Background technology
Along with the raising that people require indoor environment, the burst size of methanal in the wood-based plate more and more receives publicity, and research and development are efficient, the development that becomes the wood-based plate field of environmental friendliness and cheap adhesive becomes.In recent years aspect scientific research and development, achieve notable results; Develop adhesive such as low toxicity urea-formaldehyde glue, quick cured phenolic glue, artificial low pressure short period veneer resin, high-performance copolymer emulsion, furtherd investigate tannin glue, sulphite sol, cement, gypsum inorganic adhesive.When China's wood-based panel industry develops rapidly with the speed that exceeds national economy average growth rate number, also obtain corresponding growth as supporting with it adhesive.
Calendar year 2001, China has worked out standard GB 18580-2001 " formaldehyde discharges and limits the quantity of in indoor decorating material---wood-based plate and the goods thereof ", and executes since on January 1st, 2002.But the existing market situation, the production people of glued board is main with three-aldehyde glue still, mainly comes from cost consideration, therefore, the burst size of methanal phenomenon that exceeds standard is more serious.The central layer that integrated finger plate is made up of little plank is through the adhesive hot pressing or the glued board of colding pressing and forming, and its typical binders is still for three-aldehyde glue is main at present, and people healthy caused certain harm.
Summary of the invention
Technical problem to be solved by this invention provides a kind of production technology of formaldehydeless integrated finger plate.
The production technology of the integrated finger plate of environment-friendly type of the present invention is to be passed through hot pressing or cold pressing through adhesive by central layer to form, and it is characterized in that the weight of said adhesive consists of: main glue: filler: curing agent=1: 0.01~0.50: 0.01~0.50.
Major technique characteristics of the present invention are through not containing the adhesive technology of formaldehyde, thoroughly stopping the release source of free formaldehyde, thereby obtain formaldehydeless integrated finger panel products.This product performance index meets the requirement of JAS233-2003 " JAS of common plywood " F ☆ ☆ ☆ ☆, and burst size of methanal is less than 0.3 mg/litre.
Mainly consisting of of adhesive master glue of the present invention: polyvinyl alcohol; Polystyrene-acrylate; Polyvinyl acetate; butadiene-styrene rubber; water-soluble or water-dispersible polyester; polyethylene vinyl acetate resin, polyacrylate-vinylacetate, wherein any or also can be above-mentioned any several types compound.
The filler of adhesive of the present invention mainly consists of flour, starch, precipitated calcium carbonate, powdered whiting; Ordinary calcium carbonate, calcium carbonate activated, kaolin, talcum powder; Swelled ground, carbon black, white carbon, wherein any or also can be above-mentioned any several types compound.
The curing agent of adhesive of the present invention mainly consists of polymeric multi isocyanate, water dispersible polyisocyanates, blocked polyisocyanate, aziridine, carbodiimides, epoxy silane one or more mixtures wherein.
As required, can in the aqueous systems of aqueous adhesive of the present invention, add additive and auxiliary agent commonly used.For example: curing agent, pigment, dyestuff, antitack agent, dispersion stabilizer, viscosity modifier, levelling agent, anti-gelating agent, light stabilizer, antioxidant, ultra-violet absorber, plasticizer, lubricant, antistatic agent, reinforcing agent, catalyst etc.
The specific embodiment: following embodiment further specifies of the present invention, rather than limits scope of the present invention.
Embodiment 1
Adhesive formulation is: main glue: flour: polymeric MDI=1: 0.30: 0.25
The weight of main glue consists of: 80 parts of polyvinyl alcohol, 10 parts of polyvinyl acetate, 10 parts of butyl polyacrylate-vinylacetates.
Integrated finger board production technology: dry China fir lath carries out mortise earlier; Then tenon is carried out hand spray; Being extruded a part with glue from finger tenon both sides is as the criterion; The China fir lath carries out after the joggle, and manual gluing is carried out in China fir lath side, adopts automatic finger joint machine to carry out the continuity finger; Cut into the integrated sheet material of wide 1.25m; Carry out fine sand light again, cutting into specification at last is wide 1.22m, long 2.44m, and thickness is 0.015m.
Embodiment 2
Adhesive formulation is: main glue: starch: polymethylene multi-phenenyl isocyanate=1: 0.20: 0.50
The weight of main glue consists of: 40 parts of polyvinyl alcohol, 30 parts of polyvinyl acetate, water can disperse 20 parts of polyester.
Integrated finger board production technology: dry China fir lath carries out mortise earlier; Then tenon is carried out hand spray; Being extruded a part with glue from finger tenon both sides is as the criterion; Open falcon China fir lath and carry out after the joggle, manual gluing is carried out in China fir lath side, adopts automatic finger joint machine to carry out the continuity finger; Cut into the integrated sheet material of wide 1.25m; Carry out fine sand light again, cutting into specification at last is wide 1.22m, long 2.44m, and thickness is 0.018m.