CN102343605A - Production process for formaldehyde-free integrated finger joint laminated board - Google Patents

Production process for formaldehyde-free integrated finger joint laminated board Download PDF

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Publication number
CN102343605A
CN102343605A CN2010102462327A CN201010246232A CN102343605A CN 102343605 A CN102343605 A CN 102343605A CN 2010102462327 A CN2010102462327 A CN 2010102462327A CN 201010246232 A CN201010246232 A CN 201010246232A CN 102343605 A CN102343605 A CN 102343605A
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CN
China
Prior art keywords
vulcabond
formaldehyde
water
production technology
diisocyanate
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Pending
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CN2010102462327A
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Chinese (zh)
Inventor
倪红波
刁晓松
胡永生
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Shanghai Nuoke Chemical New Materials Co., Ltd.
Shanghai Ruco Chem Biological Technology Co., Ltd.
Shanghai Yuling Environmental Protection Technology Co.,Ltd.
Original Assignee
SHANGHAI YULING ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Priority to CN2010102462327A priority Critical patent/CN102343605A/en
Publication of CN102343605A publication Critical patent/CN102343605A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a production process for a formaldehyde-free integrated finger joint laminated board. Core board strips are formed through hot pressing or cold pressing via an adhesive. The production process is characterized in that: the adhesive consists of a main agent, a filler and a curing agent in a weight ratio of 1:(0.01-0.50):(0.01-0.50). The production process has the main technical characteristics that: by a formaldehyde-free adhesive technology is adopted, and a free formaldehyde release source is absent, so that a formaldehyde-free integrated finger joint laminated board product is obtained. The performance indexes of the product meet the requirement of the highest international standard, F four star of JAS233-2003 Japanese Agricultural Standards for Ordinary Plywood; and the formaldehyde emission is less than 0.3 milligram/liter.

Description

The production technology of formaldehydeless integrated finger plate
Technical field
The present invention relates to the production technology of furniture, the used formaldehydeless integrated finger plate of decoration industry.
Background technology
Along with the raising that people require indoor environment, the burst size of methanal in the wood-based plate more and more receives publicity, and research and development are efficient, the development that becomes the wood-based plate field of environmental friendliness and cheap adhesive becomes.In recent years aspect scientific research and development, achieve notable results; Develop adhesive such as low toxicity urea-formaldehyde glue, quick cured phenolic glue, artificial low pressure short period veneer resin, high-performance copolymer emulsion, furtherd investigate tannin glue, sulphite sol, cement, gypsum inorganic adhesive.When China's wood-based panel industry develops rapidly with the speed that exceeds national economy average growth rate number, also obtain corresponding growth as supporting with it adhesive.
Calendar year 2001, China has worked out standard GB 18580-2001 " formaldehyde discharges and limits the quantity of in indoor decorating material---wood-based plate and the goods thereof ", and executes since on January 1st, 2002.But the existing market situation, the production people of glued board is main with three-aldehyde glue still, mainly comes from cost consideration, therefore, the burst size of methanal phenomenon that exceeds standard is more serious.The central layer that integrated finger plate is made up of little plank is through the adhesive hot pressing or the glued board of colding pressing and forming, and its typical binders is still for three-aldehyde glue is main at present, and people healthy caused certain harm.
Summary of the invention
Technical problem to be solved by this invention provides a kind of production technology of formaldehydeless integrated finger plate.
The production technology of the integrated finger plate of environment-friendly type of the present invention is to be passed through hot pressing or cold pressing through adhesive by central layer to form, and it is characterized in that the weight of said adhesive consists of: main glue: filler: curing agent=1: 0.01~0.50: 0.01~0.50.
Major technique characteristics of the present invention are through not containing the adhesive technology of formaldehyde, thoroughly stopping the release source of free formaldehyde, thereby obtain formaldehydeless integrated finger panel products.This product performance index meets the requirement of JAS233-2003 " JAS of common plywood " F ☆ ☆ ☆ ☆, and burst size of methanal is less than 0.3 mg/litre.
Mainly consisting of of adhesive master glue of the present invention: polyvinyl alcohol; Polystyrene-acrylate; Polyvinyl acetate; butadiene-styrene rubber; water-soluble or water-dispersible polyester; polyethylene vinyl acetate resin, polyacrylate-vinylacetate, wherein any or also can be above-mentioned any several types compound.
The filler of adhesive of the present invention mainly consists of flour, starch, precipitated calcium carbonate, powdered whiting; Ordinary calcium carbonate, calcium carbonate activated, kaolin, talcum powder; Swelled ground, carbon black, white carbon, wherein any or also can be above-mentioned any several types compound.
The curing agent of adhesive of the present invention mainly consists of polymeric multi isocyanate, water dispersible polyisocyanates, blocked polyisocyanate, aziridine, carbodiimides, epoxy silane one or more mixtures wherein.
As required, can in the aqueous systems of aqueous adhesive of the present invention, add additive and auxiliary agent commonly used.For example: curing agent, pigment, dyestuff, antitack agent, dispersion stabilizer, viscosity modifier, levelling agent, anti-gelating agent, light stabilizer, antioxidant, ultra-violet absorber, plasticizer, lubricant, antistatic agent, reinforcing agent, catalyst etc.
The specific embodiment: following embodiment further specifies of the present invention, rather than limits scope of the present invention.
Embodiment 1
Adhesive formulation is: main glue: flour: polymeric MDI=1: 0.30: 0.25
The weight of main glue consists of: 80 parts of polyvinyl alcohol, 10 parts of polyvinyl acetate, 10 parts of butyl polyacrylate-vinylacetates.
Integrated finger board production technology: dry China fir lath carries out mortise earlier; Then tenon is carried out hand spray; Being extruded a part with glue from finger tenon both sides is as the criterion; The China fir lath carries out after the joggle, and manual gluing is carried out in China fir lath side, adopts automatic finger joint machine to carry out the continuity finger; Cut into the integrated sheet material of wide 1.25m; Carry out fine sand light again, cutting into specification at last is wide 1.22m, long 2.44m, and thickness is 0.015m.
Embodiment 2
Adhesive formulation is: main glue: starch: polymethylene multi-phenenyl isocyanate=1: 0.20: 0.50
The weight of main glue consists of: 40 parts of polyvinyl alcohol, 30 parts of polyvinyl acetate, water can disperse 20 parts of polyester.
Integrated finger board production technology: dry China fir lath carries out mortise earlier; Then tenon is carried out hand spray; Being extruded a part with glue from finger tenon both sides is as the criterion; Open falcon China fir lath and carry out after the joggle, manual gluing is carried out in China fir lath side, adopts automatic finger joint machine to carry out the continuity finger; Cut into the integrated sheet material of wide 1.25m; Carry out fine sand light again, cutting into specification at last is wide 1.22m, long 2.44m, and thickness is 0.018m.

Claims (11)

1. the production technology of formaldehydeless integrated finger plate is to be passed through hot pressing or cold pressing through adhesive by central layer to form, and it is characterized in that the weight of said adhesive consists of: host: filler: curing agent=1: 0.01~0.50: 0.01~0.50.
2. production technology according to claim 1; It is characterized in that mainly consisting of of said host: polyvinyl alcohol; Polystyrene-acrylate; Polyvinyl acetate; butadiene-styrene rubber, water-soluble or water-dispersible polyester, polyethylene vinyl acetate resin; polyacrylate-vinylacetate, wherein any or also can be above-mentioned any several types compound.
3. production technology according to claim 1 is characterized in that mainly consisting of of said filler: flour, starch; Precipitated calcium carbonate; Powdered whiting, ordinary calcium carbonate, calcium carbonate activated; Kaolin; Talcum powder, swelled ground, carbon black; White carbon, wherein any or also can be above-mentioned any several types compound.
4. production technology according to claim 1; It is characterized in that mainly consisting of of said curing agent: polymeric multi isocyanate, water dispersible polyisocyanates, blocked polyisocyanate, aziridine, carbodiimides, epoxy silane one or more mixtures wherein.
5. production technology according to claim 2; It is characterized in that synthesizing of said water-soluble or water-dispersible polyester: with polyester waste material; Polyalcohol; M-phthalic acid dibasic ester-5-sodium sulfonate; Drop in agitated reactor at by weight ratio 1: 1.5-10: 0.1~1; Add catalyst; Under nitrogen protection; Stir and progressively intensification; Between 180-250 ℃, carry out alcoholysis and ester exchange reaction; There is little molecule cut to produce; Reaction to do not have that cut produces and system becomes evenly till; Be the terminal point of alcoholysis, steam and remove unnecessary polyalcohol, obtain water-soluble or the water dispersible polyester polyalcohol.
6. method as claimed in claim 4; It is characterized in that polymeric multi isocyanate is by toluene di-isocyanate(TDI), 1; 6-hexamethylene diisocyanate, 1; 12-ten dimethylene diisocyanates, IPDI, diphenyl methane 4; 4-vulcabond, double-hexyl methane vulcabond; XDI, naphthalene-1; 5-vulcabond, Methylcyclohexyl diisocyanate, tetramethylxylylene diisocyanate, and the condensate of above-mentioned polyisocyanates or EVA.
7. method as claimed in claim 4; It is characterized in that the water dispersible polyisocyanates is by toluene di-isocyanate(TDI); 1; The 6-hexamethylene diisocyanate; 1; 12-ten dimethylene diisocyanates; IPDI; Diphenyl methane 4; The 4-vulcabond; The double-hexyl methane vulcabond; XDI; Naphthalene-1; The 5-vulcabond; Methylcyclohexyl diisocyanate; Tetramethylxylylene diisocyanate; And the tripolymer of above-mentioned polyisocyanates and/or biuret, with the substance reaction that helps emulsification or aqueous dispersion or mix and get.
8. method as claimed in claim 4; It is characterized in that blocked polyisocyanate is by toluene di-isocyanate(TDI), 1; 6-hexamethylene diisocyanate, 1; 12-ten dimethylene diisocyanates, IPDI, diphenyl methane 4; 4-vulcabond, double-hexyl methane vulcabond; XDI, naphthalene-1; 5-vulcabond, Methylcyclohexyl diisocyanate, tetramethylxylylene diisocyanate; And above-mentioned polyisocyanate trimer and/or biuret, get with the sealer reaction.
9. method as claimed in claim 4 is characterized in that used carbodiimides is N, N-diisopropyl carbodiimides, N, N-dicyclohexyl carbodiimide.
10. method as claimed in claim 4 is characterized in that used aziridine is N-methylaziridine, N-butyl aziridine, the 2-methylaziridine.
11. method as claimed in claim 4 is characterized in that used epoxy silane is C 2H 4O (CH 2) nSiX 3(n is an integer, and X is CH 3O, C 2H 5O, CH 3OC 2H 4O).
CN2010102462327A 2010-08-06 2010-08-06 Production process for formaldehyde-free integrated finger joint laminated board Pending CN102343605A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103570985A (en) * 2013-10-09 2014-02-12 中国石油化工股份有限公司 Water-swelling rubber composite material, and preparation method and application thereof
CN107512722A (en) * 2017-07-10 2017-12-26 中国路桥工程有限责任公司 Adjust the expansile method of black cotton regur soil
CN107571347A (en) * 2017-09-01 2018-01-12 南宁市森雄木业有限公司 A kind of adhesion process of finger-jointed plate
CN115556199A (en) * 2022-10-20 2023-01-03 连云港金派木业有限公司 Inorganic straw-solid wood composite board and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1128276A (en) * 1995-07-04 1996-08-07 中国石化乌鲁木齐石油化工总厂 Modified polyester prepared from polyester waste and polyurethane paint prepared from polyester
US5626705A (en) * 1995-06-07 1997-05-06 Weyerhaeuser Company Rapid setting adhesive and method of its use
US5679191A (en) * 1995-07-20 1997-10-21 Robinson; T. Lee Method of fabricating trailer length platform truck flooring
CN201031488Y (en) * 2007-04-13 2008-03-05 绿之嘉木业有限公司 Birch finger-joint material assembled floor-board
CN201037303Y (en) * 2007-04-13 2008-03-19 绿之嘉木业有限公司 Fir wood finger joint lumber assembly floor
CN201037300Y (en) * 2007-04-13 2008-03-19 绿之嘉木业有限公司 Pine wood finger joint lumber assembly floor
CN101709211A (en) * 2009-12-03 2010-05-19 东营市盛基环保工程有限公司 Nonformaldehyde nonpoisonous adhesive and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5626705A (en) * 1995-06-07 1997-05-06 Weyerhaeuser Company Rapid setting adhesive and method of its use
CN1128276A (en) * 1995-07-04 1996-08-07 中国石化乌鲁木齐石油化工总厂 Modified polyester prepared from polyester waste and polyurethane paint prepared from polyester
US5679191A (en) * 1995-07-20 1997-10-21 Robinson; T. Lee Method of fabricating trailer length platform truck flooring
CN201031488Y (en) * 2007-04-13 2008-03-05 绿之嘉木业有限公司 Birch finger-joint material assembled floor-board
CN201037303Y (en) * 2007-04-13 2008-03-19 绿之嘉木业有限公司 Fir wood finger joint lumber assembly floor
CN201037300Y (en) * 2007-04-13 2008-03-19 绿之嘉木业有限公司 Pine wood finger joint lumber assembly floor
CN101709211A (en) * 2009-12-03 2010-05-19 东营市盛基环保工程有限公司 Nonformaldehyde nonpoisonous adhesive and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103570985A (en) * 2013-10-09 2014-02-12 中国石油化工股份有限公司 Water-swelling rubber composite material, and preparation method and application thereof
CN107512722A (en) * 2017-07-10 2017-12-26 中国路桥工程有限责任公司 Adjust the expansile method of black cotton regur soil
CN107571347A (en) * 2017-09-01 2018-01-12 南宁市森雄木业有限公司 A kind of adhesion process of finger-jointed plate
CN115556199A (en) * 2022-10-20 2023-01-03 连云港金派木业有限公司 Inorganic straw-solid wood composite board and preparation method thereof

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Owner name: SHANGHAI NUOKE BIOTECH CO., LTD. SHANGHAI NUOKE CH

Effective date: 20130605

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Effective date of registration: 20130605

Address after: 201612 Shanghai Caohejing hi tech park in Songjiang Xinzhuan Highway No. 518, building 2, Room 501

Applicant after: Shanghai Yuling Environmental Protection Technology Co.,Ltd.

Applicant after: Shanghai Ruco Chem Biological Technology Co., Ltd.

Applicant after: Shanghai Nuoke Chemical New Materials Co., Ltd.

Address before: 201612, No. 518, No. 2, No. nine brick road, Xinqiao Road, Xinqiao Town, Shanghai, Songjiang District, 5F

Applicant before: Shanghai Yuling Environmental Protection Technology Co.,Ltd.

C02 Deemed withdrawal of patent application after publication (patent law 2001)
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Application publication date: 20120208