CN102492350B - Wear-resisting terrace material and installation and construction method thereof - Google Patents

Wear-resisting terrace material and installation and construction method thereof Download PDF

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Publication number
CN102492350B
CN102492350B CN 201110394457 CN201110394457A CN102492350B CN 102492350 B CN102492350 B CN 102492350B CN 201110394457 CN201110394457 CN 201110394457 CN 201110394457 A CN201110394457 A CN 201110394457A CN 102492350 B CN102492350 B CN 102492350B
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wear
parts
terrace material
resisting
resisting terrace
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CN102492350A (en
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顾雪章
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Zhejiang Gaodele New Energy Co Ltd
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Abstract

The invention discloses a wear-resisting terrace material and an installation and construction method thereof. Sizing mixture A is coated on base cloth, a first baking is carried out after composition with warp knitting machine weaving cotton cloth, a second baking is carried out after a sizing mixture B is coated on the warp knitting machine weaving cotton cloth, and then the wear-resisting terrace material is obtained. A certain amount of bonder is coated on ground after pretreatment, and the wear-resisting terrace material is smoothly paved on the ground and carried out seamless or seam montage. Compared with the prior art, the wear-resisting terrace material is strong in stability and good in wear-resisting, and overcomes defects that traditional polyvinyl chloride (PVC) industrial terraces are poor in wear resistance and decay resistance. When the wear-resisting terrace material is used in construction, on-site tailor can be carried out, the dedicated bonder of the wear-resisting terrace material is short in solidification period, strong in binding power and excellent in water resisting property, and the whole installation process is simple, fast and short in maintenance period.

Description

A kind of Wear-resisting terrace material and construction method of installation thereof
Technical field
The present invention relates to the floor material technical field, particularly relate to a kind of Wear-resisting terrace material and construction method of installation thereof.
Background technology
Conventional P VC industry ground slab is the general ground decorative material for various uses and load, it is the floor material of mating formation with specific binding agent on the ground of treated smooth drying, use more extensive, but its resistant to pressure, wear-resisting, corrosion resistance nature is relatively poor.The conventional epoxies floor material has wear-resisting, resistant to pressure, dustproof, waterproof, protection against corrosion, the premium propertiess such as anti-electrostatic, extensively be applied to industrial premises, office block, underground parking garage, commerce trading center, school, all kinds of places such as supermarket, what but it adopted is site construction technology, at room temperature solidify, solidify long construction period, curing performance is with temperature, bad stable phenomenon can appear in the variation of the envrionment conditionss such as humidity, and density is higher behind the epoxy resin cure, exist internal stress large, matter is crisp, resistance to fatigue, thermotolerance, the deficiencies such as poor impact resistance, cause easily peeling off, work-ing life is shorter, be difficult to satisfy the requirement of special engineering technology, its application is subject to certain restrictions.
Summary of the invention
Technical problem to be solved by this invention is to overcome existing conventional P VC industry ground slab resistant to pressure, wear-resisting, the defective such as corrosion resistance nature is relatively poor and conventional epoxies terrace curing cycle is long, curing performance is unstable, a kind of Wear-resisting terrace material and construction method of installation thereof are provided, with over-all propertieies such as the wear resistance that improves floor material, quality stability, and convenient construction.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
Wear-resisting terrace material of the present invention is at base cloth coating mixed slurry A, weaves cotton cloth with warp knitting machine and carries out baking first time after compound, weaves cotton cloth at warp knitting machine and carries out baking the second time after being coated with mixed slurry B, namely gets Wear-resisting terrace material, wherein:
According to listed as parts by weight, mixed slurry A is mixed by 100 parts of components 1 and 21~29 parts of solidifying agent, and component 1 is to be mixed by 0.3~0.8 part of 30~43 parts of Resins, epoxy, 40~50 parts of mineral fillers, 6~10 parts of thinners, defoamer;
According to listed as parts by weight, mixed slurry B is mixed by 100 part of 2 component and 30~40 parts of solidifying agent, and 2 components are to be mixed by 5~10 parts of 45~58 parts of Resins, epoxy, 35~45 parts of mineral fillers, 6~12 parts of thinners, 0.3~0.9 part of defoamer, 0.8~1.5 part of anti-wear agent, 1~2.5 part of flow agent and mill bases.
Preferably, used Resins, epoxy is to be mixed by 10~13 parts resin 128 and 20~30 parts resin 901 among the above-mentioned mixed slurry A, and these two kinds of Resins, epoxy are mixed in proportion use, and the product flexility is good, good penetrability during production.
Used Resins, epoxy is to be mixed by 10~13 parts resin 128 and 35~45 parts resin E39 among the aforementioned mixed slurry B, and the product surface wear resistance that is mixed in proportion use is good, surface hardness is good, surface luster property is good, and cheap.
Further, the coat-thickness of the mixed slurry A of aforementioned Wear-resisting terrace material is 0.2~0.3mm, and the coat-thickness of mixed slurry B is 0.25~0.35mm.
Aforesaid Wear-resisting terrace material, baking the described first time is to bake 8~12 minutes under 80~115 ℃ of baking oven gradient type temperature, thermograde is 5~8 ℃, bakes 1.3~2.2 minutes under each thermograde.Baking the described second time is to bake 10~14 minutes under 65~110 ℃ of baking oven gradient type temperature, and thermograde is 5~10 ℃, keeps under each thermograde 1.5~2.6 minutes.Baking oven gradient type temperature is conducive to the gentle volatile matter that prevents of feedstream and concentrates volatilization to produce the phenomenons such as bubble, pin hole.
In aforementioned Wear-resisting terrace material, base cloth can be selected wet method PU coated fabric or PVC lamp house cloth.When adopting wet method PU coated fabric, thickness is preferably 0.55~0.70mm, and modulus is preferably 301~350, and the too thin floor material that makes of thickness easily produces deformation, is unfavorable for entirely being layed in ground, the too thick production control cost that is unfavorable for of thickness.When adopting the PVC lamp house cloth, at first be coated with and scrape one deck water-based PU layer, the PU layer thickness is preferably 0.04~0.08mm, and this coating is conducive to the stripping strength that Reinforced PVC lamp house cloth and warp knitting machine are weaved cotton cloth, and the thickness of whole PVC lamp box base cloth is preferably 0.45~0.60mm, hardness is 30~42D Zhao Shi hardness, hardness is lower than this scope, is unfavorable for production process, and hardness is higher than this scope, cause whole material partially hard, be unfavorable for installing.
Preferably, warp knitting machine is weaved cotton cloth and is preferably adopted warp knitting machine to knit glasscloth, during the glass fibre sizing, preferred weft yarn silane type slurries sizing, warp thread is with silane type or starch-type slurries sizing, and weaving density is preferably 30~38/10cm of warp thread, 45~50/10cm of weft yarn, the glasscloth that sizing and weaving density are controlled at this scope extremely is conducive to the control of Material cladding strike-through amount, all is very crucial for normal production and cost control.
Preferably, in preparation during aforementioned Wear-resisting terrace material, after baking for the first time, following grinding process is carried out on the warp knitting machine surface of weaving cotton cloth: be wrapped on the roller of polishing with 80~200 purpose dry abrasive papers, the polishing roller is polished with 1000~1700 rev/mins rotating speed backward rotation, removes dust.The burr of surface of semi-finished has been removed in the polishing dedusting, has ensured planeness, the aesthetics of finished surface.
The present invention also provides the construction method of installation of aforementioned Wear-resisting terrace material: be coated with after the pre-treatment of ground and scrape 300~400 g/ms binding agent, be laid on ground and do seamless or seamed splicing Wear-resisting terrace material is smooth, get final product.
Preferably, used binding agent is the dual-component polyurethane floor glue in the construction method of installation of above-mentioned Wear-resisting terrace material.
Used mineral filler can be selected industrial coarse whiting among mixed slurry A in the aforementioned techniques scheme and the mixed slurry B, preferred 800 orders~1000 orders, and the use of mineral filler can improve processing characteristics, material suppleness and reduce cost; Thinner can be selected butylglycidyl ether (BGE); Defoamer can be selected non-oil extended EPDM (ENB type), and preferred X-4010 can play and eliminate the bubble that produces in the mixed slurry preparation, prevents that the foaming phenomenon from appearring in product; Anti-wear agent can be selected polysiloxane compound, and this anti-wear agent can increase the wear resistance of material surface, improves surface touch; Flow agent can be selected acrylate copolymer, and the flow leveling that this flow agent can increase mixed slurry improves product planeness, glossiness; Mill base can improve the aesthetics of environment for use; Solidifying agent can be selected amine curing agent.
Compared with prior art, Wear-resisting terrace material of the present invention is in certain temperature, produce under the conditions such as baking oven wind-force, be not subjected to envrionment conditions (such as temperature, humidity etc.) impact, the stability of product is stronger, overcome traditional epoxide terrace products solidifying process to temperature, the defective of the envrionment conditions sensitivities such as humidity, and adopted wear-resistant coating, the wear resisting property of terrace is good, it is wear-resisting to have overcome conventional P VC industry ground slab, the defective that corrosion resistance nature is relatively poor, in construction during Wear-resisting terrace material of the present invention, can on-the-spot cutting, use adhesive special of the present invention, curing cycle is short, cohesive force is strong, has excellent water-resistance, and whole installation process is simple, fast, defects liability period is short.
Embodiment
Embodiment 1:
The prescription of table 1 embodiment 1 (unit: weight part)
At first mix all raw materials according to the prescription of table 1 and prepare mixed slurry A and each portion of mixed slurry B, utilize horizontal coating machine with even thickness coating on wet method PU coated fabric (the thickness 0.6mm of mixed slurry A with 0.25mm, modulus is 340) knit glasscloth (during the glass fibre sizing with warp knitting machine, weft yarn silane type slurries sizing, warp thread silane type slurries sizing, weaving density is 35/10cm of warp thread, 45 of weft yarns/10cm) compound, the baking oven of sending into 80-115 ℃ of baking oven gradient type temperature bakes, thermograde is 5 ℃, under each thermograde, bake 1.5 minutes, and then with mixed slurry B with the even thickness coating of 0.3mm on braided glass fibre cloth, the baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes, thermograde is 10 ℃, kept 2 minutes under each thermograde, final material side cut rolling makes Wear-resisting terrace material.
Embodiment 2
The prescription of table 2 embodiment 2 (unit: weight part)
Figure BDA0000115395700000051
At first mix all raw materials by the described prescription of table 2 and prepare respectively mixed slurry A and each portion of mixed slurry B, utilize horizontal coating machine with even thickness coating on wet method PU coated fabric (the thickness 0.6mm of mixed slurry A with 0.25mm, modulus 350) knits glasscloth (during the glass fibre sizing with warp knitting machine, weft yarn silane type slurries sizing, warp thread starch-type slurries sizing, weaving density is 30/10cm of warp thread, 50 of weft yarns/10cm) baking oven of the compound 80-115 of sending into ℃ of baking oven gradient type temperature bakes, thermograde is 8 ℃, under each thermograde, bake 2 minutes, warp knitting machine is knitted the dedusting of glasscloth surface finish, polishing adopts 80~200 purposes industry dry abrasive paper to be wrapped on the polishing roller, the polishing roller is polished with 1000~1700 rotating speed backward rotation that turn, polishing roller and semifinished material contact area are that 1/5~2/5 polishing roll surface amasss, remove the dust of polishing with powerful dust collection equipment again, and then with mixed slurry B with the even thickness coating of 0.3mm on braided glass fibre cloth, the baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes, thermograde is 6 ℃, under each thermograde, kept 2.5 minutes, final material side cut rolling makes Wear-resisting terrace material.
Embodiment 3:
The prescription of table 3 embodiment 3 (unit: weight part)
Figure BDA0000115395700000061
At first mix all raw materials by the described prescription of table 3 and prepare respectively mixed slurry A and each portion of mixed slurry B, utilize horizontal coating machine with even thickness coating on PVC lamp house cloth (the thickness 0.5mm of mixed slurry A with 0.25mm, hardness is 35D Zhao Shi hardness, water-based PU layer thickness on the PVC lamp house cloth is 0.05mm) knit glasscloth (during the glass fibre sizing with warp knitting machine, weft yarn silane type slurries sizing, warp thread starch-type slurries sizing, weaving density is 38/10cm of warp thread, 48 of weft yarns/10cm) baking oven of the compound 80-115 of sending into ℃ of baking oven gradient type temperature bakes, thermograde is 7 ℃, under each thermograde, bake 2.2 minutes, warp knitting machine is knitted the dedusting of glasscloth surface finish, polishing adopts 80~200 purposes industry dry abrasive paper to be wrapped on the polishing roller, the polishing roller is polished with 1000~1700 rotating speed backward rotation that turn, polishing roller and semifinished material contact area are that 1/5~2/5 polishing roll surface amasss, remove the dust of polishing with powerful dust collection equipment again, and then mixed slurry B knitted on the glasscloth at warp knitting machine with the even thickness coating of 0.3mm, the baking oven that then is involved in 65-110 ℃ of baking oven gradient type temperature bakes, thermograde is 5 ℃, under each thermograde, kept 1.5 minutes, final material side cut rolling makes Wear-resisting terrace material.
Comparative Examples:
According to priming paint, in be coated with, finish paint three road engineering methods, priming paint is rainbow Dihua, Guangzhou worker CK-101 seal coat in the base, and CK-101A component and CK-101B component are mixed with 1: 1 ratio, stirs, and is coated with the consumption of every square metre of 0.15KG with scraper and scrapes.24 hours in order to be coated with in batch scraping, in be painted with among the worker CK202 of rainbow Dihua, Guangzhou and be coated with, with CK202A component and the CK202B component ratio mixing and stirring with 5: 1, be coated with the consumption of every square metre of 0.90KG with scraper and scrape.Room temperature condition after lower 24 hours with No. 400 sand paperings.Finish paint is rainbow Dihua, Guangzhou worker CK-3061 finish paint, and with CK-3061A component and the CK-3061B component ratio mixing and stirring with 2: 1, with the consumption roller coating of every square metre of 0.11KG one time, lower 48 hours of room temperature makes epoxide terrace with cylinder.
With the terrace among above-mentioned Comparative Examples 1, embodiment 1, embodiment 2, the embodiment 3 carry out that wear resistance is anti-, the test of scrubbing property, tensile strength, pencil hardness, sticking power, shock-resistance, flexural strength and organic solvent volatile quantity, concrete test result is as shown in table 4 below:
Table 4
Figure BDA0000115395700000071
Figure BDA0000115395700000081
Embodiment 4:
At first, dual-component polyurethane floor glue A component and B component are mixed according to 100: 50 weight ratio, make binding agent.
2) with the ground grinding apparatus ground integral body is polished two times, the place that behind the dust that removes rubbish depression is surpassed 2cm is criticized with epoxy putty and is scraped levelling, strengthens polishing with small-sized sander in the place that projection is surpassed 1.5cm.Whole polishing is removed the dust of polishing with powerful dust collection equipment again, and rear (rainbow Dihua, Guangzhou worker, CK-101) infiltration strengthens ground with epoxy-based lacquers.Final test ground index is: the ground surface hardness is greater than C26; With face level error 2.0mm; Surface water cut is no more than 4%
3) Wear-resisting terrace material with embodiment 1 calculates first the location optimization scheme of mating formation in advance on the ground, and every adjacent rear material is pressed and is stacked in 2cm on last the material.Binding agent evenly is coated with special-purpose scraping teeth (A2) with 350 g/ms consumption scrapes on the good ground of pre-treatment, then mat formation in the above Wear-resisting terrace material is smooth, along the adjacent materials limit with special-purpose plastic cutter pressure be stacked in last the 2cm material on the material cut away do seamless spliced, paver limit, limit with in soft wooden push pedal repeatedly push, make material binding smooth.
Embodiment 5
At first, dual-component polyurethane floor glue A component and B component are mixed according to 100: 50 weight ratio, make binding agent.
2) with the ground grinding apparatus ground integral body is polished two times, the place that behind the dust that removes rubbish depression is surpassed 2cm is criticized with epoxy putty and is scraped levelling, strengthens polishing with small-sized sander in the place that projection is surpassed 1.5cm.Whole polishing is removed the dust of polishing with powerful dust collection equipment again, and rear (rainbow Dihua, Guangzhou worker, CK-101) infiltration strengthens ground with epoxy-based lacquers.Final test ground index is: the ground surface hardness is greater than C26; With face level error 2.2mm; Surface water cut is no more than 6%
3) the Wear-resisting terrace material elder generation of embodiment 1 is calculated in advance on the ground the every adjacent rear material pressure of the location optimization scheme of mating formation and be stacked in 2cm on last the material.Binding agent evenly is coated with special-purpose scraping teeth (A2) with 350 g/ms consumption scrapes on the good ground of pre-treatment, then mat formation in the above material is smooth, 0.7cm cracks with special-purpose plastic cutter outside the adjacent materials limit, gap-filling glue is inserted and was in time wiped the gap-filling glue spontaneous curing that is coated in when inserting on the floor material 20 minutes with cloth.Paver limit, limit with in soft wooden push pedal repeatedly push, make material binding smooth.
The gap-filling glue prescription is as shown in table 5:
Table 5 gap-filling glue prescription
Figure BDA0000115395700000091
Terrace among above-mentioned Comparative Examples, embodiment 4, the embodiment 5 is carried out the test of stripping strength, water tolerance, pencil hardness, shock-resistance and organic solvent volatile quantity, and concrete test result is as shown in table 6:
Table 6
Figure BDA0000115395700000092
Figure BDA0000115395700000101

Claims (10)

1. Wear-resisting terrace material is characterized in that: at base cloth coating mixed slurry A, weaves cotton cloth with warp knitting machine and to carry out baking first time after compound, weave cotton cloth at warp knitting machine again and carry out baking the second time after being coated with mixed slurry B, namely get Wear-resisting terrace material, wherein:
According to listed as parts by weight, mixed slurry A is mixed by 100 parts of components 1 and 21~29 parts of solidifying agent, and component 1 is to be mixed by 0.3~0.8 part of 30~43 parts of Resins, epoxy, 40~50 parts of mineral fillers, 6~10 parts of thinners, defoamer;
According to listed as parts by weight, mixed slurry B is mixed by 100 part of 2 component and 30~40 parts of solidifying agent, and 2 components are to be mixed by 5~10 parts of 45~58 parts of Resins, epoxy, 35~45 parts of mineral fillers, 6~12 parts of thinners, 0.3~0.9 part of defoamer, 0.8~1.5 part of anti-wear agent, 1~2.5 part of flow agent and mill bases;
Used Resins, epoxy is to be mixed by 10~13 parts resin 128 and 20~30 parts resin 901 among the mixed slurry A;
Used Resins, epoxy is to be mixed by 10~13 parts resin 128 and 35~45 parts resin E39 among the mixed slurry B;
Described mineral filler is 800 orders industry coarse whiting; Anti-wear agent is polysiloxane compound; Solidifying agent is amine curing agent;
Baking the described first time is to bake 8~12 minutes under 80~115 ℃ of baking oven gradient type temperature, and thermograde is 5~8 ℃, bakes 1.3~2.2 minutes under each thermograde;
Baking the described second time is to bake 10~14 minutes under 65~110 ℃ of baking oven gradient type temperature, and thermograde is 5~10 ℃, keeps under each thermograde 1.5~2.6 minutes.。
2. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: the coat-thickness of described mixed slurry A is 0.2~0.3mm.
3. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: the coat-thickness of described mixed slurry B is 0.25~0.35mm.
4. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: described base cloth is wet method PU coated fabric, and thickness is 0.55~0.70mm, and modulus is 301~350.
5. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: described base cloth is the PVC lamp house cloth, be coated with at the PVC lamp house cloth and scrape the water-based PU layer that a layer thickness is 0.04~0.08mm, the thickness of whole PVC lamp box base cloth is 0.45~0.60mm, and hardness is 30~42D Zhao Shi hardness.
6. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: described warp knitting machine is weaved cotton cloth and is knitted glasscloth for warp knitting machine, and during the glass fibre sizing, weft yarn is with silane type slurries sizing, and warp thread is with silane type or starch-type slurries sizing.
7. according to the described Wear-resisting terrace material of claim 6, it is characterized in that: the weaving density that described warp knitting machine is knitted glasscloth is 30~38/10cm of warp thread, 45~50/10cm of weft yarn.
8. according to the described Wear-resisting terrace material of claim 1, it is characterized in that: after baking for the first time, following grinding process is carried out on the warp knitting machine surface of weaving cotton cloth: be wrapped on the polishing roller with 80~200 purpose dry abrasive papers, the polishing roller is polished with 1000~1700 rev/mins rotating speed backward rotation, removes dust.
9. the construction method of installation of each described Wear-resisting terrace material of claim 1 to 8 is characterized in that: be coated with after the pre-treatment of ground and scrape 300~400 g/ms binding agent, be laid on ground and do seamless or seamed splicing Wear-resisting terrace material is smooth, get final product.
10. according to the construction method of installation of the described Wear-resisting terrace material of claim 9, it is characterized in that: described binding agent is the dual-component polyurethane floor glue.
CN 201110394457 2011-12-02 2011-12-02 Wear-resisting terrace material and installation and construction method thereof Expired - Fee Related CN102492350B (en)

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CN104553156B (en) * 2014-12-29 2016-06-22 浙江志强涂料有限公司 A kind of enhancement mode composite terrace material and preparation method thereof
CN105419567B (en) * 2015-12-31 2018-02-16 中量(福建)环境材料技术有限公司 Assembled epoxy resin terrace
CN106084928A (en) * 2016-06-20 2016-11-09 吴国强 A kind of novel epoxy anticorrosion floor paint
CN107056134B (en) * 2017-04-27 2019-05-17 福州皇家地坪有限公司 Prefabricated aqueous environment protection grinding stone system
CN108760608A (en) * 2018-05-10 2018-11-06 芜湖市黄山松工业地坪新材料有限公司 Industry ground slab corrosion testing device
CN111305510A (en) * 2020-04-02 2020-06-19 杭州麟奇金属材料有限公司 Anti-cracking construction process for building ground

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