CN102505394A - Low-energy-consumption no-motor-drive type transmission device used for stenter - Google Patents
Low-energy-consumption no-motor-drive type transmission device used for stenter Download PDFInfo
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- CN102505394A CN102505394A CN2011103812163A CN201110381216A CN102505394A CN 102505394 A CN102505394 A CN 102505394A CN 2011103812163 A CN2011103812163 A CN 2011103812163A CN 201110381216 A CN201110381216 A CN 201110381216A CN 102505394 A CN102505394 A CN 102505394A
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Abstract
The invention discloses a low-energy-consumption no-motor-drive type transmission device used for a stenter, which comprises brackets; electrostatic magnets are evenly mounted on the brackets; guide rail supports are mounted at the centers of the two brackets; a maglev guide rail pair is mounted on the guide rail supports; a lower bearing block is installed on the maglev guide rail pair; a movable electromagnet is installed on the lower bearing block; an upper bearing block is installed on the movable electromagnet; a workbench is installed on the upper bearing block; and coils are wound on all the electrostatic magnets and the movable electromagnet. According to the invention, no motor drive and automatic guiding of the movable guide rails are realized, the energy consumption during the transmission operation is greatly reduced, the friction in the transmission process is eliminated and the precision in the working process is improved.
Description
Technical field
The present invention relates to a kind of conveyer of coated fabric framing shaping machine.
Background technology
The functional coat fabric is meant through apply the coating paste with specific function in the fabric one or both sides; Make fabric have product such as specific functions such as Waterproof Breathable, antifouling and antibiosis, moisture absorption heat radiation, antistatic radiation proofs; Can be made into clothes, tent, curtain etc.; In life in improving people's daily life or working environment or the work comfort level, reduced in the surrounding environment harmful substance to the extent of injury of human body, and can guarantee the operate as normal of people under some adverse circumstances; In fields such as industry, the disaster relief, military affairs, field work, have a wide range of applications; Along with being becoming better and approaching perfection day by day of functional coat fabric product technology, it is expected in other fields such as health care, special protection, be applied, and has openr market prospects.
Framing shaping machine is the important production equipment in the functional coat fabric production process, can accomplish coating, oven dry to fabric coating simultaneously, has directly determined the quality of final products; And in framing shaping machine, transmission is its important function parts, and fabric is after coating; Carry it into by transmission that baking oven carries out drying and with coated and dried, when treating that coated fabric is transmitted out baking oven, just can obtain required functional coat fabric; Because the functional coat fabric is generally taked the continous mode production model, in its production process, require to transmit in running order all the time; The motor that promptly drives transmission work is in running order all the time; Make that the energy consumption in the production process is bigger, along with the proposition of global low-carbon economy and energy-saving and emission-reduction policy, how when guaranteeing product quality; Reduce the energy consumption in the production process, become the key factor that restriction functional coat fabric further develops.Therefore, be necessary that the operation principle that from framing shaping machine, transmits starts with, propose a kind of functional coat fabric framing shaping machine that integrates advantages such as low energy consumption, high efficiency.
The electromagnetic force that magnetic levitation technology utilizes electromagnet to produce realizes adhesive and repulsion between the object; If be applied in the transmission of functional coat fabric framing shaping machine; Can under the situation of no motor, realize the work of transmission; Greatly reduce the energy consumption in the production process, and can effectively reduce the noise that transmits in the running, improve the precision that transmits under low speed and the high-speed motion state, reduce to transmit the wear extent in the running, meet the production requirement of low-carbon economy and energy-saving and emission-reduction.
Through retrieval; Discovery is in the patent application of magnetic suspension train; There is no motor-driven technology, but, makes magnetic suspension train on the magnetic suspended guide of line slideway or radius of curvature very big (about 8000 meters), to move because magnetic suspension train operation speed is exceedingly fast (average speed per hour reaches 400 kilometers); The train operation unstable properties that causes to prevent train from general circular orbit, moving required very big centripetal force; But in the application's patent, the speed of service of magnetic suspended guide is less, when the magnetcisuspension floating guide rail moves to circumferential segment; Can under the situation that does not influence the system works performance, rely on the electromagnetic force difference that guiding electromagnet produced that is installed in moving guide rail both sides that centripetal force is provided fully.In addition, in the application's patent, guidance system and suspension system are separated on the locus, avoided between two systems factors such as magnetic field, the temperature field caused total system service behaviour problem of unstable that intercouples.
Therefore, do not see the patent application that has or not motor-driven and the self low energy consumption of ability to transmit at present, in particular for the low energy consumption conveyer that integrates magnetic suspension driving and automatic guide in the functional coat fabric framing shaping machine.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructurely, the low energy consumption that is used for framing shaping machine that energy consumption is low, kinematic accuracy is high does not have the motor-driven conveyer.
Technical solution of the present invention is:
A kind of low energy consumption that is used for framing shaping machine does not have the motor-driven conveyer, it is characterized in that: comprise support, static magnet evenly is installed on the support; Two stands middle position upper mounting rail bearing; It is secondary that magnetic suspended guide is installed on the guide rail bearing, and the lower support piece is installed on the magnetic suspended guide pair, on the lower support piece motor magnet is installed; Install rest pad on the motor magnet, installment work platform on the upper support piece; All be wound with coil on each static magnet and the motor magnet.
Each static magnet and motor magnet vertically four angles of end face are all excised, and the excision amount at four angles and excision angle are all consistent.
Motor magnet is along the both sides difference sensor installation support of direction of feed, and each end of sensor stand is sensor installation respectively; Each static magnet is installed a sensor respectively near motor magnet one side.
Each static magnet and motor magnet are processed by soft magnetic materials.
Be installed on sensor on the sensor stand of motor magnet both sides along the centre distance of direction of feed, equate with the centre distance of the two static magnet in adjacent three static magnet outsides.
Said magnetic suspended guide pair comprises quiet guide rail of magnetic suspension and the quiet guide rail of aiding support; The unsteady guide rail sleeve of magnetcisuspension is contained on the quiet guide rail of magnetic suspension; Magnetcisuspension floating guide rail installed inside is carried electromagnet, and the moving guide rail of aiding support is installed at outer side-lower of magnetcisuspension floating guide rail and the quiet guide rail relative position of aiding support place.
During system works; At first by the secondary stable suspersion of realizing motor magnet and workbench of magnetic suspended guide, subsequently, with motor magnet and the coil electricity that is arranged in four static magnet of motor magnet both sides; Make two static magnet that are positioned at motor magnet one side produce electromagnetic attraction to motor magnet; Two static magnet that are positioned at the motor magnet opposite side produce electromagnetic repulsion force to motor magnet, drive motor magnet and move along direction of feed, because static magnet and motor magnet are vertically excised at four angles of end face; Making static magnet make a concerted effort along the electromagnetic force of guide direction to motor magnet is zero, has guaranteed the accurate guiding in the moving guide rail running.When motor magnet when direction of feed is moved, through the effect of sensor in motor magnet and the static magnet, make that being positioned at motor magnet is about to the static magnet coil energising through the place; Be positioned at the static magnet coil outage of motor magnet rear side; Because moving guide rail need not whole static magnet coils and is in "on" position in running always, therefore, compare with the transmission of traditional functions property coated fabric framing shaping machine; Greatly reduce the energy consumption in the production process; Improve service life of equipment and equipment running precision, met the low-carbon economy requirement fully, had application promise in clinical practice.
The present invention at first utilizes electromagnetic force to realize the stable suspersion of motor magnet and workbench; Utilize static magnet to the electromagnetic attraction that motor magnet produced and the effect of electromagnetic repulsion force subsequently again; In time the energising situation in each static magnet institute coiling of control makes the static magnet that is positioned at the motor magnet place switch on all the other static magnet no powers; The no motor-driven and the automatic guide of moving guide rail have been realized; Energy consumption when greatly reducing transmission work has been eliminated and has been transmitted the friction in the running, has improved the precision in the running.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 does not have the general structure sketch map of motor-driven conveyer for a kind of low energy consumption that is used for framing shaping machine of the present invention;
Fig. 2 is the A-A view of Fig. 1;
Fig. 3 is the partial view of Fig. 1;
Force analysis figure when Fig. 4 is the operation of motor magnet;
Fig. 5, Fig. 6, Fig. 7 are the operation principle sketch map of motor magnet.
The specific embodiment
Referring to accompanying drawing 1,2,3,4,5,6,7, a kind of low energy consumption that is used for framing shaping machine does not have the motor-driven conveyer, comprises support 6,15; The static magnet of being processed by soft magnetic materials 2,3 is installed on the support 6,15 uniformly; Two stands middle position upper mounting rail bearing is installed quiet guide rail 1 of magnetic suspension and the quiet guide rail 17,21 of aiding support on the guide rail bearing, magnetcisuspension floating guide rail 5 is sleeved on the quiet guide rail 1 of magnetic suspension; Magnetcisuspension floating guide rail 5 installed inside are carried electromagnet 19,20; The moving guide rail 18,22 of aiding support is installed at the quiet guide rail of magnetcisuspension floating guide rail 5 outer side-lowers and aiding support 17,21 relative position places, lower support piece 16,23 is installed, the motor magnet 4 that installation one is processed by soft magnetic materials on the lower support piece 16,23 on the magnetcisuspension floating guide rail 5; Install rest pad 10,12 on the motor magnet 4; Installment work platform 9 on the upper support piece 10,12 all is wound with coil 8,11,13 on each static magnet and the motor magnet, and it is vertically excised at four angles of end face; Excision amount and excision angle are all consistent; Motor magnet 4 is along the both sides sensor installation support 26,27 of direction of feed, and each end of sensor stand 26,27 is installed four sensors 24,25,28,29 respectively, and each static magnet 2,3 is equipped with sensor 30,31 near motor magnet 4 one sides; And be installed on sensor 24,25,28,29 the centre distance m on the motor magnet both sides sensor stand 26,27, equate with the centre distance n of adjacent three static magnet, two static magnet in the outer part along direction of feed.
Accompanying drawing 4 is the motor magnet force diagram of suffered electromagnetic force at a time; Can know by accompanying drawing 4; Motor magnet is zero at the electromagnetic force component of this moment guide direction (Y direction); Along the electromagnetic force component mutual superposition of direction of feed (directions X), make workbench direction of feed motion in the drive lower edge of motor magnet.
Below in conjunction with accompanying drawing from a work period of the present invention be that example elaborates.
Before the work, motor magnet 4 drops on aiding support guideway 17,18 and 21,22 coil no power in each electromagnet with workbench 9.
During work, the supporting electromagnet 19,20 in the magnetic suspension workbench 5 is at first switched on, and makes motor magnet 4 and workbench 9 stable suspersion under the effect of magnetic suspension workbench 5; Subsequently; To static magnet a, b, g, the h energising of motor magnet 4 and motor magnet 4 present positions, at this moment, motor magnet 4 suffered electromagnetic forces are shown in accompanying drawing 4; Can know by accompanying drawing 4; Motor magnet 4 is zero at the electromagnetic force component of guide direction (Y direction), along the electromagnetic force component mutual superposition of direction of feed (directions X), can make workbench 9 direction of feed motion in the drive lower edge of motor magnet 4.Accompanying drawing 5 is residing a certain position behind motor magnet 4 stable suspersions, at this moment, and coil electricity among motor magnet 4 and static magnet a, b, g, the h; Make static magnet b, g and a, h produce electromagnetic attraction and electromagnetic repulsion forces to motor magnet 4 respectively, under the effect of electromagnetic force, motor magnet 4 moves along direction of feed; When motor magnet 4 moves to position shown in Figure 6; Sensor 25,28,29,24 is respectively to sensor 33,34,35,36 generation effects, makes coil blackout among static magnet a, the h, coil electricity among static magnet c, the f; Motor magnet 4 continues to move to along direction of feed the position of accompanying drawing 7 under the effect of inertia force; At this moment, static magnet c, f produce electromagnetic attraction to motor magnet, and the sense of current that coil feeds changes among static magnet b, the g; Motor magnet 4 is produced electromagnetic repulsion force, guarantee that all the time motor magnet moves along direction of feed.
Behind the end-of-job; The coil blackout of motor magnet and corresponding static magnet; After treating the motor magnet feed-disabling; The coil blackout of supporting electromagnet 19,20 in the magnetic suspension workbench 5, magnetic suspension workbench 5, motor magnet 4 and workbench 9 drop on the aiding support guideway 17,18,21,22.
Claims (6)
1. a low energy consumption that is used for framing shaping machine does not have the motor-driven conveyer, it is characterized in that: comprise support, static magnet evenly is installed on the support; Two stands middle position upper mounting rail bearing; It is secondary that magnetic suspended guide is installed on the guide rail bearing, and the lower support piece is installed on the magnetic suspended guide pair, on the lower support piece motor magnet is installed; Install rest pad on the motor magnet, installment work platform on the upper support piece; All be wound with coil on each static magnet and the motor magnet.
2. a kind of low energy consumption that is used for framing shaping machine according to claim 1 does not have the motor-driven conveyer; It is characterized in that: each static magnet and motor magnet vertically four angles of end face are all excised, and the excision amount at four angles and excision angle are all consistent.
3. a kind of low energy consumption that is used for framing shaping machine according to claim 1 and 2 does not have the motor-driven conveyer, it is characterized in that: motor magnet is along the both sides difference sensor installation support of direction of feed, and each end of sensor stand is sensor installation respectively; Each static magnet is installed a sensor respectively near motor magnet one side.
4. a kind of low energy consumption that is used for framing shaping machine according to claim 1 and 2 does not have the motor-driven conveyer, it is characterized in that: each static magnet and motor magnet are processed by soft magnetic materials.
5. a kind of low energy consumption that is used for framing shaping machine according to claim 3 does not have the motor-driven conveyer; It is characterized in that: be installed on sensor on the sensor stand of motor magnet both sides along the centre distance of direction of feed, equate with the centre distance of the two static magnet in adjacent three static magnet outsides.
6. a kind of low energy consumption that is used for framing shaping machine according to claim 1 and 2 does not have the motor-driven conveyer; It is characterized in that: said magnetic suspended guide pair comprises quiet guide rail of magnetic suspension and the quiet guide rail of aiding support; The unsteady guide rail sleeve of magnetcisuspension is contained on the quiet guide rail of magnetic suspension; Magnetcisuspension floating guide rail installed inside is carried electromagnet, and the moving guide rail of aiding support is installed at outer side-lower of magnetcisuspension floating guide rail and the quiet guide rail relative position of aiding support place.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210476631.1A CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
| CN 201110381216 CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110381216 CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210476597.8A Division CN102965872B (en) | 2011-11-26 | 2011-11-26 | Motor-drive-free transmission device for stentering setting machine |
| CN201210476631.1A Division CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102505394A true CN102505394A (en) | 2012-06-20 |
| CN102505394B CN102505394B (en) | 2013-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210476631.1A Active CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
| CN 201110381216 Active CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210476631.1A Active CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046280A (en) * | 2013-01-21 | 2013-04-17 | 南通大学 | Magnetic suspension tentering sizing transmitting unit |
| CN103485108A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Magnetic suspension tentering and setting transmission system with reasonable guide system structure |
| CN103485110A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Structure-simplified tentering shaping and transmitting mechanism |
| CN103485109A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Operation-reliable tentering and setting transmission device |
| CN105059945A (en) * | 2015-07-13 | 2015-11-18 | 南通大学 | Self-driven magnetic suspension curved-straight composite cyclic type transmission unit |
| CN112356681A (en) * | 2020-12-04 | 2021-02-12 | 桂林电子科技大学 | Power system of hydrogen energy powered magnetic levitation trolley and control method thereof |
Families Citing this family (2)
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| CN106516620A (en) * | 2016-12-26 | 2017-03-22 | 贵阳普天物流技术有限公司 | Drive method and device for annular sorting machine |
| CN108890699A (en) * | 2018-07-06 | 2018-11-27 | 袁芳革 | Reciprocating type motion razor |
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| JPH09252504A (en) * | 1996-03-15 | 1997-09-22 | Hitachi Kiden Kogyo Ltd | Magnetic levitation transfer device |
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Family Cites Families (1)
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| CN202039212U (en) * | 2011-03-30 | 2011-11-16 | 江苏日新印染机械有限公司 | Main transmission driving system of stentering heat setting machine |
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2011
- 2011-11-26 CN CN201210476631.1A patent/CN102969942B/en active Active
- 2011-11-26 CN CN 201110381216 patent/CN102505394B/en active Active
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| JPH09252504A (en) * | 1996-03-15 | 1997-09-22 | Hitachi Kiden Kogyo Ltd | Magnetic levitation transfer device |
| CN1579917A (en) * | 2003-07-31 | 2005-02-16 | 因温特奥股份公司 | Drive equipment for escalator step or moving walkway plate |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046280A (en) * | 2013-01-21 | 2013-04-17 | 南通大学 | Magnetic suspension tentering sizing transmitting unit |
| CN103485108A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Magnetic suspension tentering and setting transmission system with reasonable guide system structure |
| CN103485110A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Structure-simplified tentering shaping and transmitting mechanism |
| CN103485109A (en) * | 2013-01-21 | 2014-01-01 | 南通大学 | Operation-reliable tentering and setting transmission device |
| CN103046280B (en) * | 2013-01-21 | 2014-03-12 | 南通大学 | Magnetic suspension tentering sizing transmitting unit |
| CN103485108B (en) * | 2013-01-21 | 2015-03-25 | 南通大学 | Magnetic suspension tentering and setting transmission system with reasonable guide system structure |
| CN103485110B (en) * | 2013-01-21 | 2015-06-03 | 南通大学 | Structure-simplified tentering shaping and transmitting mechanism |
| CN105059945A (en) * | 2015-07-13 | 2015-11-18 | 南通大学 | Self-driven magnetic suspension curved-straight composite cyclic type transmission unit |
| CN106348022A (en) * | 2015-07-13 | 2017-01-25 | 南通大学 | Self-propelled magnetic suspension curve-straight composite circulating type transmission unit having reasonable and reliable structure |
| CN106395391A (en) * | 2015-07-13 | 2017-02-15 | 南通大学 | Self-driven magnetic suspension curvilinear and linear composite circulation type transferring unit with high transferring precision |
| CN106395392A (en) * | 2015-07-13 | 2017-02-15 | 南通大学 | Self-driven magnetic suspension curvilinear and linear composite circulation type transferring unit with reasonable structure |
| CN106348022B (en) * | 2015-07-13 | 2018-08-10 | 南通大学 | Reasonable for structure, the reliable right and wrong combined-circulation type transmission unit of self-driving type magnetic suspension |
| CN112356681A (en) * | 2020-12-04 | 2021-02-12 | 桂林电子科技大学 | Power system of hydrogen energy powered magnetic levitation trolley and control method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102969942B (en) | 2015-08-12 |
| CN102969942A (en) | 2013-03-13 |
| CN102505394B (en) | 2013-03-13 |
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Effective date of registration: 20190715 Address after: 226019 Jiangsu city of Nantong province sik Road No. 9 Patentee after: Center for technology transfer, Nantong University Address before: 226019 Jiangsu city of Nantong province sik Road No. 9 Patentee before: Nantong University |
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Effective date of registration: 20191120 Address after: No.1, floor 3, No.319, zhanggongshan Road, Yuhui District, Bengbu City, Anhui Province Patentee after: Bengbu guijiu Intellectual Property Service Co., Ltd Address before: 226019 Jiangsu city of Nantong province sik Road No. 9 Patentee before: Center for technology transfer, Nantong University |
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Effective date of registration: 20201020 Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Address before: No.1, floor 3, No.319, zhanggongshan Road, Yuhui District, Bengbu City, Anhui Province Patentee before: Bengbu guijiu Intellectual Property Service Co.,Ltd. |