CN102429561A - Commercial electrostatic flocking carpet and manufacturing method thereof - Google Patents
Commercial electrostatic flocking carpet and manufacturing method thereof Download PDFInfo
- Publication number
- CN102429561A CN102429561A CN2011100310470A CN201110031047A CN102429561A CN 102429561 A CN102429561 A CN 102429561A CN 2011100310470 A CN2011100310470 A CN 2011100310470A CN 201110031047 A CN201110031047 A CN 201110031047A CN 102429561 A CN102429561 A CN 102429561A
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- plastisol
- fine hair
- electrostatic spinning
- commercial
- carpet
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- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention provides a commercial electrostatic flocking carpet. The carpet is characterized by comprising a bottom back, a plastisol and down feathers, wherein the bottom back is covered by the plastisol; one end of each of the down feathers is arranged in the plastisol; the down feathers and the plane of the commercial flocking carpet form included angles of 60-75 degrees; the down feathers select nylon 6.6 and have fineness of 15 denier and length of 1.5-2.0mm; and the plastisol is a polyvinyl chloride plastisol. The carpet and a manufacturing method thereof have the following beneficial effects that: the polyvinyl chloride plastisol is used as an adhesive, so the down feathers are inserted more deeply, thus improving the fastness and easily improving the flame retardance; and meanwhile, release paper is utilized instead of the original composite base material, thus lowering the cost and ensuring the materials used by the whole product to be relatively simple, more environmentally-friendly and convenient to recover.
Description
Technical field
The present invention relates to carpet applications, particularly a kind of commercial electrostatic spinning carpet and manufacturing approach thereof.
Background technology
Commercial electrostatic spinning carpet is because the desired technical difficulty of this product of manufacturing is high, technology difficulty is big, and causing does not have identical or similar products like on the market.
Commercial flocked carpet requires to have high wear resistance; This just requires the wear-resisting and flocking fastness height of fine hair itself, and all there is the problem of flocking fastness in the mode of present flocking both domestic and external, in addition; Existing commercial flocked carpet generally all adopts compound base cloth; Cost is higher on the one hand, on the other hand, is unfavorable for recycling.
Summary of the invention
It is high to the purpose of this invention is to provide a kind of flocking fastness, has reduced cost, and materials are simple relatively, environmental protection more, commercial electrostatic spinning carpet and the manufacturing approach thereof being convenient to reclaim.
For solving the problems of the technologies described above, the commercial electrostatic spinning carpet of the present invention comprises: the end back of the body; Plastisol covers on the back of the body of the said end fine hair; The one of which end is arranged in the said plastisol, and said fine hair and plane, said flocked carpet place are 60 °～75 ° angles, and said fine hair is selected nylon 6.6 for use; Specification is 15 Denier, and length is 1.5～2.0 millimeters, and said plastisol is that polyvinyl chloride plastic dissolves paste.
The manufacturing approach of commercial electrostatic spinning carpet comprises the steps:
The first step is coated with plastisol on release liners, be implanted into fine hair at plastisol, and plastisol is heated and the fine hair of implanting is fallen mao.
In second step, release liners is peeled off.
In the 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out stamp.
In the 4th step, the polyvinyl chloride and the end back of the body that the plastisol of accomplishing the fine hair stamp is solidify to form carry out compound.
The 5th step, cutting or rolling.
Commercial electrostatic spinning carpet comprises: the end back of the body, and plastisol covers on the back of the body of the said end; Glass fibre is arranged in the said plastisol, and fine hair, one of which end are arranged in the said plastisol; Closely blanket is surperficial with respect to said grid cloth for said fine hair, and said fine hair and plane, said flocked carpet place are 60 °～75 ° angles, and said fine hair is selected nylon 6.6 for use; Specification is 15 Denier, and length is 1.5～2.0 millimeters, and said plastisol is that polyvinyl chloride plastic dissolves paste.
The manufacturing approach of commercial electrostatic spinning carpet comprises the steps:
The first step; Coating ground floor plastisol is covered with glass fibre on ground floor plastisol surface on release liners, is coated with second layer plastisol again at fiberglass surfacing then; Be implanted into fine hair at second layer plastisol, plastisol is heated and the fine hair of implanting is fallen mao.
In second step, release liners is peeled off.
In the 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out stamp.
In the 4th step, the polyvinyl chloride and the end back of the body that the ground floor plastisol of accomplishing the fine hair stamp is solidify to form carry out compound.
The 5th step, cutting or rolling.
Commercial electrostatic spinning carpet of the present invention and manufacturing approach thereof use poly vinyl chloride plastisol as binder, make darker that fine hair inserts, thereby increase fastness; And be easy to improve anti-flammability, and utilize release liners simultaneously, saved original combined bottom back of the body; The manufacturing of flocking and plastic coil is perfectly combined, saved operation, reduced cost through the base material flocking; Also make the entire product materials simple relatively, environmental protection more is convenient to reclaim.
Description of drawings
Fig. 1 is commercial electrostatic spinning carpet of the present invention and manufacturing approach embodiment 1 profile thereof.
Fig. 2 is commercial electrostatic spinning carpet of the present invention and manufacturing approach embodiment 2 profiles thereof.
Fig. 3 is that commercial electrostatic spinning carpet of the present invention and manufacturing approach thereof are executed routine 1 manufacturing approach flow chart.
Fig. 4 is that commercial electrostatic spinning carpet of the present invention and manufacturing approach thereof are executed routine 2 manufacturing approach flow charts.
Description of reference numerals in commercial electrostatic spinning carpet of the present invention and the manufacturing approach accompanying drawing thereof.
| The back of the body at the bottom of the 1- | The 2-plastisol | 3-fine hair | The 4-fiberglass gridding cloth |
| 5-ground floor plastisol | 6-second moulds a layer colloidal sol |
The specific embodiment
Below in conjunction with accompanying drawing commercial electrostatic spinning carpet of the present invention and manufacturing approach thereof are done further explain.
Embodiment 1, like Fig. 1, shown in Figure 3, and the commercial electrostatic spinning carpet of the present invention; Comprise: material is the end back of the body 1 of polyvinyl chloride, covers on the end back of the body 1 and material is the plastisol 2 of polyvinyl chloride, and fine hair 3 is selected nylon 6.6 for use; Specification is 15 Denier; Length is 1.5～2.0 millimeters, and the one of which end is arranged in the plastisol 2, is 60 ° of angles with plane, flocked carpet place.
The manufacturing approach of above-mentioned commercial electrostatic spinning carpet comprises the steps:
The first step, coating plastisol 2 on the high temperature modification release liners, every square metre of liquid glue of glue consumption is at least 400 grams; Be implanted into fine hair 3 at plastisol 2, coated release liners is cured via drying tunnel, drying tunnel temperature is between 150～170 degrees centigrade; Drying time 4～6 minutes; Then, under plastisol 2 not yet cooling situation, fall hair, make itself and carpet belong to the plane and be 60 ° of angles via the hair device that falls that is installed on the production line.
In second step, plastisol 2 solidifies, and forms polyvinyl chloride, and release liners is peeled off.
In the 3rd step, the mode of the 3 employing cylinder printings of the fine hair on the polyvinyl chloride that solidify to form of plastisol 2 of accomplishing down hair is carried out stamp.
In the 4th step, the polyvinyl chloride and the end back of the body 1 that the plastisol 2 of accomplishing fine hair 3 stamps is solidify to form carry out compound.
The 5th step, cutting or rolling.
The manufacturing approach of above-mentioned commercial electrostatic spinning carpet comprises the steps:
The first step, layer colloidal sol 5 is moulded in coating first on the high temperature modification release liners, every square metre of liquid glue of ground floor plastisol 5 glue consumptions at least 300 grams; Then be covered with fiberglass gridding cloth 4 on ground floor plastisol 5 surfaces; Be coated with second layer plastisol 6 again on fiberglass gridding cloth 4 surfaces then, every square metre of liquid glue of second layer plastisol 6 glue consumptions at least 300 grams are implanted into fine hair 3 at second layer plastisol 6 at last; Coated release liners is cured via drying tunnel; Drying tunnel temperature is with between 150～170 degrees centigrade, drying time 4～6 minutes, then; Under the not yet cooling situation of plastisol, fall hair, make itself and carpet belong to the plane and be 60 ° of angles via the hair device that falls that is installed on the production line.
In second step, plastisol 2 solidifies, and forms polyvinyl chloride, and release liners is peeled off.
In the 3rd step, the mode of the 3 employing cylinder printings of the fine hair on the polyvinyl chloride that solidify to form of second layer plastisol 6 of accomplishing down hair is carried out stamp.
In the 4th step, the polyvinyl chloride and the end back of the body 1 that the ground floor plastisol 5 of accomplishing fine hair 3 stamps is solidify to form carry out compound.
The 5th step, cutting or rolling.
Among the present invention the 2nd embodiment; In ground floor plastisol 5 and ground floor plastisol 6, add fiberglass gridding cloth 4; Make that the plastisol solidification effect is better; Can prevent the phenomenon of the foaming on plastisol surface, guarantee to solidify the smooth of back plastisol, also guarantee the intensity of institute's flocking hair 3 from the another one side.
Claims (10)
1. commercial electrostatic spinning carpet is characterized in that, comprising:
The end back of the body;
Plastisol covers on the back of the body of the said end;
Fine hair, the one of which end is arranged in the said plastisol.
2. commercial electrostatic spinning carpet according to claim 1 is characterized in that, said fine hair and plane, said commercial flocked carpet place are 60 °～75 ° angles.
3. commercial electrostatic spinning carpet according to claim 1 and 2 is characterized in that said fine hair is selected nylon 6.6 for use, and specification is 15 Denier, and length is 1.5～2.0 millimeters.
4. commercial electrostatic spinning carpet according to claim 1 is characterized in that, said plastisol is that polyvinyl chloride plastic dissolves paste.
5. commercial electrostatic spinning carpet is characterized in that, comprising:
The end back of the body;
Plastisol covers on the back of the body of the said end;
Glass fibre is arranged in the said plastisol;
Fine hair, one of which end are arranged in the said plastisol, and closely blanket is surperficial with respect to said grid cloth for said fine hair.
6. commercial electrostatic spinning carpet according to claim 5 is characterized in that, said fine hair and plane, said commercial flocked carpet place are 60 °～75 ° angles.
7. according to claim 5 or 6 described commercial electrostatic spinning carpets, it is characterized in that said fine hair is selected nylon 6.6 for use, specification is 15 Denier, and length is 1.5～2.0 millimeters.
8. commercial electrostatic spinning carpet according to claim 5 is characterized in that said plastisol is a Welvic.
9. the manufacturing approach of commercial electrostatic spinning carpet according to claim 4 comprises the steps:
The first step is coated with plastisol on release liners, be implanted into fine hair at plastisol, and plastisol is heated and the fine hair of implanting is fallen mao;
In second step, release liners is peeled off;
In the 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out stamp;
In the 4th step, the polyvinyl chloride and the end back of the body that the plastisol of accomplishing the fine hair stamp is solidify to form carry out compound;
The 5th step, cutting or rolling.
10. the manufacturing approach of commercial electrostatic spinning carpet according to claim 8 comprises the steps:
The first step; Coating ground floor plastisol is covered with glass fibre on ground floor plastisol surface on release liners, is coated with second layer plastisol again at fiberglass surfacing then; Be implanted into fine hair at second layer plastisol, plastisol is heated and the fine hair of implanting is fallen mao;
In second step, release liners is peeled off;
In the 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out stamp;
In the 4th step, the polyvinyl chloride and the end back of the body that the ground floor plastisol of accomplishing the fine hair stamp is solidify to form carry out compound;
The 5th step, cutting or rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110031047.0A CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110031047.0A CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102429561A true CN102429561A (en) | 2012-05-02 |
| CN102429561B CN102429561B (en) | 2014-12-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110031047.0A Expired - Fee Related CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102429561B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783893A (en) * | 2012-09-06 | 2012-11-21 | 郑州华德永佳地毯有限公司 | Secondary manufacturing process of carpet |
| CN103654244A (en) * | 2013-11-29 | 2014-03-26 | 陈棋伟 | Flocked door blanket |
| CN114908570A (en) * | 2022-04-29 | 2022-08-16 | 安徽汉烯科技有限公司 | Base film for graphene oxide coating and preparation method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56140183A (en) * | 1980-03-28 | 1981-11-02 | Takeda Chemical Industries Ltd | Flocked material |
| CN1965117A (en) * | 2004-04-13 | 2007-05-16 | 帝人纤维株式会社 | Napped fabric and process for the production thereof |
| KR100946796B1 (en) * | 2009-07-02 | 2010-03-11 | (주)타스지혁 | Manufacturing method of the flocking type carpet tile |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| JP2010214682A (en) * | 2009-03-16 | 2010-09-30 | Nagoya Institute Of Technology | Flexible libretto, method of manufacturing the same, and method of manufacturing object with flexible libretto |
| CN101953620A (en) * | 2009-07-20 | 2011-01-26 | 邱志强 | Coil PVC (Polyvinyl Chloride) flocked carpet |
-
2011
- 2011-01-28 CN CN201110031047.0A patent/CN102429561B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56140183A (en) * | 1980-03-28 | 1981-11-02 | Takeda Chemical Industries Ltd | Flocked material |
| CN1965117A (en) * | 2004-04-13 | 2007-05-16 | 帝人纤维株式会社 | Napped fabric and process for the production thereof |
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| JP2010214682A (en) * | 2009-03-16 | 2010-09-30 | Nagoya Institute Of Technology | Flexible libretto, method of manufacturing the same, and method of manufacturing object with flexible libretto |
| KR100946796B1 (en) * | 2009-07-02 | 2010-03-11 | (주)타스지혁 | Manufacturing method of the flocking type carpet tile |
| CN101953620A (en) * | 2009-07-20 | 2011-01-26 | 邱志强 | Coil PVC (Polyvinyl Chloride) flocked carpet |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783893A (en) * | 2012-09-06 | 2012-11-21 | 郑州华德永佳地毯有限公司 | Secondary manufacturing process of carpet |
| CN102783893B (en) * | 2012-09-06 | 2013-12-18 | 郑州华德永佳地毯有限公司 | Secondary manufacturing process of carpet |
| CN103654244A (en) * | 2013-11-29 | 2014-03-26 | 陈棋伟 | Flocked door blanket |
| CN114908570A (en) * | 2022-04-29 | 2022-08-16 | 安徽汉烯科技有限公司 | Base film for graphene oxide coating and preparation method thereof |
| CN114908570B (en) * | 2022-04-29 | 2023-11-17 | 安徽汉烯科技有限公司 | Base film for graphene oxide coating and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102429561B (en) | 2014-12-10 |
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Granted publication date: 20141210 Termination date: 20170128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |