CN102513969A - Pneumatic assembling fixture for rubber hose with quick connector - Google Patents
Pneumatic assembling fixture for rubber hose with quick connector Download PDFInfo
- Publication number
- CN102513969A CN102513969A CN2011103928174A CN201110392817A CN102513969A CN 102513969 A CN102513969 A CN 102513969A CN 2011103928174 A CN2011103928174 A CN 2011103928174A CN 201110392817 A CN201110392817 A CN 201110392817A CN 102513969 A CN102513969 A CN 102513969A
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- Prior art keywords
- snap joint
- rubber hose
- quick connector
- collet
- sebific duct
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Abstract
The invention relates to a pneumatic assembling fixture for a rubber hose with a quick connector. A slideway (8) and a rubber hose base support (5) are arranged on a horizontal base plate (1), a quick connector base support (2) is arranged on the slideway and is provided with a quick connector pressing cover (3), a rubber hose pressing cover (6) is arranged on the rubber hose base support, and the quick connector base support is connected with a push-pull clamp. The pneumatic assembling fixture for the rubber hose with the quick connector is characterized in that a steam cylinder gasket (9) is installed on the base plate (1), a steam cylinder (10) is fixed on the steam cylinder gasket, the center of the steam cylinder (10) is consistent with axle center of the quick connector base support (2), and a pneumatic control switching press button (13) is arranged on the base plate. By replacing manual operation with mechanization, labor efficiency is improved. Originally, workers assemble 120 pieces of products per hour, but now 320 pieces of products are assembled per hour, labor cost of assembly through the manual operation is about 0.105 yuan per piece, and labor cost of assembly through the assembling fixture is about 0.05 yuan per piece.
Description
Technical field
The present invention relates to rubber hose assembly assembling field, the pneumatic assembly tool of particularly a kind of band snap joint rubber hose.
Background technology
Along with the fast development of Chinese automobile industry, assembly, the modularization supply of material become the development trend of auto parts machinery industry gradually.Car load enterprise will be progressively by transferring buying to minority system module supplier to the buying of a plurality of auto parts machinery manufacturer, promptly a large amount of assembly works are accomplished by supplier.The rubber hose assembly of band snap joint is a part wherein.As shown in Figure 1, snap joint 1-1 is assemblied on the rubber hose 1-2, make the rubber hose assembly when automobile factory is convenient for assembly, save the time of the total car assembling of automobile factory.In traditional technology, all be to lean on the operator that snap joint is assembled on the rubber body.The problem of snap joint angle of assembling mistake often appears in this artificial assembling, has caused a large amount of product needed to be done over again, and yield rate is lower, and cost of labor is higher simultaneously.
Band snap joint rubber hose pneumatic assembly tool is through our pressing tongs frock that to process a material be metallic iron in the traditional handicraft; Form by a base plate, two pressing tongs, push-and-pull pincers, sebific duct die cavity, sebific duct gland, snap joint die cavity, a snap joint gland; This pressing tongs frock is to lean on manually-operated fully, and working strength of workers is higher relatively.The operating time operating efficiency that the workman had both been wasted in such work is lower.
This just needs the pneumatic assembly tool of a kind of band snap joint rubber hose of development, to solve the problem that exists in the conventional art.
Summary of the invention
The object of the present invention is to provide the pneumatic assembly tool of a kind of band snap joint rubber hose, replace artificial manual operations, solved low, the cost of labor problem of higher of yield rate in the conventional art, guaranteed the assembly quality of assembly product with pneumatic assembly tool.
In order to achieve the above object, the technical scheme of the present invention's employing is:
Horizonal base plate 1 is provided with slideway 8 and sebific duct collet 5, and slideway is provided with snap joint collet 2, and the snap joint collet is provided with snap joint gland 3; The sebific duct collet is provided with sebific duct gland 6, snap joint collet and push-and-pull clipper joint; It is characterized in that cylinder gasket 9 is installed on base plate 1, then cylinder 10 is fixed on the cylinder gasket, the center of cylinder 10 is consistent with snap joint collet 2 axle center, pneumatic control switch button 13 is set on base plate.
The pneumatic assembly tool of a kind of band snap joint rubber hose, its operation principle is following:
Earlier that Cylinder Dual slideway 8 is fixing on base plate 1, then snap joint collet 2 is connected on the slideway, again snap joint gland 3 usefulness hinges are connected it overleaf.Simultaneously snap joint pressing tongs 4 is fixed on the snap joint collet 2.First adjustment center must guarantee that the snap joint center line is coaxial and be harmonious with the sebific duct center line before sebific duct collet 5 is installed, and sebific duct collet 5 is fixed again.Adopt the pairing page structure to be fixed on the sebific duct collet 5 on sebific duct gland 6.Sebific duct pressing tongs 7 is installed is then remained on the same axis, the suitable height of cylinder gasket 9 adjustment is installed on base plate 1,, require the center of cylinder 10 is consistent with snap joint collet 2 axle center and be fixed then with cylinder 10 bolt with it.Pressing tongs 7 is installed on the base 1 through pressing tongs pillar 12, requires coaxial with snap joint collet 2.Pressing tongs 4 is connected with snap joint collet 2 through pressing tongs pillar 11, and pressing tongs 4 pressing tongs 7 are brace and connecting rod framework, applies external force through lever principle and gives joint gland 3 and sebific duct gland 7.
Beneficial effect: replace manually-operated through mechanization, improved efficiency, originally the workman per hour assembles 120 products, per hour assembles 320 products now; The labour cost of manual operations assembling is about 0.105 yuan/part, and the labour cost after the use assembly tooling is about 0.05 yuan/part.
Description of drawings
Fig. 1: rubber hose assembly sketch map of the present invention;
Fig. 2: tool structure sketch map of the present invention.
The specific embodiment
As shown in Figure 1, snap joint 1-1 is assembled on the rubber hose 1-2.
The workman is a non-assembling end of left hand being held snap joint; The right hand is held the middle part of sebific duct; Lean on manual work that snap joint is inserted in the sebific duct port then, the direction according to assembling drawing or exemplar adjustment snap joint is consistent itself and drawing and exemplar.Shortcoming is with not enough: labour intensity is big, inefficiency, homogeneity of product is poor, fraction defective is high, the workman random higher.
As shown in Figure 2, horizonal base plate 1 is provided with slideway 8 and sebific duct collet 5, and slideway is provided with snap joint collet 2, and the snap joint collet is provided with snap joint gland 3; The sebific duct collet is provided with sebific duct gland 6, snap joint collet and push-and-pull clipper joint; It is characterized in that cylinder gasket 9 is installed on base plate 1, then cylinder 10 is fixed on the cylinder gasket, the center of cylinder 10 is consistent with snap joint collet 2 axle center, pneumatic control switch button 13 is set on base plate.Utilize the pneumatic assembly tool of a kind of band snap joint rubber hose to assemble, to solve the weak point in the conventional art.
The pneumatic assembly tool of a kind of band snap joint rubber hose mainly is made up of base plate 1, snap joint collet 2, snap joint gland 3, snap joint pressing tongs 4, sebific duct collet 5, sebific duct gland 6, sebific duct pressing tongs 7, Cylinder Dual slideway 8, cylinder gasket 9, cylinder 10, shift knob more than 13 major parts connecting portion; At first sebific duct is placed in the sebific duct collet 5,, simultaneously sebific duct pressing tongs 7 is pressed down through lever principle sebific duct is fixed through the folding effect of the hinge sebific duct gland 6 that closes.Then snap joint collet 2 is put in snap joint and rotated to holddown groove, press down snap joint pressing tongs 4 through lever principle and make its snap joint accurately fixing through the lever principle snap joint gland 3 that closes.Through cylinder gasket 9 that the center of cylinder 10 is consistent with the axle center of snap joint collet 2, open shift knob 13 and accurately the sebific duct port is inserted in snap joint through cylinder 10.The first just sebific duct pressing tongs 7 of assembled taking-up sebific duct is opened and is moved sebific duct gland 6, makes its sebific duct withdraw from sebific duct collet 5.Again snap joint pressing tongs 4 is opened and moved snap joint gland 3, make its snap joint withdraw from snap joint collet 2.Close shift knob 13 at last, cylinder 10 sets back, whole assembling process is accomplished.
Structure of the present invention has no pro forma restriction, allly does any simple modification and modification according to instance of the present invention, all belongs within the technical scheme scope of the present invention.
Claims (1)
1. be with the pneumatic assembly tool of snap joint rubber hose for one kind, horizonal base plate (1) is provided with slideway (8) and sebific duct collet (5), and slideway is provided with snap joint collet (2), and the snap joint collet is provided with snap joint gland (3); The sebific duct collet is provided with sebific duct gland (6), snap joint collet and push-and-pull clipper joint; It is characterized in that going up installation cylinder gasket (9), then cylinder (10) is fixed on the cylinder gasket at base plate (1), the center of cylinder 10 is consistent with snap joint collet 2 axle center, pneumatic control switch button (13) is set on base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103928174A CN102513969A (en) | 2011-12-01 | 2011-12-01 | Pneumatic assembling fixture for rubber hose with quick connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103928174A CN102513969A (en) | 2011-12-01 | 2011-12-01 | Pneumatic assembling fixture for rubber hose with quick connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102513969A true CN102513969A (en) | 2012-06-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103928174A Pending CN102513969A (en) | 2011-12-01 | 2011-12-01 | Pneumatic assembling fixture for rubber hose with quick connector |
Country Status (1)
| Country | Link |
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| CN (1) | CN102513969A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128533A (en) * | 2013-03-21 | 2013-06-05 | 河北亚大汽车塑料制品有限公司 | Manual assembly machine of plastic pipeline assembly |
| CN103639974A (en) * | 2013-11-30 | 2014-03-19 | 芜湖通和汽车管路***有限公司 | Assembling tool used for rubber pipe installation on steel pipe |
| CN104358954A (en) * | 2014-10-13 | 2015-02-18 | 金华市春光橡塑软管有限公司 | Automatic viscosity-pressure machine for hose coupler |
| CN104647280A (en) * | 2015-02-26 | 2015-05-27 | 南通江华热动力机械有限公司 | Device for automatically pulling and installing vibration reduction pad for pipe plate |
| CN105364780A (en) * | 2015-12-12 | 2016-03-02 | 重庆原江机械部件有限公司 | Sleeving device of rubber sleeves |
| CN105834639A (en) * | 2016-04-28 | 2016-08-10 | 东风襄阳旅行车有限公司 | Pneumatic demoulding method of passenger car body frame from integrate welding fixture |
| CN105922565A (en) * | 2016-06-13 | 2016-09-07 | 上海群力橡塑制品有限公司 | Engine boosting pipe connecting and fixing device |
| CN106938454A (en) * | 2017-04-25 | 2017-07-11 | 上海众源燃油分配器制造有限公司 | A kind of device assembled for high pressure oil rail seal nipple |
| CN109228283A (en) * | 2018-09-12 | 2019-01-18 | 昆山迈思特自动化科技有限公司 | A kind of copper pipe assembling detection typing equipment |
| CN111230804A (en) * | 2020-02-25 | 2020-06-05 | 荆门怡盛源环保科技有限公司 | Rubber tube sleeving device for constructional engineering |
| KR20210057980A (en) * | 2019-11-13 | 2021-05-24 | (주)화승코퍼레이션 | Apparatus for assembling orifice |
| CN113601455A (en) * | 2021-06-18 | 2021-11-05 | 爱普科学仪器（江苏）有限公司 | Working method of automatic medicine bag assembling machine |
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| US4945632A (en) * | 1989-07-19 | 1990-08-07 | Alman Lev M | Rotary line for assembly of tip for flexible hose with caulking means |
| US20040025345A1 (en) * | 2000-10-07 | 2004-02-12 | Pierce David Bland | Tube finning machine and method of use |
| CN201147880Y (en) * | 2007-09-04 | 2008-11-12 | 上海宝钢设备检修有限公司 | Special tool for mounting large hydraulic fast insertion type pipe joint |
| CN201931262U (en) * | 2011-01-20 | 2011-08-17 | 宁波敏实汽车零部件技术研发有限公司 | Interference press-in device for mounting automobile luggage rack |
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2011
- 2011-12-01 CN CN2011103928174A patent/CN102513969A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4945632A (en) * | 1989-07-19 | 1990-08-07 | Alman Lev M | Rotary line for assembly of tip for flexible hose with caulking means |
| US20040025345A1 (en) * | 2000-10-07 | 2004-02-12 | Pierce David Bland | Tube finning machine and method of use |
| CN201147880Y (en) * | 2007-09-04 | 2008-11-12 | 上海宝钢设备检修有限公司 | Special tool for mounting large hydraulic fast insertion type pipe joint |
| CN201931262U (en) * | 2011-01-20 | 2011-08-17 | 宁波敏实汽车零部件技术研发有限公司 | Interference press-in device for mounting automobile luggage rack |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128533B (en) * | 2013-03-21 | 2015-11-18 | 河北亚大汽车塑料制品有限公司 | A kind of plastic piping assembly hand assembled machine |
| CN103128533A (en) * | 2013-03-21 | 2013-06-05 | 河北亚大汽车塑料制品有限公司 | Manual assembly machine of plastic pipeline assembly |
| CN103639974A (en) * | 2013-11-30 | 2014-03-19 | 芜湖通和汽车管路***有限公司 | Assembling tool used for rubber pipe installation on steel pipe |
| CN103639974B (en) * | 2013-11-30 | 2015-08-12 | 芜湖通和汽车管路***有限公司 | The assembly tooling that a kind of sebific duct on steel pipe is installed |
| CN104358954B (en) * | 2014-10-13 | 2017-06-06 | 金华春光橡塑科技股份有限公司 | Hose coupling glues press automatically |
| CN104358954A (en) * | 2014-10-13 | 2015-02-18 | 金华市春光橡塑软管有限公司 | Automatic viscosity-pressure machine for hose coupler |
| WO2016058509A1 (en) * | 2014-10-13 | 2016-04-21 | 金华市春光橡塑软管有限公司 | Soft pipe joint automatic adhesion and pressing machine and adhesion and pressing method therefor |
| CN104647280A (en) * | 2015-02-26 | 2015-05-27 | 南通江华热动力机械有限公司 | Device for automatically pulling and installing vibration reduction pad for pipe plate |
| CN104647280B (en) * | 2015-02-26 | 2016-05-18 | 南通江华热动力机械有限公司 | A kind of device that automatically loads beam for tube sheet |
| CN105364780A (en) * | 2015-12-12 | 2016-03-02 | 重庆原江机械部件有限公司 | Sleeving device of rubber sleeves |
| CN105834639A (en) * | 2016-04-28 | 2016-08-10 | 东风襄阳旅行车有限公司 | Pneumatic demoulding method of passenger car body frame from integrate welding fixture |
| CN105922565A (en) * | 2016-06-13 | 2016-09-07 | 上海群力橡塑制品有限公司 | Engine boosting pipe connecting and fixing device |
| CN106938454A (en) * | 2017-04-25 | 2017-07-11 | 上海众源燃油分配器制造有限公司 | A kind of device assembled for high pressure oil rail seal nipple |
| CN109228283A (en) * | 2018-09-12 | 2019-01-18 | 昆山迈思特自动化科技有限公司 | A kind of copper pipe assembling detection typing equipment |
| CN109228283B (en) * | 2018-09-12 | 2020-07-31 | 昆山迈思特自动化科技有限公司 | Copper pipe assembly detection printing equipment |
| KR20210057980A (en) * | 2019-11-13 | 2021-05-24 | (주)화승코퍼레이션 | Apparatus for assembling orifice |
| KR102272704B1 (en) | 2019-11-13 | 2021-07-05 | 주식회사 화승알앤에이 | Apparatus for assembling orifice |
| CN111230804A (en) * | 2020-02-25 | 2020-06-05 | 荆门怡盛源环保科技有限公司 | Rubber tube sleeving device for constructional engineering |
| CN111230804B (en) * | 2020-02-25 | 2021-06-22 | 南通大学 | Rubber tube sleeving device for constructional engineering |
| CN113601455A (en) * | 2021-06-18 | 2021-11-05 | 爱普科学仪器（江苏）有限公司 | Working method of automatic medicine bag assembling machine |
| CN113601455B (en) * | 2021-06-18 | 2022-04-26 | 爱普科学仪器（江苏）有限公司 | Working method of automatic medicine bag assembling machine |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120627 |