CN102514068A

CN102514068A - Multifunctional straw processor and use method thereof

Info

Publication number: CN102514068A
Application number: CN2012100066739A
Authority: CN
Inventors: 刘金忠
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-01-08
Filing date: 2012-01-08
Publication date: 2012-06-27

Abstract

The invention relates to a multifunctional straw processor and a use method thereof. The multifunctional straw processor is multifunctional special equipment which is specially researched and developed for solving a problem that selected straws are required to be preprocessed when the crop straws are used as raw materials to produce man-made boards. The equipment has the advantages of high efficiency, high processing accuracy and multiple functions of processing straw sheets, straw bars and straw sections, can remove skin, cores and impurities, really realizes straw processing mechanization, and solves the problem of no equipment special for processing the straws.

Description

A kind of multifunction straw processing machine and method for using thereof

Technical field:

A kind of multifunction straw processing machine of the present invention and method for using thereof relate to a kind of machinery equipment that must carry out the processed in early stage when utilizing agricultural crop straw to make the raw material production wood-based plate earlier to the stalk of being selected for use, belong to wood industry mechanical manufacturing field.

Background technology:

Present stage utilizes stalk to do the enterprise of raw material production wood-based plate, is mostly to pulverize or be processed into earlier wood fibre to stalk earlier, mats formation through glue mixing then; Particieboard and fiberboard are produced in extrusion forming, and employed pulverizer is the beater grinder that the wood-based plate industry is generally used; But because particieboard and fiberboard exist intensity lower, the defective that application is limited is for improving the intensity of artificial board of straw; Widen application, some enterprises and related personnel be in the new technical scheme of research and development, particularly to stalk early stage the processed technology and equipment the research and development manufacturing down foot the time; It is to break the sunflower bar from the centre that a kind of sunflower stalk preparative layer is pressed the disclosed technical method of method (CN1067400A) of material; Remove core-skin, the crisscross then assembly of putting is through hot-forming; A kind of Sunflower Stalk is removed the method and apparatus (CN1227153A) of crust and marrow core, and disclosed technical characterictic is to have proposed a kind of method and apparatus of removing the Sunflower Stalk core-skin, but this invention only discloses and utilizes pressing plate to push down the Sunflower Stalk sheet; Utilize Wire brush roller or ratchet, and remove the core-skin of Sunflower Stalk with emery wheel roller and planing tool roller, explanation with which kind of method does not break Sunflower Stalk from the centre; Even so; Particularly should there be the many defectives of storage in the method for this invention by invention equipment, and was not high such as working (machining) efficiency; Because no matter this equipment establishes how wide feed roller; Also can only send into two, three Sunflower Stalk sheets at every turn, many can make the stalk sheet overlapping by sideslip, second because the guiding pressing plate be fixed.By spring set spacing can cause like this stalk sheet through the time because the thickness of every stalk sheet is different; Can produce a large amount of disconnected stalk phenomenons, the range of work of the 3rd this equipment is limited, can only be used for the decoring of allowancing for bark of stalk sheet; And efficient is lower, can't satisfy the large-scale production requirement.

Summary of the invention:

The objective of the invention is to be directed against a kind of multi-functional special equipment that must carry out the special research and development of this difficult problem of processed in early stage when utilizing stalk earlier to the stalk of being selected for use for the raw material production wood-based plate; Not only efficient is high for this equipment, machining accuracy is high, and reaches one-machine-multi-function, can process the stalk sheet; Also can process the stalk bar, also can process stalk section, accomplish simultaneously and remove core-skin and impurity; The real one-machine-multi-function of realizing has solved the difficult problem that stalk is processed no special equipment.

Described stalk sheet: promptly be the product that processes through multifunction straw processing machine first; Width is that every kind of stalk is broken the natural width after flattening into two; Length is that every kind of stalk removes root natural length after a while, and thickness is that the natural arm of every kind of stalk is thick;

Described stalk bar: promptly be the product that processes through multifunction straw processing machine second portion; Width is to be processed into the stalk bar of 4mm, 6mm, 8mm, four kinds of width of 10mm to every kind of stalk according to designing requirement, and length is that every kind of stalk removes after a while natural length of root, natural arm that thickness is every kind of stalk is thick;

Described stalk section: promptly be the product that processes through multifunction straw processing machine third part; Width is 4mm, 6mm, 8mm, four kinds of width of 10mm; Length is 30mm, 40mm, 50mm, 60mm, 70mm, six kinds of length of 80mm, and thickness is that the natural arm of every kind of stalk is thick;

Described removal core-skin and impurity: promptly be through two pairs of set pair rollers of multifunction straw processing machine first; The every pair of pair roller is used for the used disc type wire wheel of hand-held angle grinding machine by what adorn a plurality of cross arrangements respectively, and the stalk sheet is fallen core-skin and impurity stalk sheet on by round brush through two pairs of intersections of rotating during by the pair roller of adorning a plurality of disc type wire wheels;

Described a kind of multifunction straw processing machine: promptly form by following each several part; First forms (11) by a pair of pair roller, and these two rollers up and down to pair roller are all being processed same quantity and same angle V-type groove (27) respectively, and the V-type groove of two rollers is corresponding up and down simultaneously; Promptly two rollers lump together the back and form a rib type groove; The drive of the stalk pair rollers that two are being rotated about the quilt in each rib type groove moves ahead, and main purpose is that the location stalk moves ahead along the V-type groove, so that get into the rotor of back accurately; Make it accurately stalk to be broken from the centre; This can require to offer 1-20 V-type groove to V-type grooved roller (11) according to output, promptly can pass through 1-20 root stalk at every turn, can raise the efficiency greatly like this; Second portion is formed (12) by a pair of rotor; This two roller up and down to rotor is being offered the V-type groove with (11) the same same angle of quantity; With in the middle of (11) different is each V-type groove by the thick saw blade (28) of dress a slice φ 105mm * 2mm, (also can by the thick blade of dress φ 105mm * 2mm) main purpose is to break the stalk that pair roller (11) is brought accurately from the centre; Third part is led flat baffle plate by one group of location and is formed (18) (19); This group location is led flat baffle plate and is installed in rotor (12) back; Its quantity is identical with the cutter groove quantity of offering above the rotor (12); Simultaneously each location lead flat baffle plate corresponding a cutter groove, be separated when making the broken stalk into two of every velamen lead flat baffle plate like this and take their own roads through the location, the direction of in the process that moves ahead, leading flat baffle plate by the location is advanced with angle and quilt is led flat; So that get into smoothly the pressing pair roller of back, so just guaranteed that the stalk sheet can sideslip and overlapping; The 4th part is formed (13) by a pair of pressing pair roller, and its groundwork is to grind moving location to lead the stalk sheet that flat baffle plate (18) (19) brings and steadily move ahead; The 5th part is formed (14) by a pair of removal core-skin and impurity roller; This to two rollers up and down of pair roller on respectively by the disc type wire wheel (30) (31) of adorning a plurality of cross arrangements; Be to arrange wire wheel by adorning one specifically along the axis of each roller by the dress method; Second row's wire wheel will be diverged to guarantee all have steel wire can brush the stalk sheet on the whole roller with first row's wire wheel by dress the time; Can just can guarantee to remove quality by adorning four row's wire wheels at most by adorning two rows or three rows on each roller; Can also select for use wafer-type wire wheel string in addition on two axles up and down of pair roller (14), can reach the effect of removing core-skin and impurity equally, the stalk sheet through this to rotate at a high speed by pair roller that wire wheel is housed the time by round brush scaling core and impurity; The 6th part is formed (15) by a pair of pressing pair roller again, and its groundwork is continuing to grind moving moving ahead through the stalk sheet of removing for the first time core-skin and impurity; The 7th part is formed (16) with the 5th part (14) with the pair roller of spline structure by a pair of again, and its groundwork is to carry out the round brush second time to the stalk sheet of the process round brush first time, so that reach the pure requirement of no skin centreless; The 8th part is formed (17) by a pair of pressing pair roller again; Groundwork is to grind the moving pure stalk sheet of no skin centreless to continue to move ahead, and will explain here: if produce the stalk sheet, just can produce qualified product to the 8th part; The later various piece of the 8th part just need not be hung belt; They just can not rotate yet, and need not interconnect with previous section the part of back through connecting hole (20), if produce stalk bar and stalk section yet; Then need put on screw to the part of back through connecting hole (20) and connect, hang up belt and start aft section; Session 9 is processed into 4mm, 6mm, 8mm, the wide cutting roller of 10mm respectively by 4 pairs forms (21) (29); Groundwork be the stalk sheet of bringing the 8th part as requested rolling cut become 4mm, 6mm, 8mm, the wide stalk bar of 10mm; Length is the natural length of every kind of stalk, and thickness is that the natural arm of every kind of stalk is thick, but must change the cutting roller of this width will produce the stalk bar of which kind of width the time earlier; Here explain: if produce the stalk bar; Just qualified product can be produced to Session 9 (21),, the 10 part will be got into if produce stalk section; The tenth part is formed (22) by a pair of pressing pair roller one again, and its groundwork is to grind the moving stalk that is cut into strip by Session 9 (21) to continue to move ahead; The tenth part is formed (23) by a pair of cut-out rotor; This on two rollers up and down of rotor all respectively by adorning two blades (24) (25); Adjust the revolution of rotor with changing this diameter pulley, to reach the stalk section that cuts into the stalk bar 30mm, 40mm, 50mm, 60mm, 70mm, six kinds of length of 80mm to pair roller; More than be accomplish stalk sheets, stalk bar, three kinds of products of stalk section through ten parts processing, this cover multifunction straw processing machine also by machine rectangle channel-section steel frame (1), sliding bearing support (2), sliding bearing piece (3); Support gusset piece (4); Compression spring (5), cradling piece hold-down nut (7), spring adjusting nut (6) and the connection holes (20) that on the channel-section steel frame, bores are accomplished the fixing of entire equipment jointly and are connected; By gear (8); Motor (9) (10), belt pulley (26) is accomplished the transmission running and the power supply of equipment.

A kind of multifunction straw processing machine and method for using thereof is characterized in that:

A, will remove root whole stalk slightly and send into the multifunction straw processing machine; Can send into the 1-20 root at every turn; Can process the stalk bar of different in width and the stalk section of different length based on requiring simultaneously based on requirement of products is processed stalk sheet, stalk bar and stalk section respectively, in process, accomplish and remove core-skin and impurity; This machine mainly is suitable for thick higher stalk, like Sunflower Stalk, flue-cured tobacco stalk, cornstalk, sorghum stalk;

B, process 1-20 V-type groove (27) respectively by adorning each roller of a pair of V-type grooved roller (11),, every stalk can both be moved ahead along straight line with each every stalk in V-type groove location in the foremost of machine; Guarantee not sideslip, not overlapping of stalk; Get into duct device down accurately, this V-type groove to pair roller is 60-70 °, and the groove face A/F of each V-type groove is 30-60mm; The rotating speed of this pair roller changes for per minute 150-300; For guarantee stalk in the V-type groove through out-of-date non-slip, can also be processed into bevel gear type shape to the inclined-plane of each V-type groove, so just can guarantee that stalk is non-slip when the V-type groove; Moved ahead smoothly by the drive of V-type grooved roller; The V-type grooved roller independently separately that can also be designed to that 1-20 separates to these two whole rollers of pair roller (11) (27), parallel being installed on former pair roller (11) (27) position can both be passed through with the stalk that guarantees different thicknesses smoothly side by side;

C, the second road pair roller are a pair of pair roller (12) that the V-type groove is arranged equally; Different is to stud with a saw blade (28) that φ 105 * 2mm is thick in the middle of each V-type groove; This rotating speed to pair roller changes for per minute 3000-4000, and the saw blade of rotation can break the every stalk of being brought by V-type grooved roller (11) accurately from the centre at a high speed, and this angle to the V-type groove of pair roller is similarly 60-70 °; The groove face A/F of each V-type groove is similarly 30-60mm; The quantity of V-type groove is identical with the quantity of the first road pair roller (11), and the V-type groove of pair roller (11) and (12) two rollers the time will align by dress, so just can guarantee that every stalk can both break from the centre;

D, this is that flat baffle plate (18) (19) is led in one group of stalk location that is installed in pair roller back, second road; Its quantity is with to offer the V-type groove above the rotor (12) identical, and a saw blade in the V-type groove is all aimed in the front portion of each baffle plate, when saw blade breaks stalk from the centre after, just gets into the front portion of baffle plate; Separate the stalk sheet earlier and let two stalk sheets take their own roads by positioning baffle anterior; Because the front portion of positioning baffle lumps together, the back slowly become two, these two baffle plates are angle changing slowly simultaneously; Slowly become 15 ° by vertical 90 °, so just can force the stalk sheet that passes through slowly to become last complanation, inclined-plane and get into duct device down by facade;

E, this is a pair of pressing pair roller (13); This straight warp to pair roller is identical with the diameter of preceding twice V-type grooved roller (11) (12); Just, its rotating speed is 150-300 rev/min between φ 140-160mm, and its main task is to flatten and grind that moving its moves ahead smoothly so that duct device under getting into lead stalk sheet that flat baffle plate (18) (19) brings through the location; In entire machine, establish four pairs of such pair rollers (13) (15) (17) (22) altogether; Their diameter all is φ 140-160mm, and revolution all is 150-300 rev/min, and their effects in this cover machine are also all the same;

F, this is that a pair of removal core-skin and its revolution of impurity pair roller (14) (30) (31) are 3000-4000 rev/min; It is on the pachydermia steel pipe of φ 140-160mm, to intersect to be used for the disc type wire wheel on the hand grinding tool by dress 2-4 row; Be fixed on wire wheel on the pachydermia steel pipe with bolt; The stalk sheet up and down two by the pair roller that wire wheel is housed in the middle of process; Core-skin and impurity on following stalk sheet of rolling action of the wire wheel of rotation are at a high speed brushed, in this machine altogether by adorning two pairs of such pair rollers (14) (30) (31), (16) (30) (31); Their structure is identical, measure-alike, effect is also identical, is for guaranteeing to remove the quality requirement of core-skin and impurity by adorning two pairs of such pair rollers;

G, this is a pair of slitting rotor (21) (29); In this machine, designed four pairs of such rotors altogether, promptly be 4mm, 6mm, 8mm, 10mm each is a pair of, their overall dimensions are identical; But the blade spacing is different; The stalk bar of cutting which kind of width will be changed the rotor (21) (29) of the sort of width, and the rotor diameter is φ 140-160mm, and revolution is 3000-4000 rev/min;

H, be a pair of cut-out rotor (23) (24) (25) at last; It is by adorning two cutting knifes (24) (25) on the circular shaft of φ 140-160mm; Its revolution be based on to cut off the stalk section length change belt pulley; Use the diameter of changing belt pulley to adjust the revolution of rotor, in order to reach the stalk section of cutting off different length;

J, entire machine are designed to the two large divisions, and first part is accomplished the processing of stalk sheet and removed core-skin and impurity, and it is to lead flat baffle plate (18) (19) by roller (11) (12) (13) (14) (15) (16) (17) and location to constitute; Second largest part is made up of roller (21) (22) (23); This two large divisions achieves a butt joint by hole (20) through joining, and just need not dock second portion if produce the stalk sheet, and first just can independently accomplish; If processing stalk bar and stalk section will be connected and fixed second portion and first; Here explain,, promptly cut off rotor (23) not according to dress if processing stalk bar can be taken away the cut-out rotor (23) of second portion; If the processing stalk section will start entire machine.

Good effect of the present invention has provided a design science, and is rational in infrastructure, the stalk process equipment of one-machine-multi-function, and this machinability is stable, and processing variety is many, no waste product, efficient is high, for the utilization of agricultural stalk in the wood-based plate industry solved a great problem.

Description of drawings:

Accompanying drawing 1 is multifunction straw processing machine of the present invention first front view;

Accompanying drawing 2 is accompanying drawing 1 right view;

Accompanying drawing 3 is accompanying drawing 1 left view;

Accompanying drawing 4 is accompanying drawing 1 vertical view;

Accompanying drawing 5 is accompanying drawing 1 rearview;

Accompanying drawing 6 is multifunction straw processing machine second portion front view of the present invention;

Accompanying drawing 7 is accompanying drawing 6 right views;

Accompanying drawing 8 is accompanying drawing 6 left views;

Accompanying drawing 9 is accompanying drawing 6 vertical views;

Accompanying drawing 10 is accompanying drawing 6 rearviews;

Accompanying drawing 11 is multifunction straw processing machine method for using FB(flow block) of the present invention.

Characteristic of the present invention and other characteristic are described further through embodiment below in conjunction with accompanying drawing:

Embodiment 1:

1-11 shows like accompanying drawing, at first removes whole after a while of root to stalk and sends into the multifunction straw processing machine, accomplishes broken half by the multifunction straw processing machine by method for using and technological process; Remove core-skin and impurity and slitting segment, concrete operation method is: to confirm that at first this less important product processed is the stalk sheet, or the stalk bar; Still stalk section is as processing the stalk sheet, at first wherein a kind of root (11) (27) in whole first road pair roller of sending into the multifunction straw processing machine behind the position slightly of removing of Sunflower Stalk, flue-cured tobacco bar, cornstalk, sorghum stalk; By this pair roller that has the V-type groove is moved ahead whole stalk drive, accurately get into the second road rotor (12) (28) and accomplish the partly broken of stalk, led flat baffle plate (18) (19) by broken stalk entering location into two afterwards by the second road rotor (12) (28); The effect of this duct device is it to be taken their own roads, in traveling process, accomplish the location lead flat, promptly two stalk sheets from 90 ° of facades when breaking; Slowly leading flat is to get into the 3rd road pair roller (13) after 15 °; Grind moving stalk sheet by this road pair roller and continue to move ahead, get into the 4th road pair roller (14) (30) (31) smoothly, this is a pair of by the pair roller of adorning 2-4 row disc type wire brush; The stalk sheet is ground moving by pair roller (13) and steadily moves ahead; Through the 4th road of at a high speed rotation by dress wire brush two rollers between through the time brushed scaling core and impurity, this is again that to flatten the pair roller groundwork one be to grind moving stalk sheet to continue to move ahead to get into the 5th road pair roller (15) afterwards, so that steadily get into the 6th road pair roller (16) (30) (31); This is again a pair of by the pair roller that 2-4 row disc type wire brush is housed; It mainly acts on identical with the 4th road pair roller (14) (30) (31), is in order better to remove core-skin and the impurity on the stalk sheet, to get into the 7th road pair roller (17) afterwards; This is a pair of pressing pair roller equally; Groundwork is to grind moving to the stalk sheet that pair roller (16) (30) (31) is brought to continue to move ahead, and below whole stalk sheet fallen machine, promptly accomplishes the processing overall process of stalk sheet.

Embodiment 2:

1-11 shows like accompanying drawing, if processing stalk bar at first will be connected and fixed the two large divisions of machine with bolt through butt hole (20); Two parts become one before and after making, and will explain here, if just process the stalk bar; Also to lay down cutting off rotor (23) (24) (25); Change slitting rotor (21) (29) simultaneously, change the identical rotor (21) (29) of width of stalk bar to be processed, hang up the belt above the belt pulley (26) afterwards; Restart machine, other technical process can process qualified stalk bar as embodiment 1.

Embodiment 3:

1-11 shows like accompanying drawing; If the processing stalk section will be changed this corresponding belt pulley of stalk segment length to be processed (26) simultaneously cutting off rotor (23) (24) (25) by loading onto; Hang up belt; Restart machine, other technical process can process qualified stalk section as embodiment 1 example 2.

The foregoing description specifies the process and the method for stalk sheet, stalk bar, stalk section, is readily appreciated that as technical staff of the same trade technical method of the present invention and equipment principle, particularly roller (11) the present invention only enumerates by adorning a pair of; Also can be how right through practice by adorning, the present invention enumerates 1-20 V-type groove, groove face width 30-60mm above the roller (11) in addition; Angle 60-70 ° of these data all can change up and down; The design of being processed into bevel gear type shape on V-type groove inclined-plane in addition also can be changed into the light face, and the V-type grooved roller independently separately that can also be designed to that 1-20 separates to these two whole rollers of pair roller (11) (27) is on the parallel side by side position that is installed in former pair roller (11) (27); Stalk to guarantee different thicknesses can both pass through smoothly; Also can change semi-circular groove to V-type groove (27) into, these all should be protection scope of the present invention, and the saw blade (28) in the roller (12) also can become the disc type blade in addition; There are roller (14) (30) (31) and the roller (16) (30) (31) also can be a pair of again by adorning; Can also be how right by adorning, (30) (31) also can be used wheel chip wire brush instead or selected the strip wire brush for use in addition, and these also should be protection scope of the present invention; Sharp type cutter also can be processed in (29) in the roller (21) in addition; And be processed into the flat pattern cutter, and the location is led flat baffle plate (18) (19) and also can be changed the location into and lead plain-barreled roll in addition, and these all should belong to protection scope of the present invention.Have the middle blade (24) (25) of the roller of being exactly (23) can also be designed to multi-disc or monolithic again, can also be designed to one to entire machine in addition need not dock, and can also be design of electrical motor one or more; Running part also can be designed as the sprocket wheel chain, and these all should belong to protection scope of the present invention, can also be divided into independently three parts to whole equipment in addition; Promptly process stalk sheet part; Processing stalk bar part, processing stalk section part, this also should belong to protection domain of the present invention.

Claims

1. multifunction straw processing machine and method for using thereof is characterized in that: will remove whole of root stalk slightly and send into the multifunction straw processing machine, and broken half by the disposable completion of multifunction straw processing machine, remove core-skin and impurity, film-making, system bar, system section; Also can film-making, system bar, system section separately independently be accomplished.

2. a kind of multifunction straw processing machine according to claim 1 and method for using thereof is characterized in that: described a kind of multifunction straw processing machine.