TWI421392B - Anti-tearing protective structure manufacturing method and anti-tearing product - Google Patents
Anti-tearing protective structure manufacturing method and anti-tearing product Download PDFInfo
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Description
本發明係有關於一種抗撕裂包材結構製造方法及抗撕裂製品，尤指一種可獲得在銷售期間具有防盜、防破壞及廣告效果之抗撕裂包材結構之製造方法。The invention relates to a tear-resistant packaging material structure manufacturing method and a tear-resistant product, in particular to a manufacturing method capable of obtaining a tear-resistant packaging material structure having anti-theft, anti-destructive and advertising effects during sales.
自古以來，交易買賣就是人類日常生活的一部分，「包裝」的需求有著重要的地位，因此能用來包裝各式貨品的包裝材料(以下簡稱包材)應運而生。最初的包材只是用來保護和貯藏食物，但隨著生產力的發展，為了便利食品及其他物品之商品流通，開始要求商品要有方便功能的包材以提高保管、保護及運輸的價值。現代的四大包材包括有紙、塑料、金屬、玻璃，其中以紙包材的增長速度最快。紙與其它三大材料相比，具有極大的優勢，且被認定為最有前途的綠色包材之一。然而，習知的紙包材多停留在包裝商品的單一功能上，但於市場中販售習知紙包材包裝之商品時，可輕易撕裂開該紙包材而取出該商品，失竊率極高，常使販售者遭受極大的損失；另外，取出紙包材內之商品後，常因紙包材失去了使用價值而被隨意丟棄，回收率極低，不但增加地球資源的消耗，更造成環境極大的負擔；再者，隨著商品種類多樣化及大量化的趨勢及無人商店的流行，紙包材更需透過其本身獨特的藝術語言(如文字及圖驣等)來擔任“無聲推銷員”的角色，達到商品宣傳及廣告的效果。Since ancient times, trading has been a part of human daily life, and the demand for "packaging" has an important position. Therefore, packaging materials (hereinafter referred to as packaging materials) that can be used to package various types of goods have emerged. The original packaging material was only used to protect and store food. However, with the development of productivity, in order to facilitate the circulation of food and other goods, it was required to have a convenient packaging material to enhance the value of storage, protection and transportation. The modern four-packages include paper, plastic, metal, and glass, among which paper-coated materials are the fastest growing. Paper has great advantages over the other three materials and is recognized as one of the most promising green packaging materials. However, the conventional paper packaging material mostly stays on the single function of the packaged product, but when the goods of the conventional paper packaging material are sold in the market, the paper packaging material can be easily torn and the product is taken out, and the theft rate is Very high, often causing great losses to the seller; in addition, after taking out the goods in the paper package, the paper package is often discarded because of the loss of use value, the recovery rate is extremely low, not only increases the consumption of the earth's resources, Moreover, it has a great burden on the environment; in addition, with the diversification and massification of products and the popularity of unmanned stores, paper packaging materials need to be served through their own unique artistic language (such as text and graphics). The role of the silent salesman, to achieve the effect of product promotion and advertising.
緣是，本發明人有感上述缺失之可改善，乃特潛心研究並配合學理之運用，終於提出一種設計合理且有效改善上述缺失之本發明。The reason is that the present inventors have felt that the above-mentioned defects can be improved, and the present invention has been put forward with great interest and research, and finally proposes a present invention which is reasonable in design and effective in improving the above-mentioned defects.
本發明實施例提供一種一種抗撕裂包材結構製造方法，包括一第一備料步驟、一第二備料步驟、一第三壓合步驟、一第二塗佈步驟、一第四壓合步驟、一第三塗佈步驟及一乾燥步驟；其中，該第一備料步驟包括a1.一經緯向編織纖維束步驟，多條纖維束經由該經緯向編織纖維束步驟形成一抗撕裂層；以及a2.一第一壓合步驟，該抗撕裂層送入一第一壓合裝置進行薄膜化而形成一類薄膜化抗撕裂層；而該第二備料步驟則包括b1.一第二壓合步驟，一紙層送入一第二壓合裝置進行整平；以及b2.一第一塗佈步驟，該紙層再利用一第一塗佈單元將一連結層均勻地塗佈於該紙層的表面而形成一具有連結層之紙層。該第三壓合步驟為將類薄膜化抗撕裂層及具有連結層之紙層一起送入一第三壓合裝置壓合形成一第一結合體，第一結合體由上而下依序為類薄膜化抗撕裂層、連結層及紙層；該第二塗佈步驟為利用一第二塗佈單元將一過渡層均勻地塗佈於該第一結合體之該類薄膜化抗撕裂層的表面而形成一第二結合體，第二結合體由上而下依序為過渡層、類薄膜化抗撕裂層、連結層及紙層；該第四壓合步驟為將第二結合體送入一第四壓合裝置；該第三塗佈步驟為利用一第三塗佈單元將一高溫的熱封層均勻地塗佈於第二結合體之過渡層的表面而形成一第三結合體，第三結合體由上而下依序為高溫的熱封層、過渡層、類薄膜化抗撕裂層、連結層及紙層；最後為一乾燥步驟，其為利用一乾燥裝置將第三結合體之高溫的熱封層冷卻乾燥而形成一抗撕裂包材結構，抗撕裂包材結構由下而上依序為熱封層、過渡層、類薄膜化抗撕裂層、連結層及紙層。An embodiment of the present invention provides a method for manufacturing a tear resistant packaging material, comprising a first preparation step, a second preparation step, a third pressing step, a second coating step, and a fourth pressing step. a third coating step and a drying step; wherein the first stocking step comprises a1. a warp and weft braided fiber bundle step, the plurality of fiber bundles forming a tear resistant layer via the warp and weft braided fiber bundle step; and a2 a first pressing step, the tear-resistant layer is fed into a first pressing device for thinning to form a film-forming tear-resistant layer; and the second preparing step comprises b1. a second pressing step a paper layer is fed into a second pressing device for leveling; and b2. a first coating step, the paper layer is further uniformly coated on the paper layer by a first coating unit The surface forms a paper layer having a tie layer. The third pressing step is to press the film-like tear-resistant layer and the paper layer having the bonding layer together into a third pressing device to form a first combined body, and the first combined body is sequentially arranged from top to bottom. a film-forming tear-resistant layer, a tie layer, and a paper layer; the second coating step is a film-forming tearing in which a transition layer is uniformly applied to the first bond by using a second coating unit. Forming a second combination body on the surface of the crack layer, the second combination body is a transition layer, a film-like tear-resistant layer, a joint layer and a paper layer from top to bottom; the fourth pressing step is a second The combined body is fed into a fourth pressing device; the third coating step is to uniformly apply a high temperature heat sealing layer to the surface of the transition layer of the second combined body by using a third coating unit to form a first The triple combination body, the third combination body is a heat sealing layer, a transition layer, a film-like tearing layer, a bonding layer and a paper layer which are sequentially subjected to a high temperature from top to bottom; and finally a drying step which utilizes a drying device Cooling and drying the high temperature heat sealing layer of the third combined body to form a tear resistant packaging material structure, and the tear resistant packaging material Configured bottom to top heat seal layer, transition, of the tear-based film layer, tie layer and the paper layer.
本發明實施例另提供一種抗撕裂製品，其包括有一第一基材層、一第二基材層、一開口部及一展示殼。第一基材層包括有一第一紙層、一第一連結層、一第一抗撕裂層、一第一過渡層及一第一熱封層，其中，第一連結層連接第一紙層及第一抗撕裂層，而第一過渡層則連接第一抗撕裂層及第一熱封層，且第一熱封層對應於第二熱封層，使得第二基材層疊合於第一基材層。開口部設置於第一基材層與第二基材層的其中之一，且展示殼設置於開口部，使展示殼凸出於開口部，展示殼內可容置物品。Another embodiment of the present invention provides a tear resistant article comprising a first substrate layer, a second substrate layer, an opening, and a display case. The first substrate layer includes a first paper layer, a first bonding layer, a first tear resistant layer, a first transition layer and a first heat sealing layer, wherein the first bonding layer is connected to the first paper layer And a first tear resistant layer, wherein the first transition layer is connected to the first tear resistant layer and the first heat seal layer, and the first heat seal layer corresponds to the second heat seal layer, so that the second substrate is laminated on The first substrate layer. The opening portion is disposed on one of the first substrate layer and the second substrate layer, and the display case is disposed on the opening portion, so that the display case protrudes from the opening portion, and the display case can accommodate the article.
綜上所述，本發明所提供的有益效果在於：本發明之抗撕裂包材結構製造方法可由自動化機械設備達成，故可提高生產效率，降低人力成本；另外，本發明之抗撕裂包材結構及抗撕裂製品為一體成型，故不須開模即可大量生產，可減少材料開發及製造成本；再者，本發明之抗撕裂包材結構為一結合紙層及編織纖維層之包裝材料，不但具有紙層所擁有的可印刷性及挺度，更兼具有抗撕裂層的承載力、高強度及韌度的效果，因此當包裝材料相互黏合時，更可強化包材結構的撕裂強度，使本發明之抗撕裂包材結構具有防撕、抗拉及不易遭破壞等優點，可取代使用特殊具有防盜、抗撕效果的高價包裝材料。In summary, the present invention provides the beneficial effects that the method for manufacturing the tear resistant packaging material structure of the present invention can be achieved by automated mechanical equipment, thereby improving production efficiency and reducing labor cost; in addition, the tear resistant package of the present invention The material structure and the tear-resistant product are integrally formed, so that mass production can be performed without opening the mold, and the material development and manufacturing cost can be reduced; further, the tear-resistant packaging material structure of the present invention is a combined paper layer and a woven fiber layer. The packaging material not only has the printability and stiffness of the paper layer, but also has the bearing capacity, high strength and toughness effect of the tear resistant layer, so that when the packaging materials are bonded to each other, the package can be strengthened. The tear strength of the material structure makes the structure of the tear-resistant packaging material of the present invention have the advantages of tearproof, tensile and non-destructive, and can replace the use of high-priced packaging materials with special anti-theft and tear-resistant effects.
為使能更進一步瞭解本發明之特徵及技術內容，請參閱以下有關本發明之詳細說明與附圖，然而所附圖式僅提供參考與說明用，並非用來對本發明加以限制者。For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.
請參閱1圖至圖6所示，本發明提供一種抗撕裂包材結構製造方法及抗撕裂包材製品，如圖1為本發明抗撕裂包材結構的側視剖面圖；本發明提供一種抗撕裂包材結構1，圖1為本發明抗撕裂包材結構1的側視剖面圖；本發明之抗撕裂包材結構1由上而下依序可包括有一紙層11、一連結層12、一類薄膜化抗撕裂層13、一過渡層14及一熱封層15；其中，類薄膜化抗撕裂層13可為利用編織經緯向纖維束後之編織纖維層結構再經過薄膜化處理者。由於本發明之抗撕裂包材結構1為一體成型，故不須開模即可大量生產，故可減少材料開發及製造成本；另外，本發明之抗撕裂包材結構1具有一定的機械性能，且不透明、安全性佳、彈性和韌性佳、容易大量生產、重量較輕、收縮性小、穩定性高、不易碎等優點，且本發明之抗撕裂包材結構1結合紙層11及類薄膜化抗撕裂層13之特性，因此具有編織纖維之透氣、防潮、抗震、抗壓、承載性及彈性，且兼具有紙之挺度及成型性，因此可成為製作承載各式物品之包裝盒材料，換言之，本發明之抗撕裂包材結構1可製做成各式具有容置空間之盒型結構，以承載各式物品；再者，本發明之抗撕裂包材結構1可直接擔任“無聲推銷員”的角色，具有廣告的效果，換言之，可透過印刷工藝於紙層11、類薄膜化抗撕裂層13或紙層11及類薄膜化抗撕裂層13上標示有特定品牌之商標文字及圖騰等而使抗撕裂包材結構1具有防偽價值。更具體的來說，可於抗撕裂包材結構1上標示有知名品牌之圖騰、商標或文字，使本發明更具有附加的經濟價值。Referring to FIG. 1 to FIG. 6 , the present invention provides a tear-resistant packaging material structure manufacturing method and a tear-resistant packaging material product, and FIG. 1 is a side cross-sectional view showing the structure of the tear resistant packaging material of the present invention; A tear resistant wrap structure 1 is provided. FIG. 1 is a side cross-sectional view of a tear resistant wrap structure 1 of the present invention; the tear resistant wrap structure 1 of the present invention may include a paper layer 11 from top to bottom. a bonding layer 12, a film-forming tear-resistant layer 13, a transition layer 14 and a heat-sealing layer 15; wherein the film-like tear-resistant layer 13 can be a woven fiber layer structure after weaving the warp and weft fiber bundles After thin film processing. Since the tear-resistant packaging material structure 1 of the present invention is integrally formed, it can be mass-produced without opening the mold, so that material development and manufacturing cost can be reduced; in addition, the tear-resistant packaging material structure 1 of the present invention has a certain mechanical mechanism. The utility model has the advantages of good performance, opacity, good safety, good elasticity and toughness, easy mass production, light weight, small shrinkage, high stability, and non-breaking, and the tear resistant packaging material structure 1 of the present invention is combined with the paper layer 11 . And the properties of the film-like tear-resistant layer 13, so that the woven fiber is breathable, moisture-proof, shock-proof, pressure-resistant, load-bearing and elastic, and has the stiffness and formability of the paper, so that it can be made into various types of load-bearing The packaging material of the article, in other words, the tear-resistant packaging material structure 1 of the present invention can be made into various box-shaped structures having an accommodating space for carrying various articles; further, the tear-resistant packaging material of the present invention Structure 1 can directly act as a "silent salesman" with the effect of advertising, in other words, through the printing process on the paper layer 11, the film-like tear-resistant layer 13 or the paper layer 11 and the film-like tear-resistant layer 13 Marked with a specific brand Trademark text and the tear-resistant packaging material totem structure 1 having a security value. More specifically, the toughness, trademark or text of a well-known brand can be marked on the tear-resistant packaging material structure 1, so that the present invention has additional economic value.
以下將說明本發明之抗撕裂包材結構製造方法，其包括以下步驟，請參閱圖2(a)至圖3，圖2(a)為本發明抗撕裂包材結構之抗撕裂層的平紋示意圖，圖2(b)為本發明抗撕裂包材結構之抗撕裂層的斜紋示意圖，圖2(c)為本發明抗撕裂包材結構之抗撕裂層的緞紋示意圖，圖2(d)為本發明抗撕裂包材結構之抗撕裂層的緯平示意圖，圖2(e)為本發明抗撕裂包材結構之抗撕裂層的羅紋示意圖，圖2(f)為本發明抗撕裂包材結構之抗撕裂層的經平示意圖，圖2(g)為本發明抗撕裂包材結構之抗撕裂層的經緞示意圖，而圖3則為本發明抗撕裂包材結構製造方法之連續作動示意圖(一)；首先步驟一包括一第一備料步驟及一第二備料步驟，該第一備料步驟主要提供一類薄膜化抗撕裂層13，而該第二備料步驟則提供一具有連結層12之紙層11。Hereinafter, the method for manufacturing the tear-resistant packaging material structure of the present invention will be described, which comprises the following steps, referring to FIG. 2(a) to FIG. 3, FIG. 2(a) is a tear-resistant layer of the tear-resistant packaging material structure of the present invention. Schematic diagram of Fig. 2(b) is a schematic view of the tear-resistant layer of the tear-resistant packaging structure of the present invention, and Figure 2(c) is a schematic view of the satin of the tear-resistant layer of the tear-resistant packaging material structure of the present invention. 2(d) is a schematic view of the weft level of the tear-resistant layer of the tear-resistant packaging material structure of the present invention, and FIG. 2(e) is a schematic diagram of the rib structure of the tear-resistant layer of the tear-resistant packaging material structure of the present invention, FIG. (f) is a flat schematic view of the tear resistant layer of the tear resistant wrap structure of the present invention, and Fig. 2(g) is a satin schematic view of the tear resistant layer of the tear resistant wrap structure of the present invention, and Fig. 3 The first embodiment of the present invention includes a first preparation step and a second preparation step. The first preparation step mainly provides a type of thinned tear resistant layer 13 for the continuous operation of the method for manufacturing the tear resistant packaging material structure of the present invention. And the second stocking step provides a paper layer 11 having a tie layer 12.
該第一備料步驟包括有一經緯向編織纖維束步驟及一第一壓合步驟。該經緯向編織纖維束步驟為將多條纖維束16a先經由經緯向編織而形成一抗撕裂層16，抗撕裂層16可為梭織結構(如圖2(a)至圖2(c))或梭織結構(如圖2(d)至圖2(g))，但不在此限。上述之纖維束16a可為滌綸絲(Polyester yarn)、全延伸絲(Fully drawn yarn,FDY)、加工絲(Draw texture yarn,DTY)、滌錦複合絲(Polyester composite silk brocade)、陽離子滌綸絲(Cation Polyester yarn)、尼龍(錦綸)絲(Nylon yarn)、棉纖維絲(Cotton fiber)、聚酯纖維絲(PET fiber)、醋酸纖維絲(Acetate silk)、壓克力(聚丙烯酸)纖維絲(Polyacrylic fiber)或至少兩種以上之混合者，但不在此限。類薄膜化抗撕裂層13由於各經向及緯向之纖維束16a彼此交錯重疊部位，且可被經由加熱滾壓過程，而相互牢固地熔融滾壓結合在一起，故結構性強，具有較大之結構支撐力，可防止經向及緯向之纖維束16a間產生滑移，甚至鬆散、脫落之情形，故可大幅提昇類薄膜化抗撕裂層13之品質、耐用度與使用壽命。該第一壓合步驟，如圖3所示，將抗撕裂層16再送入一包括至少兩組高溫加壓輥2a之第一壓合裝置2進行薄膜化處理而形成一類薄膜化抗撕裂層13，換言之，抗撕裂層16藉由至少兩組高溫加壓輥2a輥壓而形成類薄膜化抗撕裂層13；其中，類薄膜化抗撕裂層13之平整性有利於後續之加工步驟材料之結合。抗撕裂層16於第一壓合裝置2內所受之溫度及壓力分別為160℃~210℃及60~100噸(ton)，抗撕裂層16之原始厚度為0.22~0.25微米(mm)，而經過該第一壓合步驟後之類薄膜化抗撕裂層13之厚度則為0.11~0.13微米(mm)。The first stocking step includes a warp and weft braided fiber bundle step and a first press step. The warp and weft knitting fiber bundle step is to form a tear resistant layer 16 by weaving a plurality of fiber bundles 16a through the warp and weft direction, and the tear resistant layer 16 may be a woven structure (as shown in Fig. 2(a) to Fig. 2(c). )) or woven structure (as shown in Figure 2(d) to Figure 2(g)), but not limited to this. The above fiber bundle 16a may be a Polyester yarn, a Fully drawn yarn (FDY), a Draw texture yarn (DTY), a Polyester composite silk brocade, or a cationic polyester yarn ( Cation Polyester yarn), Nylon yarn, Cotton fiber, PET fiber, Acetate silk, Acrylic (polyacrylic) fiber ( Polyacrylic fiber) or a mixture of at least two, but not limited to this. The film-like tear-resistant layer 13 is structurally strong because the warp and weft fiber bundles 16a are alternately overlapped with each other, and can be firmly fused and rolled together by a heating rolling process. The larger structural support force can prevent slippage and even looseness and shedding between the warp and weft fiber bundles 16a, so that the quality, durability and service life of the film-like tear-resistant layer 13 can be greatly improved. . In the first pressing step, as shown in FIG. 3, the tear-resistant layer 16 is further fed into a first pressing device 2 including at least two sets of high-temperature pressure rollers 2a for thinning treatment to form a film-type tearing resistance. The layer 13, in other words, the tear-resistant layer 16 is rolled by at least two sets of high-temperature pressure rolls 2a to form a film-like tear-resistant layer 13; wherein the flatness of the film-like tear-resistant layer 13 is favorable for subsequent The combination of processing steps materials. The temperature and pressure of the tear-resistant layer 16 in the first pressing device 2 are 160 ° C to 210 ° C and 60 to 100 tons (ton), respectively, and the original thickness of the tear resistant layer 16 is 0.22 to 0.25 μm (mm). And the thickness of the thinned tear-resistant layer 13 after the first pressing step is 0.11 to 0.13 micrometers (mm).
該第二備料步驟包括有一第二壓合步驟及一第一塗佈步驟，請參閱圖4(a)及圖4(b)，圖4(a)為本發明抗撕裂包材結構製造方法之連續作動示意圖(二)，而圖4(b)則為本發明抗撕裂包材結構製造方法之連續作動示意圖(三)；其中，該第二壓合步驟為先將一紙層11送入一第二壓合裝置3內進行整平後，再利用一第一塗佈單元4將一連結層12均勻地塗佈於整平後之紙層11的表面而形成一具有連結層12之紙層11；由於紙層11先進行整平再塗佈連結層12，可使連結層12於紙層11上的塗佈密度增加，可有效減少連結層12的塗佈厚度，故可節省製作成本，加快製程。上述之紙層11可為卡紙層，該卡紙層可為灰底白紙卡(CCNB- Clay Coated News Back)、白底白紙卡(CCWB- Clay Coated White Back)、牛卡紙(CCKB- Clay Coated Kraft Back)、黃芯白卡紙(CTMP- Chemi-thermo-mechanical pulp)及白芯白卡紙(SBS- Solid Bleached Sulphate)其中之一者，但不在此限，紙層11於第二壓合裝置3內所受之溫度及壓力分別為25℃(室溫)及10~25噸(ton)，原紙層11之厚度為0.33~0.34微米(mm)，整平後之紙層11之厚度為0.33~0.34微米(mm)。The second material preparation step includes a second pressing step and a first coating step, please refer to FIG. 4( a ) and FIG. 4( b ), and FIG. 4( a ) is a manufacturing method of the tear resistant packaging material structure of the present invention. The continuous operation diagram (2), and FIG. 4(b) is a schematic diagram of the continuous operation of the tear-resistant packaging material structure manufacturing method of the present invention (3); wherein the second pressing step is to first send a paper layer 11 After being leveled in a second pressing device 3, a bonding layer 12 is uniformly applied to the surface of the flattened paper layer 11 by a first coating unit 4 to form a bonding layer 12. The paper layer 11; since the paper layer 11 is first leveled and then the connecting layer 12 is applied, the coating density of the connecting layer 12 on the paper layer 11 can be increased, and the coating thickness of the connecting layer 12 can be effectively reduced, thereby saving production. Cost, speed up the process. The paper layer 11 may be a cardboard layer, and the cardboard layer may be a CCNB-Clay Coated News Back, a CCWB-Clay Coated White Back, or a Cow Cardboard (CCKB-Clay). Coated Kraft Back), one of CTMP-Chemi-thermo-mechanical pulp and SBS-Solid Bleached Sulphate, but not limited to this, the paper layer 11 is in the second press-fit device The temperature and pressure received in 3 are 25 ° C (room temperature) and 10 to 25 tons (ton), the thickness of the base paper layer 11 is 0.33 to 0.34 micrometers (mm), and the thickness of the paper layer 11 after leveling is 0.33. ~0.34 micrometers (mm).
上述之該第一備料步驟及該第二備料步驟並無固定之製程順序。The first stocking step and the second stocking step described above have no fixed process sequence.
步驟二為一第三壓合步驟，其為將上述該步驟一所提供之類薄驟膜化抗撕裂層13及具有連結層12之紙層11一起送入一第三壓合裝置5內壓合形成一由上而下依序為類薄膜化抗撕裂層13、連結層12及紙層11之第一結合體(未標號)，更具體的來說，第三壓合裝置5可對送入之類薄膜化抗撕裂層13及具有連結層12之紙層11進行加溫作用而使連結層12滲入類薄膜化抗撕裂層13及紙層11中，故可使類薄膜化抗撕裂層13及紙層11藉由連結層12而相互緊密貼合；其中，連結層12可作為結合紙層11與類薄膜化抗撕裂層13之中介層，且連結層12可視實際連結需要而適當地調整材質，連結層12可為聚乙烯－醋酸乙烯酯、共聚酯、共聚酰胺或聚氨酯聚乙烯，但不在此限。上述類薄膜化抗撕裂層13及具有連結層12之紙層11於第三壓合裝置5內所受之溫度及壓力分別為100℃~180℃及15~30噸(ton)，壓合後之該第一結合體之厚度為0.44~0.45微米(mm)。Step 2 is a third pressing step of feeding the thin film-forming tearing layer 13 provided in the first step and the paper layer 11 having the bonding layer 12 into a third pressing device 5 Pressing to form a first combined body (not labeled) of the film-like tear-resistant layer 13, the connecting layer 12 and the paper layer 11 from top to bottom, more specifically, the third pressing device 5 can be The film-forming tear-resistant layer 13 such as the feed and the paper layer 11 having the joint layer 12 are heated to allow the joint layer 12 to penetrate into the film-like tear-resistant layer 13 and the paper layer 11, so that the film can be made into a film. The tear-resistant layer 13 and the paper layer 11 are closely adhered to each other by the bonding layer 12; wherein the bonding layer 12 can serve as an interposing layer between the bonding paper layer 11 and the film-like tear-resistant layer 13, and the bonding layer 12 can be visualized. The material is appropriately adjusted as needed for the actual connection, and the bonding layer 12 may be polyethylene-vinyl acetate, copolyester, copolyamide or urethane polyethylene, but is not limited thereto. The film-like tear-resistant layer 13 and the paper layer 11 having the connecting layer 12 are subjected to temperature and pressure in the third pressing device 5 at 100 ° C to 180 ° C and 15 to 30 tons (ton), respectively. The thickness of the first combination is 0.44 to 0.45 micrometers (mm).
步驟三為一第二塗佈步驟，其為利用一第二塗佈單元6將一過渡層14均勻地塗佈於該第一結合體之類薄膜化抗撕裂層13的表面而形成一由上而下依序為過渡層14、類薄膜化抗撕裂層13、連結層12及紙層11之第二結合體(未標號)，該第二結合體之厚度為0.44~0.45微米(mm)。Step 3 is a second coating step of uniformly coating a transition layer 14 on the surface of the thinned tear-resistant layer 13 such as the first bonded body by using a second coating unit 6. The top-down sequence is a transition layer 14, a film-like tear-resistant layer 13, a tie layer 12, and a second combination of paper layers 11 (not labeled). The thickness of the second combination is 0.44 to 0.45 micrometers (mm). ).
步驟四為一第四壓合步驟，其將該第二結合體送入一第四壓合裝置7內而使該第二結合體之過渡層14能更均勻且平整地貼附於該第二結合體之類薄膜化抗撕裂層13的表面，過渡層14可強化類薄膜化抗撕裂層13的韌性；其中，過渡層14可為聚酯(PE)、聚乙烯－醋酸乙烯酯(Vinyl Acetate Polymer)、共聚酯(COPES)、共聚酰胺(COPA)、聚氨酯(PU)、聚乙烯(HDPE/LDPE)、乙烯-醋酸乙烯共聚物(EVA)或乙烯-醋酸乙烯-乙烯醇共聚物(EVAL)，但不在此限。上述該第二結合體於第四壓合裝置7內所受之溫度及壓力分別為25℃(室溫)及15~30噸(ton)，該第二結合體之厚度為0.43~0.44微米(mm)。Step 4 is a fourth pressing step of feeding the second combined body into a fourth pressing device 7 to enable the transition layer 14 of the second combined body to be more evenly and evenly attached to the second The transition layer 14 reinforces the toughness of the film-like tear-resistant layer 13 by a surface of the film-forming tear-resistant layer 13 such as a composite; wherein the transition layer 14 may be polyester (PE) or polyethylene-vinyl acetate ( Vinyl Acetate Polymer), Copolyester (COPES), Copolyamide (COPA), Polyurethane (PU), Polyethylene (HDPE/LDPE), Ethylene Vinyl Acetate Copolymer (EVA) or Ethylene Vinyl Acetate-Vinyl Alcohol Copolymer (EVAL), but not limited to this. The temperature and pressure of the second combination in the fourth pressing device 7 are 25 ° C (room temperature) and 15 to 30 tons (ton), respectively, and the thickness of the second combination is 0.43 to 0.44 μm ( Mm).
步驟五為一第三塗佈步驟，其為為利用一第三塗佈單元8將一高溫的熱封層17均勻地塗佈於該第二結合體之過渡層14的表面而形成一由上而下依序為高溫的熱封層17、過渡層14、類薄膜化抗撕裂層13、連結層12及紙層11之第三結合體(未標號)；其中，過渡層14作為結合類薄膜化抗撕裂層13與高溫的熱封層17之間的過渡物質，且過渡層14可使高溫的熱封層17與類薄膜化抗撕裂層13更加緊密地結合在一起。上述高溫的熱封層17塗佈之溫度為80℃~180℃，該第三結合體的厚度為0.45~0.46微米(mm)。Step 5 is a third coating step for uniformly coating a high temperature heat seal layer 17 on the surface of the transition layer 14 of the second combination by using a third coating unit 8 The heat seal layer 17 , the transition layer 14 , the film-like tear-resistant layer 13 , the tie layer 12 and the third combination of the paper layers 11 (not labeled) are sequentially arranged under the high temperature; wherein the transition layer 14 serves as a bonding type. The transition material between the thinned tear resistant layer 13 and the high temperature heat seal layer 17 and the transition layer 14 allows the high temperature heat seal layer 17 to be more tightly bonded to the film like tear resistant layer 13. The high temperature heat seal layer 17 is applied at a temperature of 80 ° C to 180 ° C, and the third combined body has a thickness of 0.45 to 0.46 μm.
步驟六為一乾燥步驟，其為利用一乾燥裝置9進一步將該第三結合體之高溫的熱封層17冷卻乾燥而形成一由下而上依序為熱封層15、過渡層14、類薄膜化抗撕裂層13、連結層12及紙層11之抗撕裂包材結構1；其中，乾燥裝置9可利用至少一輸氣結構91使高溫的熱封層17冷卻而緊密地貼附於該第三結合體之過渡層14的表面；另外，熱封層15可依據熱封生產設備之不同需求而適當地調整使用的材質，熱封層15可為加氫重環烷酸(Hydrotreated Heavy Naphthenic)、碳氫化合物(Hydrocarbon)、石蠟(Paraffin)或至少兩種以上之混合者，但不在此限；再者，熱封層15可以高溫熱封、低溫高周波熱封等方式使該抗撕裂包材結構1製作裁切成各類包材或製作成可用於容置其他物品之產品。上述乾燥裝置9將高溫的熱封層17最終冷卻乾燥至25℃(室溫)形成熱封層15，而抗撕裂包材結構1則可進一步進行捆捲而收藏待用。Step 6 is a drying step, which further cools and heats the high temperature heat sealing layer 17 of the third combined body by using a drying device 9 to form a heat sealing layer 15, a transition layer 14, and a class from bottom to top. The tear-resistant wrapping material structure 1 of the film-forming tear-resistant layer 13, the joining layer 12 and the paper layer 11; wherein the drying device 9 can cool and heat the heat-sealing layer 17 of the high temperature by at least one gas conveying structure 91 The surface of the transition layer 14 of the third combination; in addition, the heat seal layer 15 can be appropriately adjusted according to the different needs of the heat sealing production equipment, and the heat seal layer 15 can be hydrogenated heavy naphthenic acid (Hydrotreated) Heavy Naphthenic), Hydrocarbon, Paraffin, or a mixture of at least two, but not limited thereto; further, the heat seal layer 15 may be heat sealed by a high temperature, low temperature, high frequency heat seal, or the like. The tear-resistant packaging material structure 1 is cut into various types of packaging materials or manufactured into products that can be used for accommodating other articles. The above-mentioned drying device 9 finally cools and heats the high-temperature heat-sealing layer 17 to 25 ° C (room temperature) to form the heat-sealing layer 15, and the tear-resistant packaging material structure 1 can be further bundled and stored for use.
上述之第一塗佈單元4、第二塗佈單元6及第三塗佈單元8為膠輥或網紋輥。The first coating unit 4, the second coating unit 6, and the third coating unit 8 described above are rubber rollers or anilox rollers.
請參閱圖5為本發明抗撕裂包材結構製造方法之流程圖及抗撕裂包材結構製造方法之各項參數整理列表如下：Please refer to FIG. 5 for a flow chart of a method for manufacturing a tear-resistant packaging material structure according to the present invention and a list of various parameters for manufacturing a tear-resistant packaging material structure as follows:
上表各層之紙層11、連結層12、類薄膜化抗撕裂層13、過渡層14及熱封層15之表列材質皆可視實際使用需要而分別擇一配搭使用。The surface materials of the paper layer 11, the bonding layer 12, the film-like tear-resistant layer 13, the transition layer 14 and the heat-sealing layer 15 of each layer of the above table can be used as needed according to actual needs.
綜上所述，本發明之抗撕裂包材結構製造方法可由自動化機械設備達成，故可提高生產效率，降低人力成本，且本發明之抗撕裂包材結構1由於具有紙層11所擁有的穩固及強化強度及韌度的效果，因此可承載連結層12、類薄膜化抗撕裂層13、過渡層14及熱封層15，故紙層11可保持最終抗撕裂包材結構1的整體強度；另外，由於類薄膜化抗撕裂層13為本發明抗撕裂包材結構1的主要抗撕、高強韌效果的來源，且類薄膜化抗撕裂層13可利用編織經緯向纖維束後的材料特性，來達成本發明之抗撕裂包材結構1具有高強抗撕的效果。In summary, the method for manufacturing the tear resistant packaging material structure of the present invention can be achieved by automated mechanical equipment, thereby improving production efficiency and reducing labor costs, and the tear resistant packaging material structure 1 of the present invention has the paper layer 11 Stabilizing and strengthening the strength and toughness effect, so that the bonding layer 12, the film-like tearing resistant layer 13, the transition layer 14 and the heat sealing layer 15 can be carried, so that the paper layer 11 can maintain the final tear resistant packaging material structure 1 Integral strength; in addition, since the film-like tear-resistant layer 13 is a source of the main tear-resistant and high-toughness effect of the tear-resistant packaging material structure 1 of the present invention, and the film-like tear-resistant layer 13 can utilize the woven warp and weft fiber The material properties after the bundle are used to achieve the high tear resistance of the tear resistant wrap structure 1 of the present invention.
請同時參閱圖6至圖8，圖6為本發明抗撕裂包材製品的立體***示意圖，圖7為本發明抗撕裂包材製品的立體組合示意圖，而圖8則為本發明抗撕裂包材製品的側視剖面圖；如圖6及圖7所示，本發明提供一種抗撕裂包材製品10，於本具體實施例中，抗撕裂包材製品10為由本發明之抗撕裂包材結構1反折製作成型者；其中，如圖8所示，抗撕裂包材結構1之紙層11反折形成一第一紙層101a及一第二紙層102a，連結層12反折形成一第一連結層101b及一第二連結層102b，類薄膜化抗撕裂層13反折形成一第一類薄膜化抗撕裂層101c及一第二類薄膜化抗撕裂層102c，過渡層14反折形成一第一過渡層及一第二過渡層，熱封層15反折形成一第一熱封層101d及一第二熱封層102d。Please refer to FIG. 6 to FIG. 8 simultaneously. FIG. 6 is a perspective exploded view of the tear resistant packaging material product of the present invention, FIG. 7 is a perspective assembled view of the tear resistant packaging material product of the present invention, and FIG. 8 is a tear resistant of the present invention. A side cross-sectional view of a cracked packaging product; as shown in Figures 6 and 7, the present invention provides a tear resistant packaging product 10, in the present embodiment, the tear resistant packaging product 10 is resistant to the present invention. The tear-wrapping material structure 1 is folded into a molded body; wherein, as shown in FIG. 8, the paper layer 11 of the tear-resistant wrapping material structure 1 is folded back to form a first paper layer 101a and a second paper layer 102a, and the connecting layer 12 is folded back to form a first connecting layer 101b and a second connecting layer 102b, and the film-like tearing resistant layer 13 is folded back to form a first type of thinned tear resistant layer 101c and a second type of thinned tearing resistant layer The layer 102c, the transition layer 14 is folded back to form a first transition layer and a second transition layer, and the heat seal layer 15 is folded back to form a first heat seal layer 101d and a second heat seal layer 102d.
以下將詳述本具體實施例，本發明之抗撕裂包材製品10可包括有一第一基材層101、一第二基材層102、一開口部103及一展示殼104。如圖8所示，第一基材層101包括有第一紙層101a、第一連結層101b、第一類薄膜化抗撕裂層101c、該第一過渡層(圖未示)及第一熱封層101d，其中第一連結層101b連接第一紙層101a及第一類薄膜化抗撕裂層101c，而該第一過渡層則連接第一類薄膜化抗撕裂層101c及第一熱封層101d；第二基材層102包括有第二紙層102a、第二連結層102b、第二類薄膜化抗撕裂層102c、該第二過渡層(圖未示)及一第二熱封層102d，同樣地，第二基材層102之第二連結層102b連接第二紙層102a及第二類薄膜化抗撕裂層102c，而該第二過渡層則連接第二類薄膜化抗撕裂層102c及第二熱封層102d；其中，第二基材層102疊合於第一基材層101，且第一類薄膜化抗撕裂層101c對應於第二類薄膜化抗撕裂層102c；第一熱封層101d與第二熱封層102d可透過高溫熱封或低溫高周波等方式將第一類薄膜化抗撕裂層101c及二類薄膜化抗撕裂層102c穩固地連接在一起，亦即將第一基材層101及第二基材層102緊密地連接在一起。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the tear resistant packaging product 10 of the present invention may include a first substrate layer 101, a second substrate layer 102, an opening portion 103, and a display case 104. As shown in FIG. 8, the first substrate layer 101 includes a first paper layer 101a, a first bonding layer 101b, a first type of thinned tear resistant layer 101c, the first transition layer (not shown), and the first a heat sealing layer 101d, wherein the first bonding layer 101b is connected to the first paper layer 101a and the first type of thinned tear resistant layer 101c, and the first transition layer is connected to the first type of thinned tear resistant layer 101c and the first The second substrate layer 102 includes a second paper layer 102a, a second bonding layer 102b, a second type of thinned tear resistant layer 102c, a second transition layer (not shown), and a second The heat sealing layer 102d, similarly, the second bonding layer 102b of the second substrate layer 102 is connected to the second paper layer 102a and the second type of thinned tear resistant layer 102c, and the second transition layer is connected to the second film. The tear resistant layer 102c and the second heat seal layer 102d; wherein the second substrate layer 102 is laminated on the first substrate layer 101, and the first type of thinned tear resistant layer 101c corresponds to the second type of thin film The first heat-sealing layer 101d and the second heat-sealing layer 102d can be thinned by the high-temperature heat sealing or the low-temperature high-frequency wave to form the first type of thinned tear-resistant layer 101c and the second type. The tear resistant layer 102c is firmly joined together, that is, the first substrate layer 101 and the second substrate layer 102 are tightly joined together.
於本具體實施例中，該第一過渡層及該第二過渡層可分別強化第一類薄膜化抗撕裂層101c及二類薄膜化抗撕裂層102c的韌性，且該第一過渡層可強化第一類薄膜化抗撕裂層101c與第一熱封層101d緊密結合的效果，同樣地，該第二過渡層可強化第二類薄膜化抗撕裂層102c與第二熱封層102d緊密結合的效果。因此，當第一類薄膜化抗撕裂層101c與第二類薄膜化抗撕裂層102c藉由第一熱封層101d及第二熱封層102d黏合時，將會產生極強大的抗撕拉強度，達成強化抗撕裂包材製品10的撕裂強度，故本發明之抗撕裂包材製品10具有防撕、抗拉及不易遭破壞等優點，當使用者欲將容置於此包材製品10中之物品取出時，無法輕易直接撕開包材製品10之邊緣取出物品，而必須以工具直接破壞整個包材製品10，故本發明抗撕裂包材製品10具有安全防盜之功能。In the embodiment, the first transition layer and the second transition layer respectively strengthen the toughness of the first type of thinned tear resistant layer 101c and the second type of thinned tear resistant layer 102c, and the first transition layer The effect of the first type of thinned tear resistant layer 101c being tightly bonded to the first heat seal layer 101d can be enhanced. Similarly, the second transition layer can strengthen the second type of thinned tear resistant layer 102c and the second heat seal layer. 102d tightly combined effect. Therefore, when the first type of thinned tear resistant layer 101c and the second type of thinned tear resistant layer 102c are bonded by the first heat seal layer 101d and the second heat seal layer 102d, a strong resistance is generated. The tear strength of the tear resistant wrapping material 10 is achieved, so that the tear resistant wrapping material 10 of the present invention has the advantages of tearproof, tensile and non-destructive, etc. When the article in the packaging product 10 is taken out, the edge of the packaging product 10 cannot be directly torn and the article is taken out, and the entire packaging product 10 must be directly destroyed by the tool. Therefore, the tear resistant packaging product 10 of the present invention has security anti-theft. The function.
如圖8所示，開口部103可置於第一基材層101與第二基材層102的其中之一，且展示殼104設置於開口部103；其中，展示殼104為圓形、矩形或菱形等，而開口部103則對應展示殼104為圓形、矩形或菱形等。展示殼104可包括有一主體104a及至少一設於主體104a周緣之延伸部104b，換言之，延伸部104b可自主體104a之四周緣延伸形成；其中，主體104a可凸出於第一基材層101之開口部103，而延伸部104b則固設於第一類薄膜化抗撕裂層101c與二類薄膜化抗撕裂層102c之間，更具體地來說，展示殼104之延伸部104b可藉由第一類薄膜化抗撕裂層101c與二類薄膜化抗撕裂層102c之黏合而固設於第一基材層101及第二基材層102之間，使容置有物品之展示殼104穩固地設置於抗撕裂包材製品10內，讓消費者易於選購容置於展示殼104內之商品。As shown in FIG. 8, the opening portion 103 can be disposed in one of the first substrate layer 101 and the second substrate layer 102, and the display case 104 is disposed on the opening portion 103; wherein the display case 104 is circular and rectangular Or a diamond shape or the like, and the opening portion 103 corresponds to the display case 104 being circular, rectangular or diamond-shaped or the like. The display case 104 can include a main body 104a and at least one extension portion 104b disposed on the periphery of the main body 104a. In other words, the extension portion 104b can be formed from the peripheral edge of the main body 104a. The main body 104a can protrude from the first base material layer 101. The opening portion 103b is fixed between the first type of thinned tear resistant layer 101c and the second type of thinned tear resistant layer 102c. More specifically, the extension 104b of the display case 104 can be The first type of film-forming tear-resistant layer 101c is adhered to the second-type film-formed tear-resistant layer 102c to be fixed between the first base material layer 101 and the second base material layer 102, so as to accommodate the articles. The display case 104 is securely disposed within the tear resistant wrap article 10, making it easy for the consumer to purchase merchandise that is housed within the display case 104.
展示殼104可為透明或半透明之硬質殼體或軟性殼體，該硬殼體可為聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PS)、聚甲醛(POM)、聚氯乙烯(PVC)、聚碳酸酯(PC)、丙烯晴丁二烯苯乙烯(ABS)、熱塑性彈性體(TPE)、醋酸乙烯氯乙烯共聚物(EVC)、乙烯醋酸乙烯酯共聚物(EVA)、高密度聚乙烯(HDPE)、低密度聚乙烯(LDPE)、橡膠料(PU)或食用級塑料，但不在此限，而該軟性殼體則可為矽膠(silicon)、聚對苯二甲酸丁二醇酯(PBT)、聚丙烯(PP)、尼龍(Nylon)、玻璃纖維(SiO2)或苯乙烯丁二烯共聚物件(SBC)，但不在此限。The display case 104 may be a transparent or translucent hard case or a soft case, which may be polyethylene (PE), polypropylene (PP), polystyrene (PS), polyoxymethylene (POM), poly Vinyl chloride (PVC), polycarbonate (PC), acrylonitrile butadiene styrene (ABS), thermoplastic elastomer (TPE), vinyl acetate vinyl chloride copolymer (EVC), ethylene vinyl acetate copolymer (EVA) High-density polyethylene (HDPE), low-density polyethylene (LDPE), rubber (PU) or food grade plastic, but not limited to this, and the soft shell can be silicone, polyterephthalic acid However, but not limited to butylene glycol ester (PBT), polypropylene (PP), nylon (Nylon), glass fiber (SiO2) or styrene butadiene copolymer (SBC).
值得一提的是，第一、第二紙層101a,102a更可具有壓花層、印花層或染色層(圖未示)，而第一、第二類薄膜化抗撕裂層101c,102c亦更可具有壓花層、印花層或染色層，而使本發明之抗撕裂包材結構1具有廣告的效果。It is worth mentioning that the first and second paper layers 101a, 102a may further have an embossed layer, a printed layer or a dyed layer (not shown), and the first and second types of thinned tear resistant layers 101c, 102c It is also possible to have an embossed layer, a printed layer or a dyed layer, so that the tear-resistant packaging material structure 1 of the present invention has an advertising effect.
本發明抗撕裂包材製品10的第一、第二類薄膜化抗撕裂層101c,102c上更可具有一防液層(未圖示)，使液體不易滲透入抗撕裂包材製品10內，因此可使展示殼104內之物品不受到濕氣影響減低壽命，更可間接容置液態物品於包材製品10中，舉例來說，第一類薄膜化抗撕裂層101c與二類薄膜化抗撕裂層102c可藉由特殊防液的處理，例如浸泡防液溶劑、塗上防液塗料、貼上防液薄膜或淋膜等方式，使抗撕裂包材製品10具有防濕的功效。上述包材製品10的第一、第二紙層101a,102a亦可更具有一防液層；其中，第一、第二紙層101a,102a更可為阻燃紙或脫水紙，但不在此限；其中，阻燃紙能夠確保展示殼104中之物品不會受到火災的威脅，而脫水紙則能抑制展示殼104內黴菌的活性，減少微生物的繁殖，使展示殼104中之物品(如藥丸、食品等)較不易腐敗，延長該物品之使用壽命。The first and second types of film-forming tear-resistant layers 101c, 102c of the tear-resistant wrapping material product 10 of the present invention may further have a liquid-repellent layer (not shown) for making the liquid difficult to penetrate into the tear-resistant packaging material. 10, so that the articles in the display case 104 can be prevented from being affected by moisture to reduce the life, and the liquid articles can be indirectly accommodated in the package product 10, for example, the first type of thinned tear-resistant layer 101c and two The film-like tear-resistant layer 102c can be made resistant to the tear-resistant packaging material 10 by special liquid-repellent treatment, such as soaking liquid-repellent solvent, applying liquid-repellent paint, applying a liquid-repellent film or laminating film. The effect of wetness. The first and second paper layers 101a, 102a of the above-mentioned packaging material 10 may further have a liquid-repellent layer; wherein the first and second paper layers 101a, 102a may be flame-retardant paper or dehydrated paper, but not here. The flame retardant paper can ensure that the items in the display case 104 are not threatened by fire, and the dehydrated paper can inhibit the activity of the mold in the display case 104, reduce the proliferation of microorganisms, and make the items in the display case 104 (such as Pills, food, etc.) are less prone to spoilage and prolong the life of the item.
本發明實施例所提供的抗撕裂包材結構製造方法及抗撕裂製品具有以下有益的效果：The tear-resistant packaging material structure manufacturing method and the tear-resistant article provided by the embodiments of the present invention have the following beneficial effects:
(1) 本發明之抗撕裂包材結構製造方法可由自動化機械設備達成，故可提高生產效率，降低人力成本。(1) The method for manufacturing the tear resistant packaging material structure of the present invention can be achieved by automated mechanical equipment, thereby improving production efficiency and reducing labor costs.
(2) 本發明之抗撕裂包材結構及抗撕裂製品為一體成型，故不須開模即可大量生產，可減少材料開發及製造成本。(2) The tear-resistant packaging material structure and the tear-resistant product of the invention are integrally formed, so that mass production can be performed without opening the mold, and the material development and manufacturing cost can be reduced.
(3) 本發明之抗撕裂包材結構為一結合紙層及編織纖維層之包裝材料，不但具有紙層所擁有的可印刷性及挺度，更兼具有抗撕裂層的承載力、高強度及韌度的效果，因此當包裝材料相互黏合時，更可強化包材結構的撕裂強度，使本發明之抗撕裂包材結構具有防撕、抗拉及不易遭破壞等優點，可取代使用特殊具有防盜、抗撕效果的高價包裝材料。(3) The structure of the tear-resistant packaging material of the present invention is a packaging material combining a paper layer and a woven fiber layer, which not only has the printability and stiffness possessed by the paper layer, but also has the bearing capacity of the tear resistant layer. The effect of high strength and toughness, so that when the packaging materials are bonded to each other, the tear strength of the packaging material structure can be strengthened, and the tear-resistant packaging material structure of the invention has the advantages of tearproof, tensile and non-destructive. It can replace the use of high-priced packaging materials with special anti-theft and tear-resistant effects.
(4) 本發明之抗撕裂包材結構具有紙之透氣、防潮、抗震、抗壓等特性，及編織纖維之承載性及彈性，故可製做成各式具有容置空間之盒型結構以承載各式物品。(4) The structure of the tear-resistant packaging material of the invention has the characteristics of air permeability, moisture resistance, shock resistance and pressure resistance of the paper, and the bearing property and elasticity of the woven fiber, so that various box-shaped structures having a housing space can be formed. To carry a variety of items.
(5) 本發明之抗撕裂包材結構之類薄膜化抗撕裂層可使用壓花、印花或染色等工藝，使包材結構不僅止於當做包裝材料使用，更可產生具有標示有特定品牌之商標文字及圖騰等而更包材具有防偽價值。(5) The film-formed tear-resistant layer such as the tear-resistant packaging material structure of the present invention can be embossed, printed or dyed, so that the structure of the packaging material is not only used as a packaging material, but also has a specific designation. Brand trademarks and totems and other packaging materials have anti-counterfeiting value.
(6) 本發明之抗撕裂包材結之紙層及類薄膜化抗撕裂層可藉由特殊處理而具有防水的功能，可間接容置液態物品於其中。(6) The paper layer and the film-like tear-resistant layer of the tear-resistant packaging material of the present invention can be waterproofed by special treatment, and can indirectly accommodate liquid articles therein.
惟以上所述僅為本發明之較佳實施例，非意欲侷限本發明的專利保護範圍，故舉凡運用本發明說明書及圖式內容所為的等效變化，均同理皆包含於本發明的權利保護範圍內，合予陳明。The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalents of the present invention and the equivalents of the drawings are all included in the present invention. Within the scope of protection, it is given to Chen Ming.
1．．．抗撕裂包材結構1. . . Tear resistant packaging structure
11．．．紙層11. . . Paper layer
12．．．連結層12. . . Link layer
13．．．類薄膜化抗撕裂層13. . . Thin film tear resistant layer
14．．．過渡層14. . . Transition layer
15．．．熱封層15. . . Heat seal layer
16．．．抗撕裂層16. . . Tear resistant layer
16a．．．纖維束16a. . . Fiber bundle
17．．．高溫的熱封層17. . . High temperature heat seal layer
2．．．第一壓合裝置2. . . First press device
2a．．．高溫加壓輥2a. . . High temperature pressure roller
3．．．第二壓合裝置3. . . Second press device
4．．．第一塗佈單元4. . . First coating unit
5．．．第三壓合裝置5. . . Third press device
6．．．第二塗佈單元6. . . Second coating unit
7．．．第四壓合裝置7. . . Fourth press device
8．．．第三塗佈單元8. . . Third coating unit
9．．．乾燥裝置9. . . Drying device
91．．．輸氣結構91. . . Gas transmission structure
10．．．抗撕裂包材製品10. . . Tear resistant packaging products
101．．．第一基材層101. . . First substrate layer
101a．．．第一紙層101a. . . First paper layer
101b．．．第一連結層101b. . . First tie layer
101c．．．第一類薄膜化抗撕裂層101c. . . The first type of thinned tear resistant layer
101d．．．第一熱封層101d. . . First heat seal layer
102．．．第二基材層102. . . Second substrate layer
102a．．．第二紙層102a. . . Second paper layer
102b．．．第二連結層102b. . . Second connecting layer
102c．．．第二類薄驟膜化抗撕裂層102c. . . The second type of thin film-forming tear-resistant layer
102d．．．第二熱封層102d. . . Second heat seal layer
103．．．開口部103. . . Opening
104．．．展示殼104. . . Display shell
104a．．．主體104a. . . main body
104b．．．延伸部104b. . . Extension
圖1為本發明抗撕裂包材結構的側視剖面圖；Figure 1 is a side cross-sectional view showing the structure of the tear resistant package of the present invention;
圖2(a)為本發明抗撕裂包材結構之抗撕裂層的平紋示意圖；Figure 2 (a) is a plan view showing the tear-resistant layer of the tear resistant wrap structure of the present invention;
圖2(b)為本發明抗撕裂包材結構之抗撕裂層的斜紋示意圖；Figure 2 (b) is a schematic perspective view of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖2(c)為本發明抗撕裂包材結構之抗撕裂層的緞紋示意圖；Figure 2 (c) is a schematic view of the satin of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖2(d)為本發明抗撕裂包材結構之抗撕裂層的緯平示意圖；Figure 2 (d) is a schematic view of the weft level of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖2(e)為本發明抗撕裂包材結構之抗撕裂層的羅紋示意圖；Figure 2 (e) is a schematic view showing the rib of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖2(f)為本發明抗撕裂包材結構之抗撕裂層的經平示意圖；Figure 2 (f) is a plan view of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖2(g)為本發明抗撕裂包材結構之抗撕裂層的經緞示意圖；Figure 2 (g) is a schematic view of the satin of the tear resistant layer of the tear resistant wrap structure of the present invention;
圖3為本發明抗撕裂包材結構製造方法之連續作動示意圖(一)；Figure 3 is a schematic view showing the continuous operation of the method for manufacturing the tear-resistant packaging material structure of the present invention (1);
圖4(a)為本發明抗撕裂包材結構製造方法之連續作動示意圖(二)；Figure 4 (a) is a schematic view of the continuous operation of the method for manufacturing the tear resistant packaging material structure of the present invention (2);
圖4(b)為本發明抗撕裂包材結構製造方法之連續作動示意圖(三)；Figure 4 (b) is a schematic view of the continuous operation of the method for manufacturing the tear resistant packaging material structure of the present invention (3);
圖5為為本發明抗撕裂包材結構製造方法之流程圖；Figure 5 is a flow chart of a method for manufacturing a tear resistant packaging material according to the present invention;
圖6為本發明抗撕裂包材結構的立體***示意圖；Figure 6 is a schematic exploded perspective view of the structure of the tear resistant package of the present invention;
圖7為本發明抗撕裂包材製品的立體組合示意圖；以及Figure 7 is a perspective view of a three-dimensional combination of the tear resistant packaging material of the present invention;
圖8為本發明抗撕裂包材製品的側視剖面圖。Figure 8 is a side cross-sectional view of the tear resistant packaging article of the present invention.
1．．．抗撕裂包材結構1. . . Tear resistant packaging structure
11．．．紙層11. . . Paper layer
12．．．連結層12. . . Link layer
13．．．類薄膜化抗撕裂層13. . . Thin film tear resistant layer
14．．．過渡層14. . . Transition layer
15．．．熱封層15. . . Heat seal layer
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW99146104A TWI421392B (en) | 2010-12-27 | 2010-12-27 | Anti-tearing protective structure manufacturing method and anti-tearing product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW99146104A TWI421392B (en) | 2010-12-27 | 2010-12-27 | Anti-tearing protective structure manufacturing method and anti-tearing product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201226660A TW201226660A (en) | 2012-07-01 |
| TWI421392B true TWI421392B (en) | 2014-01-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW99146104A TWI421392B (en) | 2010-12-27 | 2010-12-27 | Anti-tearing protective structure manufacturing method and anti-tearing product |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI421392B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW528594B (en) * | 1999-10-29 | 2003-04-21 | Kao Corp | Wrapping material for absorbent article |
| TWM286199U (en) * | 2005-10-18 | 2006-01-21 | New Hao Fiber Ind Corp | Improved package material specifically for use with stacking type board material |
| TWM288289U (en) * | 2005-10-20 | 2006-03-01 | Chin Fwu Chern Internat Co Ltd | Improved structure of packaging material |
| TWI252832B (en) * | 2004-01-02 | 2006-04-11 | Chi-Yee Yeh | Biodegradable food packaging material capable of resisting high temperature baking and method for making same |
| TW200635832A (en) * | 2005-01-14 | 2006-10-16 | Japan Tobacco Inc | Cigarette-parcel and sheet packing material |
-
2010
- 2010-12-27 TW TW99146104A patent/TWI421392B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW528594B (en) * | 1999-10-29 | 2003-04-21 | Kao Corp | Wrapping material for absorbent article |
| TWI252832B (en) * | 2004-01-02 | 2006-04-11 | Chi-Yee Yeh | Biodegradable food packaging material capable of resisting high temperature baking and method for making same |
| TW200635832A (en) * | 2005-01-14 | 2006-10-16 | Japan Tobacco Inc | Cigarette-parcel and sheet packing material |
| TWM286199U (en) * | 2005-10-18 | 2006-01-21 | New Hao Fiber Ind Corp | Improved package material specifically for use with stacking type board material |
| TWM288289U (en) * | 2005-10-20 | 2006-03-01 | Chin Fwu Chern Internat Co Ltd | Improved structure of packaging material |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201226660A (en) | 2012-07-01 |
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