CN102965872B - Motor-drive-free transmission device for stentering setting machine - Google Patents

Motor-drive-free transmission device for stentering setting machine Download PDF

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Publication number
CN102965872B
CN102965872B CN201210476597.8A CN201210476597A CN102965872B CN 102965872 B CN102965872 B CN 102965872B CN 201210476597 A CN201210476597 A CN 201210476597A CN 102965872 B CN102965872 B CN 102965872B
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guide rail
magnet
motor
motor magnet
static
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CN102965872A (en
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吴强
周一丹
钱永明
马苏扬
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Suzhou Shengze Science And Technology Pioneer Park Development Co ltd
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Nantong University
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Abstract

The invention discloses a motor-drive-free transmission device for a stentering setting machine. The motor-drive-free transmission device comprises brackets. Stationary magnets are uniformly installed on the brackets. A guide rail support is installed in the central position of the two brackets. The guide rail support is provided with a magnetic levitation guide rail pair which is provided with a lower supporting block. The lower supporting block is provided with a moveable magnet which is provided with an upper supporting block. The upper supporting block is provided with a worktable. The stationary magnets and the moveable magnet are winded with coils and are made of soft magnetic materials. A moveable guide rail is driven without a motor and guided automatically, so that the energy consumption of transmission work is greatly reduced, the friction in the transmission operational process is eliminated, and the precision in the operational process is improved.

Description

A kind of framing shaping machine use without motor-driven conveyer
The application is application number: 201110381216.3, the applying date: 2011.11.26, title: the divisional application of " a kind of low energy consumption for framing shaping machine is without motor-driven conveyer ".
Technical field
The present invention relates to a kind of conveyer of coated fabric framing shaping machine.
Background technology
Functional coat fabric refers to by apply the coating paste with specific function in fabric one or both sides, fabric is had such as Waterproof Breathable, antifouling and antibiosis, moisture absorption heat radiation, the product of the specific functions such as Antistatic radiation-proof, can be made into clothes, tent, curtain etc., in the life or work comfort level that improve in people's daily life or working environment, reduce the extent of injury of harmful substance to human body in surrounding environment, and can ensure the normal work of people under some adverse circumstances, in industry, the disaster relief, military, in the fields such as field work, have a wide range of applications, along with being becoming better and approaching perfection day by day of functional coat fabric product technology, it is expected in health care, in the other fields such as special protection, be applied, there are openr market prospects.
Framing shaping machine is the important production equipment in functional coat fabric production process, can complete the coating to fabric coating simultaneously, dry, directly determine the quality of final products, and in framing shaping machine, transmission is its important functional part, fabric is after coating, carry it into that baking oven carries out drying and by coated and dried by transmission, in the time that coated fabric is transferred out baking oven, just can obtain required functional coat fabric, because functional coat fabric is generally taked continous mode production model, in its production process, require to transmit in running order all the time, drive the motor of transmission work in running order all the time, make the energy consumption in production process larger, along with the proposition of global low-carbon economy and energy-saving and emission-reduction policy, how in ensureing product quality, reduce the energy consumption in production process, become the key factor that restriction functional coat fabric further develops.Therefore, be necessary that the operation principle transmitting starts with from framing shaping machine, propose a kind of functional coat fabric framing shaping machine that integrates the advantage such as low energy consumption, high efficiency.
Magnetic levitation technology utilizes the electromagnetic force that electromagnet produces to realize adhesive and the repulsion between object, if be applied in the transmission of functional coat fabric framing shaping machine, can without motor in the situation that, realize the work transmitting, greatly reduce the energy consumption in production process, and can effectively reduce the noise that transmits in running, improve the precision that transmits under low speed and high-speed motion state, reduce to transmit the wear extent in running, meet the production requirement of low-carbon economy and energy-saving and emission-reduction.
Through retrieval, find in the patent application of magnetic suspension train, exist without motor actuation techniques, but due to magnetic suspension train operation speed be exceedingly fast (average speed per hour reaches 400 kilometers), magnetic suspension train can only be moved on the magnetic suspended guide of line slideway or radius of curvature very big (approximately 8000 meters), the train operation unstable properties causing to prevent train from moving required very big centripetal force on general circular orbit, but in the application's patent, the speed of service of magnetic suspended guide is less, in the time that magnetcisuspension floating guide rail moves to circumferential segment, completely can be in the situation that not affecting system works performance, the poor centripetal force that provides of electromagnetic force that the guiding electromagnet of moving guide rail both sides produces is provided in dependence.In addition, in the application's patent, guidance system and suspension system are separated on locus, avoided between two systems the factor such as magnetic field, temperature field unsettled problem of caused total system service behaviour that intercouples.
Therefore, at present there are no the patent application driving without motor and the self guided low energy consumption of energy transmits, in particular for the low energy consumption conveyer that integrates magnetic suspension driving and automatic guide in functional coat fabric framing shaping machine.
Summary of the invention
The object of the present invention is to provide one rational in infrastructure, the low energy consumption for framing shaping machine that energy consumption is low, kinematic accuracy is high is without motor-driven conveyer.
Technical solution of the present invention is:
A kind of low energy consumption for framing shaping machine is without motor-driven conveyer, it is characterized in that: comprise support, static magnet is evenly installed on support, two stands middle position upper mounting rail bearing, magnetic suspended guide pair is installed on guide rail bearing, lower support piece is installed in magnetic suspended guide pair, on lower support piece, motor magnet is installed, on motor magnet, install rest pad, installment work platform on upper support piece; On each static magnet and motor magnet, be all wound with coil.
Each static magnet and motor magnet vertically four angles of end face are all cut, and the excision amount at four angles and excision angle are all consistent.
Motor magnet is along the both sides sensor installation support respectively of direction of feed, and sensor stand is respectively held sensor installation respectively; Each static magnet is installed respectively a sensor near motor magnet one side.
Each static magnet and motor magnet are made by soft magnetic materials.
Be installed on sensor on the sensor stand of the motor magnet both sides centre distance along direction of feed, equate with the centre distance of the two static magnet in adjacent three static magnet outsides.
Described magnetic suspended guide pair comprises the quiet guide rail of magnetic suspension and the quiet guide rail of aiding support, the unsteady guide rail sleeve of magnetcisuspension is contained on the quiet guide rail of magnetic suspension, carrying electromagnet is installed in magnetcisuspension floating guide rail inner side, and the moving guide rail of aiding support is installed at the outer side-lower of magnetcisuspension floating guide rail and the quiet guide rail relative position of aiding support place.
When system works, first realized the stable suspersion of motor magnet and workbench by magnetic suspended guide pair, subsequently, by motor magnet and be arranged in the coil electricity of four static magnet of motor magnet both sides, make two static magnet that are positioned at motor magnet one side produce electromagnetic attraction to motor magnet, two static magnet that are positioned at motor magnet opposite side produce electromagnetic repulsion force to motor magnet, drive motor magnet to move along direction of feed, due to static magnet and motor magnet, vertically four angles of end face are cut, it is zero that static magnet is made a concerted effort along the electromagnetic force of guide direction to motor magnet, ensure the accurate guiding in moving guide rail running.In the time that motor magnet moves along direction of feed, by the effect of sensor in motor magnet and static magnet, making to be positioned at motor magnet is about to by the quiet electromagnet coil power at place, be positioned at the static magnet coil power-off of motor magnet rear side, due to moving guide rail in running without whole static magnet coils always in "on" position, therefore, compared with traditional functional coat fabric framing shaping machine transmission, greatly reduce the energy consumption in production process, service life of equipment and equipment running precision are improved, meet low-carbon economy requirement completely, there is good application prospect.
First the present invention utilizes electromagnetic force to realize the stable suspersion of motor magnet and workbench, recycle subsequently electromagnetic attraction that static magnet produces motor magnet and the effect of electromagnetic repulsion force, energising situation in the each static magnet of control institute coiling in time, make to be positioned at the static magnet energising at motor magnet place, all the other static magnet no powers, realize driving and automatic guide without motor of moving guide rail, energy consumption while greatly reducing transmission work, eliminate and transmitted the friction in running, improved the precision in running.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the general structure schematic diagram of a kind of low energy consumption for framing shaping machine of the present invention without motor-driven conveyer;
Fig. 2 is the A-A view of Fig. 1;
Fig. 3 is the partial view of Fig. 1;
Force analysis figure when Fig. 4 is the operation of motor magnet;
The operation principle schematic diagram that Fig. 5, Fig. 6, Fig. 7 are motor magnet.
Detailed description of the invention
Referring to accompanying drawing 1, 2, 3, 4, 5, 6, 7, a kind of low energy consumption for framing shaping machine, without motor-driven conveyer, comprises support 6, 15, support 6, the static magnet 2 of being made up of soft magnetic materials is installed on 15 uniformly, 3, two stands middle position upper mounting rail bearing, installs the quiet guide rail 1 of magnetic suspension and the quiet guide rail 17 of aiding support on guide rail bearing, 21, magnetcisuspension floating guide rail 5 is sleeved on the quiet guide rail 1 of magnetic suspension, and carrying electromagnet 19 is installed in magnetcisuspension floating guide rail 5 inner sides, 20, the quiet guide rail 17 of the outer side-lower of magnetcisuspension floating guide rail 5 and aiding support, the moving guide rail 18 of aiding support is installed at 21 relative position places, 22, lower support piece 16 is installed on magnetcisuspension floating guide rail 5, 23, lower support piece 16, one motor magnet of being made up of soft magnetic materials 4 is installed on 23, on motor magnet 4, is installed rest pad 10, 12, upper support piece 10, installment work platform 9 on 12, is all wound with coil 8 on each static magnet and motor magnet, 11, 13, and its vertically four angles of end face are cut, excision amount and excision angle are all consistent, motor magnet 4 is along the both sides sensor installation support 26 of direction of feed, 27, sensor stand 26, each end of 27 is installed respectively four sensors 24, 25, 28, 29, each static magnet 2, 3 are provided with sensor 30 near motor magnet 4 one sides, 31, and be installed on motor magnet both sides sensor stand 26, sensor 24 on 27, 25, 28, the 29 centre distance m along direction of feed, equate with the centre distance n of adjacent three static magnet two static magnet in the outer part.
Accompanying drawing 4 is the at a time force diagram of suffered electromagnetic force of motor magnet, from accompanying drawing 4, motor magnet is zero at the electromagnetic force component of this moment guide direction (Y-direction), electromagnetic force component along direction of feed (directions X) superposes mutually, and workbench is moved along direction of feed under the drive of motor magnet.
Below in conjunction with accompanying drawing from a work period of the present invention be that example elaborates.
Before work, motor magnet 4 and workbench 9 drop on aiding support guideway 17,18 and 21,22, each electromagnet coil no power.
When work, lift magnet 19 in magnetcisuspension floating guide rail 5, 20 first energisings, make motor magnet 4 and workbench 9 stable suspersion under the effect of magnetcisuspension floating guide rail 5, subsequently, to the static magnet a of motor magnet 4 and motor magnet 4 present positions, b, g, h energising, now, the suffered electromagnetic force of motor magnet 4 as shown in Figure 4, from accompanying drawing 4, motor magnet 4 is zero at the electromagnetic force component of guide direction (Y-direction), electromagnetic force component along direction of feed (directions X) superposes mutually, can make workbench 9 move along direction of feed under the drive of motor magnet 4.Accompanying drawing 5 is residing a certain position after motor magnet 4 stable suspersions, now, motor magnet 4 and static magnet a, b, g, the energising of h coil, make static magnet b, g and a, h produces electromagnetic attraction and electromagnetic repulsion force to motor magnet 4 respectively, under the effect of electromagnetic force, motor magnet 4 moves along direction of feed, when motor magnet 4 moves to position shown in Fig. 6, sensor 25, 28, 29, 24 respectively to sensor 33, 34, 35, 36 generation effects, make static magnet a, the power-off of h coil, static magnet c, the energising of f coil, motor magnet 4 continues to move to along direction of feed the position of accompanying drawing 7 under the effect of inertia force, now, static magnet c, f produces electromagnetic attraction to motor magnet, static magnet b, the g sense of current that coil passes into changes, motor magnet 4 is produced to electromagnetic repulsion force, all the time ensure that motor magnet moves along direction of feed.
After end-of-job, the coil blackout of motor magnet and corresponding static magnet, after motor magnet feed-disabling, the coil blackout of lift magnet 19,20 in magnetcisuspension floating guide rail 5, magnetcisuspension floating guide rail 5, motor magnet 4 and workbench 9 drop on aiding support guideway 17,18,21,22.

Claims (1)

  1. A framing shaping machine use without motor-driven conveyer, it is characterized in that: comprise support, static magnet is evenly installed on support, two stands middle position upper mounting rail bearing, magnetic suspended guide pair is installed on guide rail bearing, lower support piece is installed in magnetic suspended guide pair, on lower support piece, motor magnet is installed, on motor magnet, install rest pad, installment work platform on upper support piece; On each static magnet and motor magnet, be all wound with coil; Each static magnet and motor magnet are made by soft magnetic materials; Be installed on sensor on the sensor stand of the motor magnet both sides centre distance along direction of feed, equate with the centre distance of the two static magnet in adjacent three static magnet outsides; Described magnetic suspended guide pair comprises the quiet guide rail of magnetic suspension and the quiet guide rail of aiding support, the unsteady guide rail sleeve of magnetcisuspension is contained on the quiet guide rail of magnetic suspension, carrying electromagnet is installed in magnetcisuspension floating guide rail inner side, and the moving guide rail of aiding support is installed at the outer side-lower of magnetcisuspension floating guide rail and the quiet guide rail relative position of aiding support place.
CN201210476597.8A 2011-11-26 2011-11-26 Motor-drive-free transmission device for stentering setting machine Active CN102965872B (en)

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Application Number Priority Date Filing Date Title
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Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN 201110381216 Division CN102505394B (en) 2011-11-26 2011-11-26 Low-energy-consumption no-motor-drive type transmission device used for stenter

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CN102965872B true CN102965872B (en) 2014-07-02

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106395392B (en) * 2015-07-13 2018-08-10 南通大学 The right and wrong combined-circulation type transmission unit of self-driving type magnetic suspension reasonable for structure
CN112373225B (en) * 2020-11-04 2022-04-08 贵州电网有限责任公司 Real-time display device of power dispatching operation information
CN112374255B (en) * 2020-11-04 2023-04-18 贵州电网有限责任公司 Power grid intelligent scheduling operation ticket generating system

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1579917A (en) * 2003-07-31 2005-02-16 因温特奥股份公司 Drive equipment for escalator step or moving walkway plate
CN101753067A (en) * 2010-01-11 2010-06-23 南通大学 Magnetic field decoupling structure for direct-driven type magnetic suspension linear feed unit

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101101917B1 (en) * 2009-10-01 2012-01-02 한국기계연구원 Magnetic levitation conveyance device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1579917A (en) * 2003-07-31 2005-02-16 因温特奥股份公司 Drive equipment for escalator step or moving walkway plate
CN101753067A (en) * 2010-01-11 2010-06-23 南通大学 Magnetic field decoupling structure for direct-driven type magnetic suspension linear feed unit

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Effective date of registration: 20190708

Address after: No. 9, Nantong City, Jiangsu, Jiangsu

Patentee after: Center for technology transfer, Nantong University

Address before: No. 9, Nantong City, Jiangsu, Jiangsu

Patentee before: Nantong University

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Effective date of registration: 20191120

Address after: No.1, floor 3, No.319, zhanggongshan Road, Yuhui District, Bengbu City, Anhui Province

Patentee after: Bengbu guijiu Intellectual Property Service Co., Ltd

Address before: 226019 Jiangsu city of Nantong province sik Road No. 9

Patentee before: Center for technology transfer, Nantong University

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Effective date of registration: 20201023

Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu.

Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd.

Address before: No.1, floor 3, No.319, zhanggongshan Road, Yuhui District, Bengbu City, Anhui Province

Patentee before: Bengbu guijiu Intellectual Property Service Co.,Ltd.

TR01 Transfer of patent right