CN102319676A - Bag-breaking and sorting integrated equipment for municipal domestic waste - Google Patents
Bag-breaking and sorting integrated equipment for municipal domestic waste Download PDFInfo
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- CN102319676A CN102319676A CN201110167429A CN201110167429A CN102319676A CN 102319676 A CN102319676 A CN 102319676A CN 201110167429 A CN201110167429 A CN 201110167429A CN 201110167429 A CN201110167429 A CN 201110167429A CN 102319676 A CN102319676 A CN 102319676A
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Abstract
The invention discloses bag-breaking and sorting integrated equipment for municipal domestic waste. The equipment mainly comprises a bag breaking and crushing device, a drive device, a material cleaning device, a composite sorting device, a discharging device and the like. Serrated knives on a roller row in the bag breaking and crushing device perform effective bag breaking on bagged and mixed municipal domestic waste and full crush on organisms; material cleaning mechanisms of rollers and the serrated knives can ensure the winding-free continuous operation of garbage bag breaking; and the equipment does not perform forced crushing on articles which are difficult to crush so as to avoid adverse effects of crushed brick and stone slag on the composting of the organisms, and the harm of crushed waste batteries and the like. The cost of the equipment can be reduced; and the abrasion of blades and the operation cost of the crushing energy consumption and the like are reduced. By adopting an advanced integrated sorting technology, the composite sorting device is used for thoroughly sorting the garbage subjected to bag breaking, and sorting high-purity components such as plastic bags, organisms, inorganic matters, plastic containers, soft packages, glass bottles, waste metal, batteries and the like, thereby contributing to the recycling of various resources.
Description
Technical field
The present invention relates to the sorting integrated equipment of the broken bag of a kind of domestic waste, this equipment belongs to the solid waste process field.
Background technology
China's domestic waste accumulation volume of cargo in storage has reached 7,000,000,000 tons, takes up an area of about more than 80 ten thousand mu, and with 4.8% speed sustainable growth every year on average.Become rubbish in the world and surrounded one of the most serious country in city, the most city of China do not had that good place is stacked, the landfill domestic waste." crisis " of domestic waste arrives!
Domestic waste is a kind of " resource ", be a kind of tool potentiality to be exploited, never exhausted " precious deposits "! Domestic waste is great riches under cover.Research shows that through recycling treatment, China's domestic waste can create 25,000,000,000 yuan regenerated resources every year.The domestic waste recycling treatment is one of new growth engines of tool potentiality in the future economy.
The prerequisite of domestic waste recycling is refuse classification, and effective classification of domestic garbage categorised collection and packed composting all is insoluble problem.The former needs government to put into effect the raising of effective management policy, resident's understanding and effectively cooperates; And the latter need accomplish by advanced person's technology and equipment.
Now domestic waste mainly is collected with the form of packed composting, and this rubbish is directly classified is difficulty very.For this reason, carry out broken, the effective sorting of broken fully bag to packed composting and could realize refuse classification.
The broken bag fragmentation of packed composting and sorting integrated technology and equipment mainly contain:
The patent No. is 200420120357.5 utility model patent; Introduced a kind of integrated conjuncted type categorized consumer waste machine; This machine is made up of two or more disk toothrow rollers, and rubbish is in discaling roll disk row float, and refuse bag is torn, block organic matter is broken; And whole hard thing (like masonry piece, vial etc.) does not have broken the discharge through the rear end, has solved the problem of broken bag and selective fragmentation well.
But vertical row's cutter of this equipment causes the long-pending problem with the block clamping stagnation of bar filiform divinatory symbol easily.Floating type removable cover has increased the weight of the wearing and tearing of hard things such as masonry to the disk toothrow to a certain extent.Thin axle and disk toothrow do not have material-clearing device, can't solve brokenly winding problem in the bag process.Chute type classification corner bracket very easily causes the divinatory symbol of polybag and bar filiform long-pending, when the long-pending thing of divinatory symbol is rolled by the disk toothrow once more, has aggravated operating winding.Equipment is difficult to the continous-stable operation.
The patent No. is 02223194.3 utility model patent; Introduced a kind of broken bag cracking and sorting machine; This machine by the broken cylinder of the broken bag of low speed, at a high speed the broken cylinder of broken bag, dial feed roller, material-clearing device and avoiding device etc. and form; Through the broken cylinder of the broken bag of low speed, refuse bag is torn behind the broken cylinder of broken bag at a high speed, block organic matter is broken, and whole hard thing (like masonry piece, glass bottle etc.) is not because the effect of avoiding device has broken the discharge.Problems such as broken bag, winding and fragmentation have selectively been solved preferably.
But this equipment is low, at a high speed the broken knife assembly on the broken cylinder of broken bag, dial eccentric cylinder and extension stem etc. on the feed roller, because of complex structure, manufacturing cost is high, the operation troubles rate is high, it is applied to change problems such as difficulty is big restriction.Simultaneously, rubbish from top to bottom, and is low, at a high speed the broken cutter on the broken cylinder of broken bag also is from top to bottom, very easily causes broken bag, the not good problem of crushing effect.
The content of invention
The sorting integrated equipment of the broken bag of domestic waste of the present invention can solve the above problems well, and this equipment can carry out broken fully bag, optionally broken and effectively sorting to packed composting, is beneficial to further recycling.
This equipment is by feeding device, frame casing, a broken bag breaker, drive unit, material-clearing device, compound sorting unit, drawing mechanism, control and safety guard etc. automatically.Adopt the sorting integrated equipment of the broken bag of domestic waste of said structure; Broken bag mixed city garbage is sent into brokenly through the hopper of feeding device on the roller row of bag breaker, the entering (need early stage manual work select) of the big part thing limit shelves behind the hopper in order to stop large piece article; On roller row's the roller gear piece is arranged, gear piece with roller row rotation will top composting carry out repeatedly broken bag, organic matter is carried out sufficient fragmentation, be convenient to follow-up sorting and utilization, thoroughly solved broken bag and the difficult problem of selective crushing in the refuse classification.
Polybag behind the broken bag and broken back organic matter etc. are fallen roller row down, enter into the piece material sorting unit of compound sorting unit, sub-elect polybag, organic matter and inorganic matter three major types material through the two-stage screening; Organic matter and inorganic matter class material respectively through magnetic separation and inertia sorting, further sub-elect article such as stone, glass, metal and refuse battery again; Polybag after the sorting, organic matter and inorganic matter class material are seen off by conveyer belt respectively, and article such as glass, metal and refuse battery are seen the entering material storing box off by chute mechanism respectively, for further focus utilization is prepared.
Rubbish carries out fragmentation according to self gravitation in the equipment running process on roller row; Be difficult to broken article (the whole thing that can directly reclaim; As: plastic containers, flexible package and vial etc.) along with being great-jump-forward, impacting of rotation gear piece move right; Enter into the bulk materials sorting unit of compound sorting unit; Further sub-elect type article such as plastic containers and flexible package, vial, metal and refuse battery through magnetic separation and inertia sorting, see off by scraping plate mechanism, chute mechanism respectively, get in the material storing box and prepare for further focus utilization.
This equipment does not carry out the brute force fragmentation to the hard thing of integral body, can avoid the adverse effect of the masonry slag of fragmentation to the recycling of garbage organism composting, and the harm after the refuse battery fragmentation etc.; Also can effectively reduce the cost of equipment, reduce the wearing and tearing and the broken energy consumption of gear piece, thereby reduce the operating cost of equipment.
Roller row and gear piece material-clearing device, making does not have winding in the garbage bag breaking process, guarantees that equipment moves continuously.
Automatically the overload protection function of control and safety guard can be guaranteed device security, steady operation.
This equipment also can install garbage filter liquor collecting device, air cleaning unit and equipment operational monitoring recorder etc. additional and improve, with the whole technical merit of raising equipment.
In sum, the present invention has: the broken bag of domestic waste do not have twine, selective crushing is effective, the efficiency of separation is high, stable work in work, safe and reliable, be easy to characteristics such as maintenance.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further explain.
Fig. 1 is one embodiment of the present invention sketch map
Fig. 2 is the A-A generalized section of Fig. 1
Fig. 3 is a kind of embodiment sketch map of drive unit of the present invention
The specific embodiment
Referring to Fig. 1; The sorting integrated equipment of the broken bag of domestic waste of the present invention comprises feeding device 1, frame casing 2, a broken bag breaker 3, drive unit 4, material-clearing device 5, compound sorting unit 6, drawing mechanism 7, control and safety guard 8 etc. automatically.
Feeding device 1 is made up of material loading conveyer belt 11, hopper 12 and big part thing limit shelves 13 etc.The hopper 12 of feeding device 1 and big part thing limit shelves 13 can prevent effectively that the large piece article in the rubbish from getting in the sorting integrated equipment of the broken bag of domestic waste, and the height of big part thing limit shelves 13 is by the character of rubbish and and bulk materials sorting unit decision.
Frame casing 2 is made up of frame and casing.
Referring to Fig. 2, broken bag breaker 3 is made up of roller row, and each roller all is assembled by shaft assembly 31, cartridge module 32 and gear piece 33 etc.The roller of broken bag breaker 3 comes the driving rotation down of motor, and gear piece 33 can carry out effectively broken bag with the rubbish that floats on the roller row, and organic matter carries out sufficient fragmentation; For guaranteeing the reliable and stable of equipment operation, each roller is when assembling, and cartridge module 32, gear piece 33 are vertical with shaft assembly 31, must not be gapped between cartridge module 32 and the gear piece 33.
Referring to Fig. 3, the drive unit that drive unit 4 is made up of motor 41, transmission component 42 and bearing assembly 43 etc.The motor 41 of drive unit 4 can have multiple type of belt drive with transmission component 42 between the corresponding roller shaft assembly 31, preferred V-belt transmission.
Material-clearing device 5 is made up of clear material baffle plate.The clear material baffle plate of material-clearing device 5 not only can stop material, can also clean out and hang long-pending twister on the gear piece 33.Clear material baffle plate is made into the groove and the both sides that match with gear piece 33 corresponding positions and respectively leaves certain clearance.
Compound sorting unit 6 is made up of bulk materials sorting unit and piece material sorting unit, mainly contains formations such as screening mechanism 61, magnetic separation mechanism 62 and inertia sorting mechanism 63.Compound sorting unit is classified according to the characteristics of rubbish material targetedly, and the pure rate of the refuse classification of this compound sorting unit is higher, is beneficial to follow-up recycling.
Drawing mechanism 7 is made up of conveyer belt 71, scraping plate mechanism 72, chute mechanism 73 and material storing box 74 etc.With in the equipment after broken, sorting refuse classification see off continuously.
Electric security protector device 8 is made up of electrical equipment such as Programmable Logic Controller PLC, variable-frequency governor, travel switch, position sensor and low-voltage electrical apparatuses.
The technical merit and the automatization level of this equipment integral body are higher, can realize omnidistance automatic operatings such as material loading, broken bag fragmentation, compounding separation and discharging, need not manually-operated, and the rubbish nuisance is to operating personnel's harm in the broken bag fragmentation of minimizing, the assorting room.
As improvement of the present invention, can install garbage filter liquor collecting device 100 additional in the bottom of the conveyer belt 11 of feeding device 1; On the side plate of the casing of frame casing 2, in the appropriate location that is positioned at roller row lower left side, but perforate and install air cleaning unit 110 additional, to improve the environmental protection level of equipment.
As the present invention's improvement further, in electric protective device 8, can install equipment operational monitoring recorder 120 additional, to improve the technical merit of equipment.
The present invention is not limited to above-mentioned embodiment; No matter on its outer shape or internal structure, do any variation; Everyly use in places such as garbage towers, refuse depots; Method with the roller row rotation of band gear piece is broken to carrying out the broken bag of domestic waste, and the rubbish after utilizing several different methods to broken bag carries out sorting etc. and be the purpose integration apparatus, all drops within the scope of the present invention's protection.In addition; Every device that on basis of the present invention, installs advanced persons such as garbage filter liquor collecting device, air cleaning unit and equipment operation condition monitoring and recording instrument additional improves, and all constitutes infringement of the present invention with the equipment that improves environmental protection level, overall technology level and automatic control level.
Claims (10)
1. a domestic waste breaks the sorting integrated equipment of bag; Comprise feeding device, frame casing, a broken bag breaker, drive unit, material-clearing device, compound sorting unit, drawing mechanism, control and safety guard etc. automatically, it is characterized in that: described feeding device (1) is by material loading conveyer belt (11), hopper (12) and big part thing limit shelves formations such as (13); Described frame casing (2) is made up of frame and casing; Described broken bag breaker (3) is made up of roller row, and each roller is all by shaft assembly (31), cartridge module (32) and gear piece formations such as (33); Described drive unit (4) is by motor (41), transmission component (42) and bearing assembly formations such as (43); Described material-clearing device (5) is made up of clear material baffle plate; Described compound sorting unit (6) is made up of bulk materials sorting unit and piece material sorting unit, mainly contains screening mechanism (61), magnetic separation mechanism (62) and inertia sorting mechanism (63) etc.; Described drawing mechanism (7) is made up of conveyer belt (71), scraping plate mechanism (72), chute mechanism (73) and material storing box (74) etc.; Described automatic control and safety guard (8) are made up of electrical equipment such as Programmable Logic Controller PLC, variable-frequency governor, travel switch, position sensor and low-voltage electrical apparatuses.
2. the sorting integrated equipment of the broken bag of domestic waste according to claim 1 is characterized in that: the height of the big part thing limit shelves (13) of described feeding device (1) is by the character of rubbish and the decision of bulk materials sorting unit.
3. the sorting integrated equipment of the broken bag of domestic waste according to claim 1; It is characterized in that: each roller of described broken bag breaker (3) is when assembling; Cartridge module (32), gear piece (33) are vertical with shaft assembly (31), must not be gapped between cartridge module (32) and the gear piece (33).
4. the sorting integrated equipment of the broken bag of domestic waste according to claim 1; It is characterized in that: the motor (41) of described drive unit (4) can adopt any type of belt drive with transmission component (42) between the shaft assembly (31) of corresponding roller, preferred V-belt transmission.
5. the sorting integrated equipment of the broken bag of domestic waste according to claim 1, it is characterized in that: the clear material baffle plate of described material-clearing device (5) is made into the groove and the both sides that match with the corresponding position of gear piece (33) and respectively leaves certain clearance.
6. the sorting integrated equipment of the broken bag of domestic waste according to claim 1 is characterized in that: the piece material sorting unit of described compound sorting unit (6) is made up of two-stage screening mechanism (61), magnetic separation mechanism (62) and inertia sorting mechanism (63) order; And the bulk materials sorting unit is made up of magnetic separation mechanism (62) and inertia sorting mechanism (63) order.
7. the sorting integrated equipment of the broken bag of domestic waste according to claim 1, it is characterized in that: the discharging of the organic matter in the described drawing mechanism (7), inorganic matter and polybag class etc. can be adopted conveyer belt (71); Whole thing dischargings such as plastic containers and flexible package, vial can be adopted scraping plate mechanism (72); A small amount of thing discharging such as metal, refuse battery should be adopted chute mechanism (73).
8. the sorting integrated equipment of the broken bag of domestic waste according to claim 1, it is characterized in that: the bottom of the material loading conveyer belt (11) of described feeding device (1) can install garbage filter liquor collecting device (100) additional.
9. the sorting integrated equipment of the broken bag of domestic waste according to claim 1 is characterized in that: on the side plate of the casing of described frame casing (2), and in the appropriate location that is positioned at roller row lower left side, but perforate and install air cleaning unit (110) additional.
10. the sorting integrated equipment of the broken bag of domestic waste according to claim 1 is characterized in that: can install equipment log appearance (120) additional in described automatic control and the safety guard (8).
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CN201110167429A CN102319676A (en) | 2011-06-21 | 2011-06-21 | Bag-breaking and sorting integrated equipment for municipal domestic waste |
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CN201110167429A CN102319676A (en) | 2011-06-21 | 2011-06-21 | Bag-breaking and sorting integrated equipment for municipal domestic waste |
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Cited By (17)
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CN102874579A (en) * | 2012-10-23 | 2013-01-16 | 杨解定 | Magnetic separation metal detecting system |
CN103723321A (en) * | 2013-12-31 | 2014-04-16 | 一重集团大连设计研究院有限公司 | Household garbage bag tearing ice crusher |
CN103895993A (en) * | 2014-03-24 | 2014-07-02 | 陈雄晖 | Intelligent classification dustbin |
CN104028466A (en) * | 2013-10-23 | 2014-09-10 | 崔成哲 | Integrated sorting processing device for household garbage |
CN104384008A (en) * | 2014-11-19 | 2015-03-04 | 四川高通环保科技股份有限公司 | Household garbage refined classifying system and treatment method |
CN105983474A (en) * | 2015-06-26 | 2016-10-05 | *** | Automatic sorting machine of solid wastes |
CN106216040A (en) * | 2016-10-15 | 2016-12-14 | 南宁绿智环保科技有限公司 | A kind of high humidity solid organic matters pulverizer |
CN106623372A (en) * | 2017-01-22 | 2017-05-10 | 扬州大学 | Automatic domestic garbage multi-stage sorting device |
CN106733027A (en) * | 2016-12-05 | 2017-05-31 | 重集团大连设计研究院有限公司 | A kind of domestic garbage crusher that can be automatically drained out jam thing |
CN107051917A (en) * | 2016-12-23 | 2017-08-18 | 河南工程学院 | A kind of old and useless battery method for separating |
CN107321764A (en) * | 2017-08-08 | 2017-11-07 | 张炽广 | A kind of pretreatment unit of sorting consumer waste |
CN107826544A (en) * | 2017-12-04 | 2018-03-23 | 美欣达欣环卫科技有限公司 | Intelligent garbage bin |
CN108146754A (en) * | 2018-02-13 | 2018-06-12 | 汉瑞普泽粉粒体技术(上海)有限公司 | A kind of automatic Unpacking of cleaning-type |
CN110695058A (en) * | 2019-10-21 | 2020-01-17 | 王卓伶 | Garbage classification treatment method |
CN111169865A (en) * | 2020-03-11 | 2020-05-19 | 玉禾田环境发展集团股份有限公司 | Intelligent garbage throwing box with bag breaking function and using method |
CN111282716A (en) * | 2020-02-21 | 2020-06-16 | 哈尔滨工业大学 | Intelligent sorting system for urban garbage |
CN111570282A (en) * | 2020-05-09 | 2020-08-25 | 刘蕴仪 | Horizontal living beings discarded object selection by winnowing drying all-in-one to one side |
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Cited By (24)
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CN102874579A (en) * | 2012-10-23 | 2013-01-16 | 杨解定 | Magnetic separation metal detecting system |
CN104028466A (en) * | 2013-10-23 | 2014-09-10 | 崔成哲 | Integrated sorting processing device for household garbage |
CN103723321A (en) * | 2013-12-31 | 2014-04-16 | 一重集团大连设计研究院有限公司 | Household garbage bag tearing ice crusher |
CN103895993B (en) * | 2014-03-24 | 2016-04-27 | 陈雄晖 | Intelligent classification dustbin |
CN103895993A (en) * | 2014-03-24 | 2014-07-02 | 陈雄晖 | Intelligent classification dustbin |
CN104384008B (en) * | 2014-11-19 | 2016-06-22 | 四川高通环保科技股份有限公司 | House refuse becomes more meticulous categorizing system and processing method |
CN104384008A (en) * | 2014-11-19 | 2015-03-04 | 四川高通环保科技股份有限公司 | Household garbage refined classifying system and treatment method |
CN105983474B (en) * | 2015-06-26 | 2018-08-21 | *** | Solid refuse automatic fraction collector |
CN105983474A (en) * | 2015-06-26 | 2016-10-05 | *** | Automatic sorting machine of solid wastes |
CN106216040A (en) * | 2016-10-15 | 2016-12-14 | 南宁绿智环保科技有限公司 | A kind of high humidity solid organic matters pulverizer |
CN106216040B (en) * | 2016-10-15 | 2018-09-07 | 南宁绿智环保科技有限公司 | A kind of high humidity solid organic matters pulverizer |
CN106733027A (en) * | 2016-12-05 | 2017-05-31 | 重集团大连设计研究院有限公司 | A kind of domestic garbage crusher that can be automatically drained out jam thing |
CN107051917A (en) * | 2016-12-23 | 2017-08-18 | 河南工程学院 | A kind of old and useless battery method for separating |
CN106623372A (en) * | 2017-01-22 | 2017-05-10 | 扬州大学 | Automatic domestic garbage multi-stage sorting device |
CN107321764A (en) * | 2017-08-08 | 2017-11-07 | 张炽广 | A kind of pretreatment unit of sorting consumer waste |
CN107826544A (en) * | 2017-12-04 | 2018-03-23 | 美欣达欣环卫科技有限公司 | Intelligent garbage bin |
CN108146754A (en) * | 2018-02-13 | 2018-06-12 | 汉瑞普泽粉粒体技术(上海)有限公司 | A kind of automatic Unpacking of cleaning-type |
CN108146754B (en) * | 2018-02-13 | 2024-01-26 | 汉瑞普泽粉粒体技术(上海)有限公司 | Cleaning type automatic unpacking system |
CN110695058A (en) * | 2019-10-21 | 2020-01-17 | 王卓伶 | Garbage classification treatment method |
CN111282716A (en) * | 2020-02-21 | 2020-06-16 | 哈尔滨工业大学 | Intelligent sorting system for urban garbage |
CN111282716B (en) * | 2020-02-21 | 2022-04-12 | 哈尔滨工业大学 | Intelligent sorting system for urban garbage |
CN111169865A (en) * | 2020-03-11 | 2020-05-19 | 玉禾田环境发展集团股份有限公司 | Intelligent garbage throwing box with bag breaking function and using method |
CN111169865B (en) * | 2020-03-11 | 2024-01-09 | 玉禾田环境发展集团股份有限公司 | Intelligent garbage can with bag breaking function and use method |
CN111570282A (en) * | 2020-05-09 | 2020-08-25 | 刘蕴仪 | Horizontal living beings discarded object selection by winnowing drying all-in-one to one side |
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Application publication date: 20120118 |