention, the rib-loop schematic diagram that Fig. 2 (e) is the tear resistant layer of tearing resistance packing material structure of the present invention, the tear resistant layer that Fig. 2 (f) is tearing resistance packing material structure of the present invention through flat schematic diagram, the warp sateen schematic diagram that Fig. 2 (g) is the tear resistant layer of tearing resistance packing material structure of the present invention, Fig. 3 is then the continuous action schematic diagram () of tearing resistance packing material structure manufacture method of the present invention, first step one comprises one first material preparation step and one second material preparation step, and this first material preparation step mainly provides a class filming tear resistant layer 13, the ply of paper 11 that this second material preparation step then provides to have a binder couse 12.
This first material preparation step includes once broadwise braided fiber bundle step and one first pressing step.This through broadwise braided fiber bundle step for many fibre bundle 16a are first formed a tear resistant layer 16 via through broadwise braiding, tear resistant layer 16 can be woven structure (if Fig. 2 (a) is to Fig. 2 (c)) or woven structure (if Fig. 2 (d) is to Fig. 2 (g)), but not subject to the limits.Above-mentioned fibre bundle 16a can be dacron thread (Polyester yarn), fully drawn yarn (Fully drawn yarn, FDY), processed filament (Draw texture yarn, DTY), polyamide composite filaments (Polyester composite silk brocade), cation dacron thread (Cation Polyester yarn), nylon (polyamide fibre) silk (Nylon yarn), cotton fiber silk (Cotton fiber), polyester fiber silk (PET fiber), acetate fibres (Acetate silk), acryl (polyacrylic acid) filament (Polyacrylic fiber) or at least two or more composite materials, but it is not subject to the limits.Class filming tear resistant layer 13 is due to the fibre bundle 16a overlapping part interlaced with each other of each warp-wise and broadwise, and can by via heating rolling process, and mutual melting is securely roll bonded together, therefore it is by force structural, there is larger structural support, can prevent from producing slippage between the fibre bundle 16a of warp-wise and broadwise, even loose, the situation that comes off, therefore significantly can promote the quality of class filming tear resistant layer 13, durability and service life.This first pressing step, as shown in Figure 3, tear resistant layer 16 is sent into again first press fit device 2 comprising at least two group high-temperature pressurizing roller 2a carry out filming process and form a class filming tear resistant layer 13, in other words, tear resistant layer 16 forms class filming tear resistant layer 13 by least two group high-temperature pressurizing roller 2a roll-ins; Wherein, the planarization of class filming tear resistant layer 13 is conducive to the combination of follow-up procedure of processing material.The temperature that tear resistant layer 16 is suffered in the first press fit device 2 and pressure are respectively 160 DEG C ~ 210 DEG C and 60 ~ 100 tons (ton), the original thickness of tear resistant layer 16 is 0.22 ~ 0.25 micron (mm), and the thickness of the class filming tear resistant layer 13 after this first pressing step is then 0.11 ~ 0.13 micron (mm).
This second material preparation step includes one second pressing step and one first application step, refer to Fig. 4 (a) and Fig. 4 (b), the continuous action schematic diagram (two) that Fig. 4 (a) is tearing resistance packing material structure manufacture method of the present invention, Fig. 4 (b) is then the continuous action schematic diagram (three) of tearing resistance packing material structure manufacture method of the present invention; Wherein, this the second pressing step is for after first sending into a ply of paper 11 and flattening in one second press fit device 3, and a binder couse 12 is coated the surface of the ply of paper after leveling 11 and forms the ply of paper 11 that has binder couse 12 by recycling one first coater unit 4 equably; Because ply of paper 11 first carries out flattening being coated with binder couse 12 again, the coating density of binder couse 12 on ply of paper 11 can be made to increase, effectively can reduce the coating thickness of binder couse 12, therefore can cost of manufacture be saved, accelerate processing procedure.Above-mentioned ply of paper 11 can be paperboard layer, this paperboard layer can be ash end blank sheet of paper card (CCNB-Clay Coated News Back), white background blank sheet of paper card (CCWB-Clay Coated White Back), craft paper (CCKB-Clay Coated Kraft Back), yellow core art post paperboard (CTMP-Chemi-thermo-mechanical pulp) and white core art post paperboard (SBS-Solid Bleached Sulphate) one of them, but it is not subject to the limits, the temperature that ply of paper 11 is suffered in the second press fit device 3 and pressure are respectively 25 DEG C (room temperatures) and 10 ~ 25 tons (ton), the thickness of original paper layer 11 is 0.33 ~ 0.34 micron (mm), the thickness of the ply of paper 11 after leveling is 0.33 ~ 0.34 micron (mm).
This above-mentioned first material preparation step and this second material preparation step there is no fixing process sequence.
Step 2 is one the 3rd pressing step, it is sent into pressing in one the 3rd press fit device 5 together for the thin rapid membranization tear resistant layer 13 of class that this step one above-mentioned provided and the ply of paper 11 with binder couse 12 and forms one and be from top to bottom sequentially class filming tear resistant layer 13, first combination (non-label) of binder couse 12 and ply of paper 11, more specifically, 3rd press fit device 5 can make binder couse 12 infiltrate in class filming tear resistant layer 13 and ply of paper 11 to the class filming tear resistant layer 13 sent into and ply of paper 11 effect of heating with binder couse 12, therefore class filming tear resistant layer 13 and ply of paper 11 can be made mutually to be fitted tightly by binder couse 12, wherein, binder couse 12 can be used as in conjunction with the intermediary layer of ply of paper 11 with class filming tear resistant layer 13, and the visual reality of binder couse 12 links needs and suitably adjusts material, binder couse 12 can be polyethylene one vinylacetate, copolyesters, copolyamide or polyurethane polyureas ethene, but not subject to the limits.Above-mentioned class filming tear resistant layer 13 and the temperature suffered in the 3rd press fit device 5 of the ply of paper 11 with binder couse 12 and pressure are respectively 100 DEG C ~ 180 DEG C and 15 ~ 30 tons (ton), and the thickness of this first combination after pressing is 0.44 ~ 0.45 micron (mm).
Step 3 is one second application step, one transition zone 14 to be coated the surface of the class filming tear resistant layer 13 of this first combination for utilizing one second coater unit 6 and forms the second combination (non-label) that is from top to bottom sequentially transition zone 14, class filming tear resistant layer 13, binder couse 12 and ply of paper 11 by equably, and the thickness of this second combination is 0.44 ~ 0.45 micron (mm).
Step 4 is one the 4th pressing step, its this second combination is sent in one the 4th press fit device 7 make the transition zone 14 of this second combination can evenly and be entirely attached at the surface of the class filming tear resistant layer 13 of this second combination, transition zone 14 can strengthen the toughness of class filming tear resistant layer 13; Wherein, transition zone 14 can be polyester (PE), EVA (Vinyl Acetate Polymer), copolyesters (COPES), copolyamide (COPA), polyurethane (PU), polyethylene (HDPE/LDPE), ethylene-vinyl acetate copolymer (EVA) or ethylene-vinyl alcohol copolymer (EVAL), but not subject to the limits.The temperature that this second combination above-mentioned is suffered in the 4th press fit device 7 and pressure are respectively 25 DEG C (room temperatures) and 15 ~ 30 tons (ton), and the thickness of this second combination is 0.43 ~ 0.44 micron (mm).
Step 5 is one the 3rd application step, and the hot sealing layer 17 of a high temperature to be coated the surface of the transition zone 14 of this second combination for utilizing one the 3rd coater unit 8 and forms the 3rd combination (non-label) of a hot sealing layer 17 being from top to bottom sequentially high temperature, transition zone 14, class filming tear resistant layer 13, binder couse 12 and ply of paper 11 by equably; Wherein, transition zone 14 is as in conjunction with the transition material between class filming tear resistant layer 13 and the hot sealing layer 17 of high temperature, and transition zone 14 can make the hot sealing layer 17 of high temperature closely combine with class filming tear resistant layer 13.The temperature that the hot sealing layer 17 of above-mentioned high temperature is coated with is 80 DEG C ~ 180 DEG C, and the thickness of the 3rd combination is 0.45 ~ 0.46 micron (mm).
Step 6 is a drying steps, and hot sealing layer 17 cool drying of the high temperature of the 3rd combination is formed the tearing resistance packing material structure 1 that is from bottom to top sequentially hot sealing layer 15, transition zone 14, class filming tear resistant layer 13, binder couse 12 and ply of paper 11 for utilizing a drying device 9 by further; Wherein, drying device 9 can utilize at least one gas transmission structure 91 to make the hot sealing layer 17 of high temperature cool and closely be attached at the surface of the transition zone 14 of the 3rd combination; In addition, hot sealing layer 15 suitably can adjust the material of use according to the different demand of heat-sealing production equipment, hot sealing layer 15 can be the heavy aphthenic acids (Hydrotreated Heavy Naphthenic) of hydrogenation, hydrocarbon (Hydrocarbon), paraffin (Paraffin) or at least two or more composite materials, but not subject to the limits; Moreover hot sealing layer 15 can the mode such as high temperature heat seal, the heat-sealing of low temperature high frequency make the making of this tearing resistance packing material structure 1 cut into all kinds of packaging material or be made into the product that can be used for other article accommodating.The final cool drying to 25 of hot sealing layer 17 DEG C (room temperature) of high temperature is formed hot sealing layer 15 by above-mentioned drying device 9, and tearing resistance packing material structure 1 then can carry out bundle volume further and collect stand-by.
The first above-mentioned coater unit 4, second coater unit 6 and the 3rd coater unit 8 are rubber roll or anilox roll.
The parameters referring to flow chart that Fig. 5 is tearing resistance packing material structure manufacture method of the present invention and tearing resistance packing material structure manufacture method arranges and is listed as follows:
The all visual reality of tabular material of the ply of paper 11 of each layer of upper table, binder couse 12, class filming tear resistant layer 13, transition zone 14 and hot sealing layer 15 uses and to need and use is matched in a point appraise and select one.
In sum, tearing resistance packing material structure manufacture method of the present invention can be reached by automated machine equipment, therefore can enhance productivity, reduce human cost, and tearing resistance packing material structure 1 of the present invention is owing to having the effect of firm and hardening strength and toughness that ply of paper 11 has, therefore can carry binder couse 12, class filming tear resistant layer 13, transition zone 14 and hot sealing layer 15, therefore ply of paper 11 can keep the bulk strength of final tearing resistance packing material structure 1; In addition, due to the source that class filming tear resistant layer 13 is mainly anti-tear, the high tough effect of tearing resistance packing material structure 1 of the present invention, and class filming tear resistant layer 13 can utilize the material behavior of braiding after broadwise fibre bundle, reaches tearing resistance packing material structure 1 of the present invention and has high-strength anti-tear effect.
Please refer to Fig. 6 to Fig. 8, Fig. 6 is the perspective exploded view of tearing resistance packing material goods of the present invention, and Fig. 7 is the solid combination schematic diagram of tearing resistance packing material goods of the present invention, and Fig. 8 is then the side cutaway view of tearing resistance packing material goods of the present invention; As shown in FIG. 6 and 7, the invention provides a kind of tearing resistance packing material goods 10, in this specific embodiment, tearing resistance packing material goods 10 are for make shaping person by tearing resistance packing material structure 1 reflexed of the present invention; Wherein, as shown in Figure 8, ply of paper 11 reflexed of tearing resistance packing material structure 1 forms one first ply of paper 101a and one second ply of paper 102a, binder couse 12 reflexed forms one first binder couse 101b and one second binder couse 102b, class filming tear resistant layer 13 reflexed forms an a first kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c, transition zone 14 reflexed forms a First Transition layer and one second transition zone, and hot sealing layer 15 reflexed forms one first hot sealing layer 101d and one second hot sealing layer 102d.
Below this specific embodiment will be described in detail in detail, tearing resistance packing material goods 10 of the present invention can include one first substrate layer 101,1 second substrate layer 102, opening portion 103 and and show shell 104.As shown in Figure 8, first substrate layer 101 includes the first ply of paper 101a, the first binder couse 101b, first kind filming tear resistant layer 101c, this First Transition layer (not shown) and the first hot sealing layer 101d, wherein the first binder couse 101b connects the first ply of paper 101a and first kind filming tear resistant layer 101c, and this First Transition layer then connects first kind filming tear resistant layer 101c and the first hot sealing layer 101d; Second substrate layer 102 includes the second ply of paper 102a, the second binder couse 102b, Equations of The Second Kind filming tear resistant layer 102c, this second transition zone (not shown) and one second hot sealing layer 102d, similarly, second binder couse 102b of the second substrate layer 102 connects the second ply of paper 102a and Equations of The Second Kind filming tear resistant layer 102c, and this second transition zone then connects Equations of The Second Kind filming tear resistant layer 102c and the second hot sealing layer 102d; Wherein, the second substrate layer 102 is superimposed on the first substrate layer 101, and first kind filming tear resistant layer 101c corresponds to Equations of The Second Kind filming tear resistant layer 102c; First kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c firmly links together by modes such as high temperature heat seal or low temperature high frequencies by the first hot sealing layer 101d and the second hot sealing layer 102d, also closely links together by the first substrate layer 101 and the second substrate layer 102.
In this specific embodiment, this First Transition layer and this second transition zone can strengthen the toughness of first kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c respectively, and this First Transition layer can strengthen the effect that first kind filming tear resistant layer 101c and the first hot sealing layer 101d combines closely, similarly, this second transition zone can strengthen the effect that Equations of The Second Kind filming tear resistant layer 102c and the second hot sealing layer 102d combines closely.Therefore, when first kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c is binded by the first hot sealing layer 101d and the second hot sealing layer 102d, extremely strong anti-tear tensile strength greatly will be produced, reach the tearing strength of strengthening tearing resistance packing material goods 10, therefore tearing resistance packing material goods 10 of the present invention have anti-tearing, tension and the advantage such as not easily to go to pot, when user takes out for the article that will be placed in these packaging material goods 10, directly cannot tear the edge pulling items of packaging material goods 10 easily, and must directly destroy whole packaging material goods 10 with instrument, therefore tearing resistance packing material goods 10 of the present invention have the function of safe antitheft.
As shown in Figure 8, opening portion 103 can be placed in one of them of the first substrate layer 101 and the second substrate layer 102, and shows that shell 104 is arranged at opening portion 103; Wherein, show that shell 104 is circle, rectangle or rhombus etc., opening portion 103 is then corresponding shows that shell 104 is circle, rectangle or rhombus etc.Show that shell 104 can include a main body 104a and at least one extension 104b being located at main body 104a periphery, in other words, extension 104b can four peripheries of autonomous agent 104a extend to form, wherein, main body 104a can protrude from the opening portion 103 of the first substrate layer 101, extension 104b is then fixedly arranged between first kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c, more specifically, show that the extension 104b of shell 104 is fixedly arranged between the first substrate layer 101 and the second substrate layer 102 by the bonding of first kind filming tear resistant layer 101c and Equations of The Second Kind filming tear resistant layer 102c, the displaying shell 104 being equipped with article is made firmly to be arranged in tearing resistance packing material goods 10, consumer is allowed to be easy to choose the commodity being placed in and showing in shell 104.
Show that shell 104 can be transparent or semitransparent hard shell or soft housing, this hard shell body can be polyethylene (PE), polypropylene (PP), polystyrene (PS), polyformaldehyde (POM), polyvinyl chloride (PVC), Merlon (PC), acronitrile-butadiene-styrene (ABS), thermoplastic elastomer (TPE) (TPE), vinyl acetate-chloroethylene copolymer thing (EVC), ethylene vinyl acetate copolymer (EVA), high density polyethylene (HDPE) (HDPE), low density polyethylene (LDPE) (LDPE), rubber mass (PU) or food grade plastics, but it is not subject to the limits, this soft housing then can be silica gel (silicon), polybutylene terephthalate (PBT) (PBT), polypropylene (PP), nylon (Nylon), glass fibre (SiO
2) or styrene-butadiene-copolymer (SBC), but not subject to the limits.
It is worth mentioning that, first, second ply of paper 101a, 102a more can have embossed layers, printed layer or dye layer (not shown), and first, second class filming tear resistant layer 101c, 102c also more can have embossed layers, printed layer or dye layer, and makes tearing resistance packing material structure 1 of the present invention have the effect of advertisement.
First of tearing resistance packing material goods 10 of the present invention, Equations of The Second Kind filming tear resistant layer 101c, 102c more can have a liquid-proof (not shown), liquid is made not easily to infiltrate through in tearing resistance packing material goods 10, therefore the article in displaying shell 104 can be made not to be subject to influence of moisture and to lower the life-span, more can indirect accommodating liquid article in packaging material goods 10, for example, first kind filming tear resistant layer 101c and two class filming tear resistant layer 102c is by the process of special liquid-proof, such as soak liquid-proof solvent, coat liquid-proof coating, stick the modes such as liquid-proof film or film, tearing resistance packing material goods 10 are made to have damp proof effect.First, second ply of paper 101a of above-mentioned packaging material goods 10,102a also can have more a liquid-proof; Wherein, first, second ply of paper 101a, 102a more can be fire retardant papers or dehydration paper, but not subject to the limits; Wherein, fire retardant papers can be guaranteed to show that the article in shell 104 can not be subject to the threat of fire, the paper that dewaters then can suppress the activity of showing mould in shell 104, reduce the breeding of microorganism, make the article (as pill, food etc.) in displaying shell 104 more corrupt, extend the service life of these article.
The tearing resistance packing material structure manufacture method that the embodiment of the present invention provides and tear-proof goods have following useful effect:
Tearing resistance packing material structure manufacture method of the present invention can be reached by automated machine equipment, therefore can enhance productivity, and reduces human cost.
Tearing resistance packing material structure of the present invention and tear-proof goods are formed in one, therefore must die sinking can not produce in a large number, can reduce developing material and manufacturing cost.
Tearing resistance packing material structure of the present invention is one in conjunction with the packaging material of ply of paper and layers of braided fibers, not only there is impressionability and deflection that ply of paper has, more with the effect of the bearing capacity of tear resistant layer, high strength and toughness, therefore when packaging material bind mutually, more can strengthen the tearing strength of packaging structure, tearing resistance packing material structure of the present invention is had anti-to tear, tension and the advantage such as not easily to go to pot, can replace and use the special high price packaging material with antitheft, anti-tear effect.
Tearing resistance packing material structure of the present invention has the characteristic such as ventilative, protection against the tide, antidetonation, resistance to compression of paper, and the load of braided fiber and elasticity, therefore can be made into the various case type structures with accommodation space to carry various article.
The class filming tear resistant layer of tearing resistance packing material structure of the present invention can use the techniques such as embossing, stamp or dyeing, packaging structure is not only terminated in be used as packaging material to use, more can produce the trade mark word that has and be labeled with particular brand and totem etc. and more packaging material there is false proof value.
The ply of paper of tearing resistance packing material of the present invention knot and class filming tear resistant layer have the function of waterproof by specially treated, can indirect accommodating liquid article in wherein.
But the foregoing is only preferred embodiment of the present invention, and be not intended to limit to scope of patent protection of the present invention, therefore the equivalence change that all utilizations description of the present invention and graphic content are done, be all in like manner all contained in the scope of the present invention.
Claims (14)
1. a tearing resistance packing material structure manufacture method, is characterized in that, comprises the following steps:
One first material preparation step, it comprises a1. once broadwise braided fiber bundle step, and many fibre bundles form a tear resistant layer via this through broadwise braided fiber bundle step; And a2. mono-first pressing step, this tear resistant layer is sent into one first press fit device and is carried out filming and form a class filming tear resistant layer, wherein this first press fit device comprises at least two group high-temperature pressurizing rollers, and the temperature of described at least two group high-temperature pressurizing rollers and pressure are respectively 160 DEG C ~ 210 DEG C and 60 ~ 100 tons;
One second material preparation step, it comprises b1. mono-second pressing step, and a ply of paper is sent into one second press fit device and flattened; And b2. mono-first application step, a binder couse is coated the surface of this ply of paper and forms the ply of paper that has binder couse by this ply of paper recycling one first coater unit equably;
One the 3rd pressing step, it is sent into one the 3rd press fit device pressing together for the ply of paper such filming tear resistant layer and this with binder couse and forms one first combination, wherein the 3rd press fit device is to this first combination effect of heating, this binder couse is made to infiltrate in such filming tear resistant layer and this ply of paper, and such filming tear resistant layer and this ply of paper are fitted tightly mutually, and the temperature of the 3rd press fit device and pressure are respectively 100 DEG C ~ 180 DEG C and 15 ~ 30 tons;
One second application step, it is the surface utilizing one second coater unit one transition zone to be coated equably such filming tear resistant layer of this first combination, forms one second combination;
One the 4th pressing step, it is that this second combination is sent into one the 4th press fit device;
One the 3rd application step, it is that the surface utilizing one the 3rd coater unit the hot sealing layer of one high temperature to be coated equably this second combination transition zone forms one the 3rd combination;
One drying steps, the hot sealing layer cool drying of the high temperature of the 3rd combination is formed a tearing resistance packing material structure for utilizing a drying device by it.
2. tearing resistance packing material structure manufacture method as claimed in claim 1, it is characterized in that: in this first material preparation step, this tear resistant layer is woven structure or knitted structure.
3. tearing resistance packing material structure manufacture method as claimed in claim 1, is characterized in that: in the 4th pressing step, makes this transition zone evenly and is entirely attached at the surface of such filming tear resistant layer of this second combination.
4. tearing resistance packing material structure manufacture method as claimed in claim 1, it is characterized in that: in the 3rd application step, this transition zone of the 3rd combination makes the hot sealing layer of this high temperature and such filming tear resistant layer closely combine.
5. tearing resistance packing material structure manufacture method as claimed in claim 1, is characterized in that: in this drying steps, and this drying device also utilizes at least one gas transmission structure to make the hot sealing layer of the high temperature of the 3rd combination cool and adhere well to this transition zone.
6. the tearing resistance packing material structure manufacture method as described in claim 1, is characterized in that: this first coater unit, the second coater unit and the 3rd coater unit are rubber roll or anilox roll.
7. tear-proof goods, is characterized in that, comprising:
One first substrate layer, this first substrate layer comprises one first ply of paper, one first binder couse, one first tear resistant layer, a First Transition layer and one first hot sealing layer, this first binder couse connects this first ply of paper and this first tear resistant layer, this First Transition layer connects this first tear resistant layer and this first hot sealing layer, wherein this first ply of paper and this first tear resistant layer form with temperature 100 ~ 180 DEG C and pressure 15 ~ 30 tons of pressings via press fit device, and the first binder couse is via after heating, infiltrates in this first tear resistant layer and this first ply of paper;
One second substrate layer, this second substrate layer comprises one second ply of paper, one second binder couse, one second tear resistant layer, one second transition zone and one second hot sealing layer, this second binder couse connects this second ply of paper and this second tear resistant layer, this second transition zone connects this second tear resistant layer and this second hot sealing layer, wherein this first, second tear resistant layer be many through broadwise braided fiber bundle, form with temperature 160 ~ 210 DEG C and the pressing of pressure 60 ~ 100 tons of institutes via at least two group high-temperature pressurizing rollers, this second ply of paper and this second tear resistant layer form with temperature 100 ~ 180 DEG C and pressure 15 ~ 30 tons of pressings via press fit device, and the second binder couse is via infiltrating in this second tear resistant layer and this second ply of paper after heating, this first hot sealing layer corresponds to this second hot sealing layer, this second substrate layer is superimposed on this first substrate layer, wherein this first hot sealing layer and this second hot sealing layer make this first tear resistant layer and this second tear resistant layer closely link together,
One opening portion, this opening portion is arranged at one of them of this first substrate layer and this second substrate layer; And
One shows shell, and this displaying shell is arranged at this opening portion.
8. tear-proof goods as claimed in claim 7, is characterized in that: this first substrate layer and this second substrate layer one-body molded, and this second substrate layer is formed from this first substrate layer reflexed.
9. tear-proof goods as claimed in claim 7, is characterized in that: this first ply of paper and this second ply of paper also have embossed layers, printed layer or dye layer.
10. tear-proof goods as claimed in claim 7, is characterized in that: this first tear resistant layer and this second tear resistant layer also have embossed layers, printed layer or dye layer.
11. tear-proof goods as claimed in claim 7, is characterized in that: this first ply of paper and this second ply of paper also have liquid-proof.
12. tear-proof goods as claimed in claim 7, is characterized in that: this first tear resistant layer and this second tear resistant layer also have liquid-proof.
13. tear-proof goods as claimed in claim 7, is characterized in that: this displaying shell comprises a main body and at least one extension being located at this body periphery, and this main body protrudes from this opening portion, and this extension is fixedly arranged between this first hot sealing layer and this second hot sealing layer.
14. tear-proof goods as claimed in claim 7, is characterized in that: this displaying shell is circle, rectangle or rhombus, and this opening portion is to showing that shell is circle, rectangle or rhombus.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010623351.XA CN102555376B (en) | 2010-12-31 | 2010-12-31 | Tear-resistant packing material structure manufacture method and tear-resistant product |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010623351.XA CN102555376B (en) | 2010-12-31 | 2010-12-31 | Tear-resistant packing material structure manufacture method and tear-resistant product |
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| CN102555376A CN102555376A (en) | 2012-07-11 |
| CN102555376B true CN102555376B (en) | 2014-12-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI614139B (en) * | 2012-09-07 | 2018-02-11 | 厚生股份有限公司 | Rubber and thermoplastic polyurethane composite fabric and manufacturing method thereof |
| CN109514949A (en) * | 2017-09-20 | 2019-03-26 | 湖北珍肴食品股份有限公司 | A kind of Food packaging processes of anti-gas-leak |
| CN109735242B (en) * | 2018-12-28 | 2021-02-12 | 宁波三同编织有限公司 | Easy-to-tear woven adhesive tape and preparation method thereof |
| CN109705761B (en) * | 2018-12-28 | 2021-02-19 | 宁波三同编织有限公司 | Longitudinal easy-to-tear woven adhesive tape and preparation method thereof |
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|---|---|---|---|---|
| CN2480157Y (en) * | 2001-05-24 | 2002-03-06 | 金文锋 | Compound cardboard for package |
| CN1646305A (en) * | 2002-02-01 | 2005-07-27 | 国际纸业公司 | Paperboard substrate for blister packaging |
| CN1872634A (en) * | 2005-05-30 | 2006-12-06 | 林启祥 | Microwave heating available vacuum-packed bag, and fabricating method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04344233A (en) * | 1991-05-20 | 1992-11-30 | Oji Paper Co Ltd | Sheet having excellent printability and tear-resistance |
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- 2010-12-31 CN CN201010623351.XA patent/CN102555376B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2480157Y (en) * | 2001-05-24 | 2002-03-06 | 金文锋 | Compound cardboard for package |
| CN1646305A (en) * | 2002-02-01 | 2005-07-27 | 国际纸业公司 | Paperboard substrate for blister packaging |
| CN1872634A (en) * | 2005-05-30 | 2006-12-06 | 林启祥 | Microwave heating available vacuum-packed bag, and fabricating method |
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| CN102555376A (en) | 2012-07-11 |
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