CN101953620A - Coil PVC (Polyvinyl Chloride) flocked carpet - Google Patents

Coil PVC (Polyvinyl Chloride) flocked carpet Download PDF

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Publication number
CN101953620A
CN101953620A CN2009101832998A CN200910183299A CN101953620A CN 101953620 A CN101953620 A CN 101953620A CN 2009101832998 A CN2009101832998 A CN 2009101832998A CN 200910183299 A CN200910183299 A CN 200910183299A CN 101953620 A CN101953620 A CN 101953620A
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pvc
coiled material
layer
coil
carpet
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CN2009101832998A
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邱志强
王先美
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Individual
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Priority to CN2009101832998A priority Critical patent/CN101953620A/en
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Abstract

The invention discloses a coil PVC (Polyvinyl Chloride) flocked carpet which comprises a coil PVC base layer and a flock layer, wherein the coil PVC base layer comprises a first PVC foaming layer, a glass fiber mesh layer, a second PVC foaming layer and a PVC anti-skidding base layer; the glass fiber mesh layer is clamped between the first PVC foaming layer and the second PVC foaming layer; the PVC anti-skidding base layer is fixed on the lower surface of the second PVC foaming layer; a flocked glue layer is coated on the upper surface of the coil PVC base layer; and the flock layer is adhered to the upper surface of the coil PVC base layer by the flocked glue layer and is formed by densely arranging a plurality of independent flocks, and all the flocks are vertically adhered to the upper surface of the coil PVC base layer. The coil PVC flocked carpet has the advantages of easy cleaning, noise prevention, moth prevention, flame retardancy, water tightness, mould prevention, abrasion resistance, static electricity resistance, and the like and has comfortable and soft hand feeling and foot feeling and strong pattern representability.

Description

Coiled material PVC flocked carpet
Technical field
The present invention relates to a kind of daily necessities, especially a kind of flocked carpet.
Background technology
The making of carpet is with a long history with use, is accompanied by human life and development always.The various countries various nationalities just have very superior carpet weaving technology from ancient times, produce the carpet of varied preciousness.
Along with development of science and technology, chemical fibre has been applied in the carpet weaving, makes more mechanization of carpet weaving, product more diversified, and greatly reduces cost.
But no matter be traditional manual pure wool blanket or be the carpet of raw material machinery production with chemical fibres such as acrylic fibers or terylene, all belong to the fabric carpet, all be to be interwoven by the fiber longitude and latitude, in order to make its fluffy softness, have to increase fabric thickness or fabric face is carried out the plucking processing, cause its surface easily to be sheltered evil people and countenance evil practices, easily harden, elasticity reduces gradually; This type of carpet can not cut, and can cause the loose hair that falls after the incision; And in use also there is following shortcoming in this type of carpet: not easy cleaning, non-favorable moth-proof, flame retardant effect difference and non-watertight mildew-resistant.
Some rubber carpets also occurred on the market now, a class is exactly to stick on rubber layer on the lower surface of fabric carpet, except the elasticity that can improve carpet, does not still break away from the defective of fabric carpet; Also having a class is directly to be coated with the glue-line that mixes the band fiber on rubber layer, and the machine direction on this class rubber carpet surface is mixed and disorderly, still easily shelters evil people and countenance evil practices, easily hardens, easy cleaning not.
Also have now some PVC tufting carpet tiles on the market, be spliced by the tufted carpet unit of some bulks, its technology is simple, and is with low content of technology, makes its use have limitation because its seam reaches defective such as pattern dullness more.
Summary of the invention
In order to overcome above-mentioned defective, the invention provides a kind of coiled material PVC flocked carpet, this carpet has easy cleaning, anti-noise, favorable moth-proof, fire-retardant, waterproof, mildew-resistant, advantage such as wear-resisting and antistatic, and feel and feel comfortable soft, the pattern expressive force is strong.
The present invention for the technical scheme that solves its technical problem and adopt is:
A kind of coiled material PVC flocked carpet, comprise coiled material PVC basic unit and tapetum, described coiled material PVC basic unit is by a PVC foaming layer, the glass fiber mesh layer of cloth, the 2nd PVC foaming layer and PVC anti-slip bottom layer are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles the flocking glue-line, described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.Sandwich the structure that the glass fiber mesh layer of cloth is constituted between first and second PVC foaming layer, its size changing rate≤0.1%, not yielding, and possess waterproof, sound insulation, function such as anti-skidding and fire-retardant simultaneously.
Further technical scheme of the present invention is:
The material of each fine hair of described tapetum adopts nylon-66.On every square metre of coiled material PVC flocked carpet 80,000,000 nylon-66s are arranged approximately, density is higher 10 times than the fine carpet of general pin.Because every nylon-66 is erect by the flocking glue-line of brute force and is sticked at coiled material PVC basic unit upper surface, accomplish " Gen Genli " less than, do not fall hair, avoided traditional tufted carpet wire drawing, reel off raw silk from cocoons and drinking-water etc.The tapetum that is made of nylon-66 possesses superpower crocking resistance and splendid recoverability, and has sound absorption function, can fully absorb the sound wave that conducts in the air, is specially adapted to require the place of low noise and the place of quiet mastery.And nylon-66 itself has advantages such as favorable moth-proof, fire-retardant, mildew-resistant and easy cleaning, comfortable feel.
Described tapetum upper surface printing and dyeing have required color and floral designs.Because this coiled material PVC flocked carpet is the coiled material formula, is a kind of pavement of view picture, have bigger complete blanket face than the general block tufted carpet that splices, can print significantly pattern and more complicated pattern attractive in appearance.
Be pressed with embossing on the described PVC anti-slip bottom layer lower surface.This is a known technology, and embossing can be played anti-skidding effect.
Described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.This adhesive can make electrostatic spinning finish rapidly, and tapetum firmly is fixed in coiled material PVC basic unit upper surface, accomplishes not lose hair or feathers, do not fall hair, is added with efficient flame-retarding agent in this adhesive to reach national fire-protection rating.
Described coiled material PVC flocked carpet width is 1~2 meter, and length is 10~15 meters, and thickness is 4~6 millimeters.
The invention has the beneficial effects as follows:
1, easy cleaning: scrub and blot and get final product, oil stain can clean with a small amount of washing agent;
2, anti-noise: every square metre of that ten million root of pact is erect villus fiber and is formed numerous wave absorption point, decomposes rapidly and absorbs and clash into sound wave, is equivalent to a large-scale shock absorber, and attraction coefficient more is far superior to other pavement greater than general carpet;
3, favorable moth-proof: the mothproof performance of nylon-66 is far superior to other material, and general carpet does not possess;
4, fire-retardant: as to meet national fire-protection rating Bf1 level;
5, waterproof, mildew-resistant: the fine hair of setting can not sheltered evil people and countenance evil practices, residual moisture not, and microorganism can't survive, can be not mouldy;
6, wear-resisting: dry grinding is more than 6500 times, and wet-milling is more than 2500 times;
7, antistatic;
8, feel and feel are comfortable, soft;
9, the pattern expressive force is strong: different colours is applicable to different places with the flower type, as multiple places such as commercial hotel, high-grade office building, library, kindergarten, the home for the aged, hospital ward, gymnasium, leisure club, high-grade clothing shop and families.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Embodiment: a kind of coiled material PVC flocked carpet, comprise coiled material PVC basic unit and tapetum 1, described coiled material PVC basic unit is by a PVC foaming layer 2, glass fiber mesh layer of cloth 3, the 2nd PVC foaming layer 4 and PVC anti-slip bottom layer 5 are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles flocking glue-line 6, described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.Sandwich the structure that the glass fiber mesh layer of cloth is constituted between first and second PVC foaming layer, its size changing rate≤0.1%, not yielding, and possess waterproof, sound insulation, function such as anti-skidding and fire-retardant simultaneously.
The material of each fine hair of described tapetum adopts nylon-66.On every square metre of coiled material PVC flocked carpet 80,000,000 nylon-66s are arranged approximately, density is higher 10 times than the fine carpet of general pin.Because every nylon-66 is erect by the flocking glue-line of brute force and is sticked at coiled material PVC basic unit upper surface, accomplish " Gen Genli " less than, do not fall hair, avoided traditional tufted carpet wire drawing, reel off raw silk from cocoons and drinking-water etc.The tapetum that is made of nylon-66 possesses superpower crocking resistance and splendid recoverability, and has sound absorption function, can fully absorb the sound wave that conducts in the air, is specially adapted to require the place of low noise and the place of quiet mastery.And nylon-66 itself has advantages such as favorable moth-proof, fire-retardant, mildew-resistant and easy cleaning, comfortable feel.
Described tapetum upper surface printing and dyeing have required color and floral designs.Because this coiled material PVC flocked carpet is the coiled material formula, is a kind of pavement of view picture, have bigger complete blanket face than the general block tufted carpet that splices, can print significantly pattern and more complicated pattern attractive in appearance.
Be pressed with embossing on the described PVC anti-slip bottom layer lower surface.This is a known technology, and embossing can be played anti-skidding effect.
Described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.This adhesive can make electrostatic spinning finish rapidly, and tapetum firmly is fixed in coiled material PVC basic unit upper surface, accomplishes not lose hair or feathers, do not fall hair, is added with efficient flame-retarding agent in this adhesive to reach national fire-protection rating.
Described coiled material PVC flocked carpet width is 1~2 meter, and length is 10~15 meters, and thickness is 4~6 millimeters.
The production technology of this coiled material PVC flocked carpet is as follows:
The PVC coiled material unreels → and PVC coiled material blade coating static flocking adhesive → PVC coiled material enters electrostatic spinning chamber flocking → unnecessary fine hair and reclaims → enter 12 meters drying baker oven dry → fine hair and reclaim → enter the cooling group once more and cool off → enter static eraser and eliminate 12 meters drying bakers of static → enter cylinder press printing pattern → enter and dry → enter the cooling group and cool off → enter surperficial carding machine combing fine hair → cutting edge → rolling → quality inspection bundling → packing.

Claims (6)

1. coiled material PVC flocked carpet, it is characterized in that: comprise coiled material PVC basic unit and tapetum (1), described coiled material PVC basic unit is by a PVC foaming layer (2), glass fiber mesh layer of cloth (3), the 2nd PVC foaming layer (4) and PVC anti-slip bottom layer (5) are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles flocking glue-line (6), described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.
2. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: the material of each fine hair of described tapetum adopts nylon-66.
3. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: described tapetum upper surface printing and dyeing have required color and floral designs.
4. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: be pressed with embossing on the described PVC anti-slip bottom layer lower surface.
5. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.
6. as the described coiled material PVC of one of claim 1 to 5 flocked carpet, it is characterized in that: described coiled material PVC flocked carpet width is 1~2 meter, and length is 10~15 meters, and thickness is 4~6 millimeters.
CN2009101832998A 2009-07-20 2009-07-20 Coil PVC (Polyvinyl Chloride) flocked carpet Pending CN101953620A (en)

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CN2009101832998A CN101953620A (en) 2009-07-20 2009-07-20 Coil PVC (Polyvinyl Chloride) flocked carpet

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Application Number Priority Date Filing Date Title
CN2009101832998A CN101953620A (en) 2009-07-20 2009-07-20 Coil PVC (Polyvinyl Chloride) flocked carpet

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102429562A (en) * 2011-01-28 2012-05-02 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN102429561A (en) * 2011-01-28 2012-05-02 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN103144564A (en) * 2013-03-21 2013-06-12 株洲时代新材料科技股份有限公司 PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof
CN103315609A (en) * 2013-06-27 2013-09-25 苏州工业园区依利电子贸易有限公司 Complex carpet
CN103921514A (en) * 2014-04-24 2014-07-16 爱谱诗(苏州)服装有限公司 Novel sound insulation fabric
CN104127101A (en) * 2014-08-22 2014-11-05 威海市山花地毯集团有限公司 Method for manufacturing mute PVC bottom modular carpet
CN108193514A (en) * 2017-02-20 2018-06-22 湖北福登智能科技股份有限公司 A kind of preparation method of broad-spectrum antiseptic type anion carpet
CN108659731A (en) * 2017-03-27 2018-10-16 日本绒毡株式会社 Ceramic tile carpet
CN112056907A (en) * 2019-06-11 2020-12-11 襄阳富黄汽车内饰件有限公司 Environment-friendly sound-absorbing heat-insulating PTEB carpet and processing method thereof
CN112277407A (en) * 2020-10-28 2021-01-29 大块建材开发(江苏)有限公司 Carpet-like flocked LVT floor and production method thereof

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102429562B (en) * 2011-01-28 2014-12-10 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN102429561A (en) * 2011-01-28 2012-05-02 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN102429562A (en) * 2011-01-28 2012-05-02 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN102429561B (en) * 2011-01-28 2014-12-10 上海峻极实业发展有限公司 Commercial electrostatic flocking carpet and manufacturing method thereof
CN103144564A (en) * 2013-03-21 2013-06-12 株洲时代新材料科技股份有限公司 PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof
CN103144564B (en) * 2013-03-21 2015-05-20 株洲时代新材料科技股份有限公司 PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof
CN103315609A (en) * 2013-06-27 2013-09-25 苏州工业园区依利电子贸易有限公司 Complex carpet
CN103921514A (en) * 2014-04-24 2014-07-16 爱谱诗(苏州)服装有限公司 Novel sound insulation fabric
CN104127101A (en) * 2014-08-22 2014-11-05 威海市山花地毯集团有限公司 Method for manufacturing mute PVC bottom modular carpet
CN108193514A (en) * 2017-02-20 2018-06-22 湖北福登智能科技股份有限公司 A kind of preparation method of broad-spectrum antiseptic type anion carpet
CN108659731A (en) * 2017-03-27 2018-10-16 日本绒毡株式会社 Ceramic tile carpet
CN112056907A (en) * 2019-06-11 2020-12-11 襄阳富黄汽车内饰件有限公司 Environment-friendly sound-absorbing heat-insulating PTEB carpet and processing method thereof
CN112277407A (en) * 2020-10-28 2021-01-29 大块建材开发(江苏)有限公司 Carpet-like flocked LVT floor and production method thereof

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Application publication date: 20110126