CN102502470A - Multi-bucket filling system and filling method of grease - Google Patents
Multi-bucket filling system and filling method of grease Download PDFInfo
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- CN102502470A CN102502470A CN2011103439074A CN201110343907A CN102502470A CN 102502470 A CN102502470 A CN 102502470A CN 2011103439074 A CN2011103439074 A CN 2011103439074A CN 201110343907 A CN201110343907 A CN 201110343907A CN 102502470 A CN102502470 A CN 102502470A
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Abstract
The invention provides a multi-bucket filling system and a filling method of grease. The multi-bucket filling system of the grease comprises a first roller conveyor and a second roller conveyor which are mounted in parallel, and a PLC (Programmable Logic Controller) for controlling a conveying process, wherein platforms for transiting grease buckets to the second roller conveyor from the first roller conveyor are arranged at the tail end of the first roller conveyor and the starting end of the second roller conveyor; a large tray is operated on the first roller conveyor, the second roller conveyor and the platforms and a plurality of small trays are arranged in the large tray; the grease buckets are placed in the small trays; an initial filling pump and an oil supplementing pump are arranged on the first roller conveyor along an operation path of the first roller conveyor; and a first driving mechanism for hoisting the large tray is arranged at the position of the initial filling pump and a second driving mechanism for hoisting the small trays is arranged at the position of the oil supplementing pump. According to the filling method provided by the invention, the plurality of the grease buckets can be filled for one time.
Description
Technical field
The invention belongs to the butter filling technical field, be specifically related to many barrels of bulking systems of a kind of butter and packaging process, promptly in the circulation pouring process, once carry out the canned of a plurality of grease buckets simultaneously.
Background technology
In the existing butter filling process, with volume pump butter is pumped in the grease bucket, its weight control is to realize through the volume that control pumps into butter.
But the viscosity of butter is big, flowing power is poor, and the bubble that produces in process of production is difficult for overflowing, and when causing can, the butter actual density is less than solid density, cause can after grease bucket weight less than theoretical weight, usually out of reach technical requirements.
In order to guarantee that can weight can reach technical requirements, some enterprise adopts the method for artificial repairing, and specific operation process is: at first with volume pump butter is pumped in the grease bucket; Artificial then grease bucket is put on the electronic scale weighed, if the technical requirements of grease bucket weight out of reach, the spoon repairing is used in manual work by rule of thumb; The repairing amount is not easy control; Error is bigger, causes the technical requirements of butter filling weight out of reach, and production efficiency is low.
In addition, Chinese patent discloses a kind of bulking system and method for butter for No. 200910219475.9, but once can only be canned one barrel, and production efficiency is lower.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, provide a kind of and can realize butter filling weight accurately, can once carry out many barrels of cans simultaneously again, to improve the many barrels of bulking systems of butter and the packaging process of can efficient.
For achieving the above object; Bulking system of the present invention comprises: first roller conveyor and second roller conveyor that comprise parallel installation; And be arranged on being used on second roller conveyor and place the pallet of grease bucket, described pallet comprises big pallet that offers some through holes and the little pallet that is used to install grease bucket that is placed in the big pallet through hole;
This system also comprises the PLC controller that is used for the control system operation; On the operating path of upper end edge first roller conveyor of first roller conveyor, be disposed with first armored pump and the replenish pump that links to each other with the PLC controller; Just the quantity of armored pump and replenish pump respectively with big pallet on the quantity of the little pallet placed identical, said a plurality of at the beginning of armored pumps spacing and a plurality of replenish pumps spacing respectively be placed on big pallet on a plurality of little pallet on the spacing of grease bucket equate;
On first roller conveyor, also be provided with and first armored pump and replenish pump corresponding just dress jack-up oil cylinder and supply jack-up oil cylinder;
The mouth of the described jack-up of dress just oil cylinder is equipped with the first dress jack-up support that is used for the jack-up pallet;
On the mouth of described supply jack-up oil cylinder the jack-up platform is installed, is equipped with on the jack-up platform and the corresponding supply jack-up of little pallet support, the gravity transmitter that links to each other with the PLC controller is installed on the supply jack-up support;
On the operating path of the second roller conveyor upper end edge, second roller conveyor, be disposed with link to each other with the PLC controller shift out the good grease bucket of can moving barrel machine and putting into barrel machine of putting on the little pallet to empty grease bucket of second roller conveyor;
Initiating terminal at second roller conveyor is equipped with platform, is provided with first of first thrust frame that has that pallet is shifted onto on the platform in section side, the first roller conveyor end and promotes oil cylinder;
Between the second roller conveyor end section and the first roller conveyor initial segment, be provided with second of second thrust frame that has that pallet is shifted onto on first roller conveyor and promote oil cylinder.
Be respectively arranged with between described platform and the first roller conveyor end section, the second roller conveyor end section and the first roller conveyor initial segment with roller conveyor in conplane template frame.
The flat-bed upper end and the side of the described second roller conveyor initiating terminal are respectively arranged with capping machine and the screw-nut body that has catch bar; After capping machine was given the grease bucket gland of placing on the big pallet of filling butter, screw-nut body was shifted big pallet on second roller conveyor onto from platform through catch bar.
Also be separately installed be connected with the PLC controller first with just dress jack-up support, the corresponding position of supply jack-up support on said first roller conveyor and adorn upper and lower upper and lowerly near switch, and on just dress jack-up support and supply jack-up support, also be separately installed with and upper and lower first dress armature and the supply armature that matches near switch near switch and supply.
The position at corresponding armored pump just and replenishment pump place also is separately installed with the first dress district photoelectric sensor that is used to monitor tray position that links to each other with the PLC controller on the frame of described first roller conveyor; Feeding area photoelectric sensor and the first dress district interception oil cylinder that is used to limit tray position; Feeding area interception oil cylinder; Just dress is distinguished photoelectric sensor; The feeding area photoelectric sensor triggers dress district interception oil cylinder just respectively; The work of feeding area interception oil cylinder, just dress; The first dress that feeding area interception oil cylinder carries; Also be separately installed with control dress jack-up oil cylinder just on the supply interception bar; First of supply jack-up oil cylinder work; Second microswitch.
The lower end of describedly move a barrel machine, putting barrel machine is respectively arranged with being used to of linking to each other with the PLC controller and monitors moving a bucket district opto-electronic pickup, put bucket district's opto-electronic pickup and being used to limit moving a bucket district interception oil cylinder, putting a bucket district interception oil cylinder of tray position of tray position; Move bucket district's opto-electronic pickup, put a bucket district opto-electronic pickup and trigger respectively and move a bucket district interception oil cylinder, put the work of bucket district interception oil cylinder, move bucket, put that interception oil cylinder in bucket district carries move bucket, put and also be separately installed with control on barrel interception bar and move a barrel machine, put the 3rd, the 4th micro-switch of barrel machine work.
The baffle plate and first limit switch that the described first roller conveyor end end also is respectively arranged with restriction pallet run location and triggers the first promotion oil cylinder work, the platform of the second roller conveyor initiating terminal are provided with the restriction pallet and are pushed to the position on the platform and trigger second limit switch that the first promotion oil cylinder resets.
The described second roller conveyor end end also be respectively arranged with restriction pallet run location and trigger second promote oil cylinder work baffle plate and the 3rd limit switch, the first roller conveyor The initial segment is correspondingly provided with the position that the restriction pallet is pushed into and triggers second and promotes the 4th limit switch that oil cylinder resets.
Packaging process of the present invention is following:
When grease bucket runs to armored pump position just with little pallet, big pallet, just dress district opto-electronic pickup triggers just dress district interception oil cylinder and carries the bar of dress interception just and rise, and tackles;
Touch first micro-switch that is provided with on the bar of dress interception just when big pallet; First micro-switch triggers control and just adorns the jack-up support with the big pallet of first dress jack-up oil cylinder jack-up; Adorn jack-up support (5) at the beginning of when reaching high putting and go up first the loading onto that the first dress armature that is provided with arrives relevant position setting on first roller conveyor, trigger each first armored pump and give each grease bucket can butter respectively near the switch position;
Triggering the oil cylinder of dress interception just simultaneously carries the bar of dress interception just and descends and reset;
Can finishes, and the first dress of triggering control jack-up support descends with first dress jack-up oil cylinder and resets;
That adorned originally that the first dress armature that is provided with on the jack-up support arrives that the relevant position is provided with on first roller conveyor is first when loading near the switch position, just adorns the jack-up oil cylinder and quits work, and big pallet moves to subsequent processing with first roller conveyor;
When big pallet runs to the replenishment pump position; The feeding area photoelectric sensor triggers feeding area interception oil cylinder and carries the rising of supply interception bar; Tackle; When big pallet touches second microswitch that is provided with on the supply interception bar; Trigger control supply jack-up support with supply jack-up oil cylinder and each little pallet of jack-up platform jack-up) and grease bucket, big pallet is not by jack-up;
When little pallet reached high point, the supply armature that is provided with on the jack-up platform arrived in the supply that is arranged on the first roller conveyor relevant position near the switch position;
Trigger PLC controller control supply jack-up oil cylinder and quit work, grease bucket remains on a high position;
The reading that trigger the gravity transmitter that is provided with on each supply jack-up support this moment reads in the PLC controller, reads in action and accomplishes back input channel closure;
Read in quality and setting value computing relatively through the PLC controller with each grease bucket is cooresponding, when some grease bucket non-conformity of quality, is set the repairing time of corresponding each replenish pump, and triggers and carry out repairing respectively;
After waiting for that all grease bucket repairing processes are accomplished, trigger control supply jack-up support and reset with supply jack-up oil cylinder and jack-up platform, drive is descended by whole grease buckets of jack-up synchronously;
When grease bucket drops on the big pallet with little pallet, near the position of switch, trigger control supply interception bar and reset under the supply armature arrival supply with the decline of supply interception oil cylinder, move to subsequent processing;
When grease bucket runs to the first roller conveyor end end and touches baffle plate and during first limit switch; Control first promotes oil cylinder work; Drive first thrust frame and shift big pallet integral body on the platform onto, behind big pallet in-position, second limit switch triggers the first promotion oil cylinder and resets;
Second limit switch triggers the capping machine gland simultaneously, after the gland execution, triggers the work of control screw-nut body, carries and returns immediately after propelling rod is pushed to big pallet integral body on second roller conveyor;
When big pallet runs to a position of moving barrel machine place, move a bucket district opto-electronic pickup and trigger and move a bucket district interception oil cylinder and carry and move barrel interception bar and rise, tackle;
When big pallet touches the 3rd micro-switch, trigger barrel machine work that moves;
Accomplish when moving barrel machine work, trigger and move a bucket district interception oil cylinder and carry many barrels of interception bars and descend, big pallet etc. moves to next process;
When big pallet etc. runs to the position at the place of putting barrel machine, put a bucket district opto-electronic pickup and trigger a controller job, trigger and put a bucket district interception oil cylinder and carry and put a barrel interception bar and block rising, tackle;
When big pallet etc. touches the 4th micro-switch, trigger barrel machine work of putting;
Accomplish when putting barrel machine work, trigger and put a bucket district interception oil cylinder and carry and put barrel interception bar and descend, big pallet carries sky grease bucket etc. and moves to next process;
When empty grease bucket runs to the second roller conveyor end end with big pallet, the 3rd limit switch triggers control second and promotes oil cylinder work, carries second thrust frame and promotes big pallet etc. and arrive on first roller conveyor;
Touch four limit switch that in first roller conveyor The initial segment be provided with when big pallet etc. this moment, triggers second and promote oil cylinder and reset, and carries sky grease bucket etc. to first armored pump area operation with big pallet, realizes the canned continuous circulation of butter.
Entire work process of the present invention is controlled by PLC, makes each equipment work of conveyor line realize automation, thereby enhances productivity and degree of automation.Both realize accurate can, solved the key issue of many barrels of cans simultaneously again, improved production efficiency.
Description of drawings
Fig. 1 is an integral structure scheme drawing of the present invention;
Fig. 2 is the present invention's first roller conveyor and attendant equipment structural representation;
Fig. 3 is the present invention's second roller conveyor and attendant equipment structural representation;
Fig. 4 is the present invention's structural representation of armored pump zone jack-up oil cylinder just;
Fig. 5 is the structural representation of slippage pump of the present invention zone jack-up oil cylinder.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done further explain.
Referring to Fig. 1; 2,3,4; 5; The present invention includes first roller conveyor 1 and second roller conveyor 2 of parallel installation, and be arranged on the pallet that is used to place grease bucket 9 on second roller conveyor 2, described pallet comprises big pallet 8 that offers some through holes and the little pallet 39 that is used to install grease bucket 9 that is placed in big pallet 8 through holes;
This system also comprises the PLC controller 38 that is used for the control system operation; On the operating path of upper end edge first roller conveyor 1 of first roller conveyor 1, be disposed with the first armored pump 3 and replenish pump 10 that link to each other with PLC controller 38; Just the quantity of armored pump 3 and replenish pump 10 respectively with big pallet 8 on the quantity of the little pallet 39 placed identical, said a plurality of at the beginning of armored pumps 3 spacing and a plurality of replenish pump 10 spacing respectively be placed on big pallet 8 on a plurality of little pallet 39 on the spacing of grease bucket 9 equate;
On first roller conveyor 1, also be provided with and first armored pump 3 and the replenish pump 10 corresponding jack-up of dress just oil cylinders 40 and supply jack-up oil cylinders 45;
On the mouth of described supply jack-up oil cylinder 45 jack-up platform 44 is installed, is equipped with on the jack-up platform 44 and little pallet 39 corresponding supply jack-up supports 43, the gravity transmitter 47 that links to each other with PLC controller 38 is installed on the supply jack-up support 43;
Also be separately installed be connected with PLC controller 38 first with just dress jack-up support 5, supply jack-up support 43 corresponding positions on first roller conveyor 1 and adorn upper and lower upper and lowerly near switch 54,53, and on first dress jack-up support 5 and supply jack-up support 43, also be separately installed with and the upper and lower first dress armature 41 and supply armature 46 that matches near switch near switch 52,51 and supply;
The position at corresponding armored pump 3 just and replenishment pump 10 places also is separately installed with the first dress district photoelectric sensor 4 that is used to monitor tray position that links to each other with PLC controller 38 on the frame of first roller conveyor 1; Feeding area photoelectric sensor 12 and the first dress district interception oil cylinder 42 that is used to limit tray position; Feeding area interception oil cylinder 48; Just dress is distinguished photoelectric sensor 4; Feeding area photoelectric sensor 12 triggers dress district interception oil cylinder 42 just respectively; 48 work of feeding area interception oil cylinder, just dress; Feeding area interception oil cylinder 42; The 48 first dresses that carry; Supply interception bar 7; Also be separately installed with control dress jack-up oil cylinder 40 just on 14; First of supply jack-up oil cylinder 45 work; Second microswitch 6; 13;
First roller conveyor, 1 end end also be respectively arranged with restriction pallet run location and trigger first promote baffle plate 18-1 and first limit switch, 17, the second roller conveyors, 2 initiating terminals of oil cylinder 15 work platform 21 be provided with the restriction pallet and be pushed to the position on the platform 21 and trigger first and promote second limit switch 22 that oil cylinder 15 resets;
On the operating path of second roller conveyor, 2 upper end edges, second roller conveyor 2, be disposed with barrel machine 26 that moves that shifts out the good grease bucket of can second roller conveyor 2 that links to each other with PLC controller 38 and put into empty grease bucket and put barrel machine 30 on the little pallet;
Initiating terminal at second roller conveyor 2 is equipped with platform 21, is provided with first of first thrust frame 16 that has that pallet is shifted onto on the platform 21 in section side, first roller conveyor, 1 end and promotes oil cylinder 15; Upper end and side at platform 21 are respectively arranged with capping machine 25 and the screw-nut body 23 that has catch bar 24; After capping machine 25 is given the grease bucket gland of placing on the big pallet of filling butter; Screw-nut body 23 is shifted big pallet on second roller conveyor onto from platform through catch bar 24, between second roller conveyor, 2 end sections and first roller conveyor, 1 initial segment, is provided with second of second thrust frame 35 that has that pallet is shifted onto on first roller conveyor 1 and promotes oil cylinder 34;
Move barrel machine 26; The lower end of putting barrel machine 30 is respectively arranged with barrel district's photoelectric sensor 27 that moves that is used to monitor tray position that links to each other with PLC controller 38; Put a bucket district photoelectric sensor 31 and barrel district's interception oil cylinder 49 that moves that is used to limit tray position; Put bucket district interception oil cylinder 50; Move bucket district photoelectric sensor 27; Putting bucket district's photoelectric sensor 31 triggers respectively and moves the bucket district and tackle an oil cylinder 49; Put 50 work of bucket district interception oil cylinder, move bucket; Put bucket district interception oil cylinder 49; 50 carry move bucket; Put a barrel interception bar 29; Also be separately installed with control on 33 and move barrel machine 26; Put the 3rd of barrel machine 30 work; The 4th microswitch 28; 32;
Second roller conveyor, 2 end ends also be respectively arranged with restriction pallet run location and trigger second promote oil cylinder 34 work baffle plate 18-2 and the 3rd limit switch 36, the first roller conveyors 1 The initial segment be correspondingly provided with the position that the restriction pallet is pushed into and trigger second and promote the 4th limit switch 37 that oil cylinder 34 resets;
Be respectively arranged with between platform 21 and first roller conveyor, 1 end section, second roller conveyor, 2 end sections and first roller conveyor, 1 initial segment with roller conveyor in conplane template frame 19;
Pouring process of the present invention is following:
Grease bucket 9 is with the operation on first roller conveyor 1, second roller conveyor 2 and platform 21 of little pallet 39, big pallet 8;
When grease bucket 9 runs to armored pump 3 positions just with little pallet 39, big pallet 8, just dress district opto-electronic pickup 4 triggers just dress district interception oil cylinder 42 and carries the bar of dress interception just 7 and rise, and tackles;
Touch first micro-switch 6 that is provided with on the bar 7 of dress interception just when big pallet 8; First micro-switch 6 triggers control and just adorns jack-up support 5 with the big pallet 8 of first dress jack-up oil cylinder 40 jack-up; The first dress armature 41 that is provided with on the dress jack-up support 5 at the beginning of when reaching high putting arrives first the loading onto near switch 52 positions that the relevant position is provided with on first roller conveyor 1, triggers each first armored pump 3 and gives each grease bucket 9 can butter respectively;
Triggering the oil cylinder 42 of dress interception just simultaneously carries the bar of dress interception just 7 and descends and reset;
Can finishes, and the first dress of triggering control jack-up support 5 descends with first dress jack-up oil cylinder 40 and resets;
That adorned originally on the jack-up support 5 that the first dress armature 41 that is provided with arrives that the relevant position is provided with on first roller conveyor 1 is first when loading near switch 51 positions, just adorns jack-up oil cylinder 40 and quits work, and big pallet 8 moves to subsequent processing with first roller conveyor 1;
When big pallet 8 runs to replenish pump 10 positions; Alimentation area opto-electronic pickup 12 triggering alimentation areas interception oil cylinder 48 carries supply interception bar 14 and rises; Tackle; When big pallet 8 touches second micro-switch 13 that is provided with on the supply interception bar 14, trigger control supply jack-up support 43 with supply jack-up oil cylinder 45 and jack-up platform 44 jack-up each little pallet 39 and grease bucket 9, big pallet 8 is not by jack-up;
When little pallet 39 reached high point, the supply armature 46 that is provided with on the jack-up platform 44 arrived in the supply that is arranged on first roller conveyor, 1 relevant position near switch 54 positions;
Trigger plc controller 38 control supply jack-up oil cylinders 45 and quit work, grease bucket 9 remains on a high position;
The reading that triggers on each supply jack-up support 43 the gravity transmitter 47 that is provided with simultaneously reads in PLC controller 38, reads in action and accomplishes back input channel closure;
Read in quality and setting value computing relatively through PLC controller 38 with each grease bucket 9 is cooresponding, when some grease bucket 9 non-conformity of quality, is set the repairing time of corresponding each replenish pump 10, and triggers and carry out repairing respectively;
After waiting for that all grease bucket 9 repairing processes are accomplished, trigger control supply jack-up support 43 and reset with supply jack-up oil cylinder 45 and jack-up platform 44, drive is descended by whole grease buckets 9 of jack-up synchronously;
When grease bucket 9 drops to 8 last times of big pallet with little pallet 39, supply armature 46 arrives under the supplies near the position of switch 53, triggers control supply interception bar 14 and descends with supply interception oil cylinder 48 and reset, and moves to subsequent processing;
When grease bucket 9 runs to first roller conveyor, 1 end end and touches baffle plate 18 and during first limit switch 17; Control first promotes oil cylinder 15 work; Driving first thrust frame 16 shifts big pallet 8 integral body on the platform 21 onto; Behind big pallet 8 in-positions, second limit switch 22 triggers the first promotion oil cylinder 15 and resets;
Second limit switch 22 triggers capping machine 25 glands simultaneously, after the gland execution, triggers 23 work of control screw-nut body, carries and returns immediately after propelling rod 24 is pushed to big pallet 8 integral body on second roller conveyor 2;
When big pallet 8 runs to the position at barrel machine that moves 26 place, move a bucket district opto-electronic pickup 27 and trigger and move a bucket district interception oil cylinder 49 and carry and move barrel interception bar 29 and rise, tackle;
When big pallet 8 touches the 3rd micro-switch 28, trigger barrel machine that moves 26 work;
When moving the 26 work completion of barrel machine, triggering moves a bucket district interception oil cylinder 49 and carries 29 declines of many barrels of interception bars, and pallet 8 grades are moved to next process greatly;
When big pallet 8 grades run to the position at the place of putting barrel machine 30, put a bucket district opto-electronic pickup 31 and trigger the controller work, trigger and put a bucket district interception oil cylinder 50 and carry and put a barrel interception bar and block 33 and rise, tackle;
When big pallet 8 grades touch the 4th micro-switch 32, trigger barrel machine of putting 30 work;
Accomplish when putting barrel machine 30 work, trigger and put a bucket district interception oil cylinder 50 and carry and put barrel interception bar 33 and descend, big pallet 8 carries sky grease bucket 9 grades and moves to next process;
When empty grease bucket 9 runs to second roller conveyor, 2 end ends with big pallet 8, the 3rd limit switch 36 triggers control second and promotes oil cylinder 34 work, carries second thrust frame 35 and promotes big pallet 8 grades and arrive on first roller conveyor 1;
Work as big pallet 8 grades this moment and touch the 4th limit switch 37 that is provided with in first roller conveyor, 1 The initial segment, trigger the second promotion oil cylinder and reset, carry sky grease bucket 9 grades to first armored pump 3 area operations, realize the canned continuous circulation of butter with big pallet 8.
Claims (9)
1. many barrels of bulking systems of a butter; It is characterized in that: first roller conveyor (1) and second roller conveyor (2) that comprise parallel installation; And being arranged on the pallet that is used to place grease bucket (9) on second roller conveyor (2), described pallet comprises the big pallet (8) that offers some through holes and is placed on the little pallet (39) that is used to install grease bucket (9) in big pallet (8) through hole;
This system also comprises the PLC controller (38) that is used for the control system operation; On the operating path of upper end edge first roller conveyor (1) of first roller conveyor (1), be disposed with first armored pump (3) and the replenish pump (10) that links to each other with PLC controller (38); Just to go up the quantity of the little pallet of placing (39) identical with big pallet (8) respectively for the quantity of armored pump (3) and replenish pump (10), the spacing of said a plurality of first armored pumps (3) and the spacing of a plurality of replenish pump (10) respectively be placed on big pallet (8) on a plurality of little pallet (39) on the spacing of grease bucket (9) equate;
On first roller conveyor (1), also be provided with and first armored pump (3) and replenish pump (10) corresponding just dress jack-up oil cylinder (40) and supply jack-up oil cylinder (45);
The described mouth of dress jack-up oil cylinder (40) just is equipped with the first dress jack-up support (5) that is used for the jack-up pallet;
Jack-up platform (44) is installed on the mouth of described supply jack-up oil cylinder (45); Be equipped with on the jack-up platform (44) and little pallet 39 corresponding supply jack-up supports (43), the gravity transmitter (47) that links to each other with PLC controller (38) is installed on the supply jack-up support (43);
On the operating path of second roller conveyor (2) upper end edge second roller conveyor (2), be disposed with barrel machine (26) that moves that shifts out the good grease bucket of can second roller conveyor (2) that links to each other with PLC controller (38) and put into empty grease bucket and put a barrel machine (30) on the little pallet;
Initiating terminal at second roller conveyor (2) is equipped with platform (21), is provided with first of first thrust frame (16) that has that pallet is shifted onto on the platform (21) in section side, first roller conveyor (1) end and promotes oil cylinder (15);
Between second roller conveyor (2) end section and first roller conveyor (1) initial segment, be provided with second of second thrust frame (35) that has that pallet is shifted onto on first roller conveyor (1) and promote oil cylinder (34).
2. many barrels of bulking systems of butter according to claim 1 is characterized in that: be respectively arranged with between described platform (21) and first roller conveyor (1) end section, second roller conveyor (2) end section and first roller conveyor (1) initial segment with roller conveyor in conplane template frame (19).
3. many barrels of bulking systems of butter according to claim 1; It is characterized in that: the upper end of the platform of the described second roller conveyor initiating terminal (21) and side are respectively arranged with capping machine (25) and have the screw-nut body (23) of catch bar (24); After capping machine (25) was given the grease bucket gland of placing on the big pallet of filling butter, screw-nut body (23) was shifted big pallet on second roller conveyor onto from platform through catch bar (24).
4. many barrels of bulking systems of butter according to claim 1; It is characterized in that: said first roller conveyor (1) is gone up and also to be separately installed be connected with PLC controller (38) first with just dress jack-up support (5), the corresponding position of supply jack-up support (43) and to adorn upper and lower upper and lowerly near switch (54,53) near switch (52,51) and supply, and also is separately installed with on jack-up support (5) and the supply jack-up support (43) and upper and lower first dress armature (41) and the supply armature (46) that matches near switch first the dress.
5. many barrels of bulking systems of butter according to claim 1; It is characterized in that: the position that corresponding armored pump (3) just and replenish pump (10) belong on the frame of described first roller conveyor (1) also is separately installed with the first dress district opto-electronic pickup (4) that is used to monitor tray position, the alimentation area opto-electronic pickup (12) that links to each other with PLC controller (38) and is used to limit the first dress district interception oil cylinder (42) of tray position, alimentation area interception oil cylinder (48); Just dress district opto-electronic pickup (4), alimentation area opto-electronic pickup (12) trigger just dress district interception oil cylinder (42), alimentation area interception oil cylinder (48) work respectively, just also are separately installed with control first, second micro-switch (6,13) of dress jack-up oil cylinder (40), supply jack-up oil cylinder (45) work just on the first dress of dress, alimentation area interception oil cylinder (42,48), the supply interception bar (7,14).
6. many barrels of bulking systems of butter according to claim 1; It is characterized in that: the lower end of describedly move a barrel machine (26), putting a barrel machine (30) is respectively arranged with being used to of linking to each other with PLC controller (38) and monitors moving a bucket district opto-electronic pickup (27), put bucket district opto-electronic pickup (31) and being used to limit moving a bucket district interception oil cylinder (49), putting the bucket district and tackle an oil cylinder (50) of tray position of tray position; Move bucket district's opto-electronic pickup (27), put bucket district's opto-electronic pickup (31) and triggers respectively and move a bucket district interception oil cylinder (49), put bucket district's interception oil cylinder (50) work, move bucket, put moving bucket, putting and also be separately installed with control on barrel interception bar (29,33) and move a barrel machine (26), put the 3rd, the 4th micro-switch (28,32) that a barrel machine (30) is worked of bucket district's interception oil cylinder (49,50).
7. many barrels of bulking systems of butter according to claim 1; It is characterized in that: described first roller conveyor (1) end end also is respectively arranged with restriction pallet run location and triggers first and promotes baffle plate (18-1) and first limit switch (17) that oil cylinder (15) is worked, and the platform (21) of second roller conveyor (2) initiating terminal is provided with the restriction pallet and is pushed to the position on the platform (21) and triggers second limit switch (22) that the first promotion oil cylinder (15) resets.
8. many barrels of bulking systems of butter according to claim 1; It is characterized in that: described second roller conveyor (2) end end also be respectively arranged with restriction pallet run location and trigger second promote oil cylinder (34) work baffle plate (18-2) and the 3rd limit switch (36), first roller conveyor (1) The initial segment is correspondingly provided with the position that the restriction pallet is pushed into and triggers the 4th limit switch (37) that the second promotion oil cylinder (34) resets.
9. the packaging process of many barrels of bulking systems of a butter as claimed in claim 1 is characterized in that:
When grease bucket (9) runs to armored pump (3) position just with little pallet (39), big pallet (8), just dress district's opto-electronic pickup (4) triggers just dress district's interception oil cylinder (42) and carries just that dress interception bar (7) rises, and tackles;
When touching, big pallet (8) just adorns first micro-switch (6) that interception bar (7) is gone up setting; First micro-switch (6) triggers control and just adorns jack-up support (5) with the big pallet of first dress jack-up oil cylinder (40) jack-up (8); First dress armature (41) arrival that dress jack-up support (5) upward is provided with at the beginning of when reaching the height point is gone up first the loading onto near switch (52) position that the relevant position is provided with at first roller conveyor (1), triggers each first armored pump (3) and gives each grease bucket (9) can butter respectively;
Triggering just dress interception oil cylinder (42) simultaneously carries just dress interception bar (7) and descends and reset;
Can finishes, and triggering control first dress jack-up support (5) descends with first dress jack-up oil cylinder (40) and resets;
Adorned originally first dress armature (41) that jack-up support (5) go up to be provided with arrive first roller conveyor (1) go up that the relevant position is provided with first when loading near switch (51) position; Just dress jack-up oil cylinder (40) quits work, and big pallet (8) moves to subsequent processing with first roller conveyor (1);
When big pallet (8) runs to replenish pump (10) position; Alimentation area opto-electronic pickup (12) triggers alimentation area interception oil cylinder (48) and carries supply interception bar (14) rising; Tackle; When big pallet (8) touches supply interception bar (14) and goes up second micro-switch (13) that is provided with, trigger control supply jack-up support (43) with supply jack-up oil cylinder (45) and each little pallet (39) of jack-up platform (44) jack-up and grease bucket (9), pallet (8) is not by jack-up greatly;
When little pallet (39) reached high point, jack-up platform (44) was gone up the supply armature (46) that is provided with and is arrived in the supply that is arranged on first roller conveyor (1) relevant position near switch (54) position;
Trigger PLC controller (38) control supply jack-up oil cylinder (45) and quit work, grease bucket (9) remains on a high position;
The reading that triggers the gravity transmitter (47) that each supply jack-up support (43) go up to be provided with this moment reads in PLC controller (38), reads in action and accomplishes back input channel closure;
Read in quality and setting value computing relatively through PLC controller (38) with each grease bucket (9) is cooresponding, when some grease bucket (9) non-conformity of quality, is set the repairing time of corresponding each replenish pump (10), and triggers and carry out repairing respectively;
After waiting for that all grease buckets (9) repairing process is accomplished, trigger control supply jack-up support (43) and reset with supply jack-up oil cylinder (45) and jack-up platform (44), drive is descended by whole grease buckets (9) of jack-up synchronously;
When grease bucket (9) drops to big pallet (8) last time with little pallet (39), supply armature (46) arrives under the supply near the position of switch (53), triggers control supply interception bar (14) and descends with supply interception oil cylinder (48) and reset, and moves to subsequent processing;
When grease bucket (9) runs to first roller conveyor (1) end end and touches baffle plate (18) and during first limit switch (17); Control first promotes oil cylinder (15) work; Driving first thrust frame (16) shifts big pallet (8) integral body on the platform (21) onto; Behind big pallet (8) in-position, second limit switch (22) triggers the first promotion oil cylinder (15) and resets;
Second limit switch (22) triggers capping machine (25) gland simultaneously, after the gland execution, triggers control screw-nut body (23) work, carries and returns immediately after propelling rod (24) is pushed to big pallet (8) integral body on second roller conveyor (2);
When big pallet (8) runs to the position of moving a barrel machine (26) place, move bucket district's opto-electronic pickup (27) and trigger and move bucket district's interception oil cylinder (49) and carry and move barrel interception bar (29) and rise, tackle;
When big pallet (8) touches the 3rd micro-switch (28), trigger a barrel machine (26) work that moves;
Accomplish when moving a barrel machine (26) work, trigger and move bucket district's interception oil cylinder (49) and carry many barrels of interception bars (29) and descend, big pallet (8) etc. moves to next process;
When big pallet (8) etc. runs to the position at the place of putting a barrel machine (30), put bucket district's opto-electronic pickup (31) and trigger a controller job, trigger and put bucket district's interception oil cylinder (50) and carry and put a barrel interception bar and block (33) and rise, tackle;
When big pallet (8) etc. touches the 4th micro-switch (32), trigger a barrel machine (30) work of putting;
Accomplish when putting a barrel machine (30) work, trigger and put bucket district's interception oil cylinder (50) and carry and put barrel interception bar (33) and descend, big pallet (8) carries sky grease bucket (9) etc. and moves to next process;
When empty grease bucket (9) runs to second roller conveyor (2) end end with big pallet (8), the 3rd limit switch (36) triggers control second and promotes oil cylinder (34) work, carries second thrust frame (35) and promotes big pallet (8) and wait on arrival first roller conveyor (1);
Touch four limit switch (37) in first roller conveyor (1) The initial segment setting when big pallet (8) waits this moment; Triggering the second promotion oil cylinder resets; Carry sky grease bucket (9) etc. to first armored pump (3) area operation with big pallet (8), realize the canned continuous circulation of butter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110343907 CN102502470B (en) | 2011-11-03 | 2011-11-03 | Multi-bucket filling system and filling method of grease |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110343907 CN102502470B (en) | 2011-11-03 | 2011-11-03 | Multi-bucket filling system and filling method of grease |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102502470A true CN102502470A (en) | 2012-06-20 |
| CN102502470B CN102502470B (en) | 2013-05-15 |
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ID=46214621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110343907 Expired - Fee Related CN102502470B (en) | 2011-11-03 | 2011-11-03 | Multi-bucket filling system and filling method of grease |
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| Country | Link |
|---|---|
| CN (1) | CN102502470B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022133688A1 (en) | 2022-12-16 | 2024-06-27 | Feige Filling GmbH | Filling plant, process for filling containers and use |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0590466A1 (en) * | 1992-09-21 | 1994-04-06 | Gerhard Schneider | Positioning device and method for a work head and/or a filling head |
| CN101734596A (en) * | 2009-12-14 | 2010-06-16 | 陕西科技大学 | System and method for filling butter |
| CN101734597A (en) * | 2009-12-14 | 2010-06-16 | 陕西科技大学 | Butter filling system |
| CN201722131U (en) * | 2010-07-06 | 2011-01-26 | 刘军 | Filling machine |
| CN102417150A (en) * | 2011-11-03 | 2012-04-18 | 陕西科技大学 | Butter multi-barrel loading system |
-
2011
- 2011-11-03 CN CN 201110343907 patent/CN102502470B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0590466A1 (en) * | 1992-09-21 | 1994-04-06 | Gerhard Schneider | Positioning device and method for a work head and/or a filling head |
| CN101734596A (en) * | 2009-12-14 | 2010-06-16 | 陕西科技大学 | System and method for filling butter |
| CN101734597A (en) * | 2009-12-14 | 2010-06-16 | 陕西科技大学 | Butter filling system |
| CN201722131U (en) * | 2010-07-06 | 2011-01-26 | 刘军 | Filling machine |
| CN102417150A (en) * | 2011-11-03 | 2012-04-18 | 陕西科技大学 | Butter multi-barrel loading system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022133688A1 (en) | 2022-12-16 | 2024-06-27 | Feige Filling GmbH | Filling plant, process for filling containers and use |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102502470B (en) | 2013-05-15 |
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