CN102075039A - Motor stator coil winding machine - Google Patents
Motor stator coil winding machine Download PDFInfo
- Publication number
- CN102075039A CN102075039A CN 201110038412 CN201110038412A CN102075039A CN 102075039 A CN102075039 A CN 102075039A CN 201110038412 CN201110038412 CN 201110038412 CN 201110038412 A CN201110038412 A CN 201110038412A CN 102075039 A CN102075039 A CN 102075039A
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- axis
- motor
- coil winding
- coiling
- winding machine
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Abstract
The invention discloses a motor stator coil winding machine, which comprises a motor and a transmission main shaft driven by the motor to rotate. The motor stator coil winding machine is characterized by also comprising a mounting plate, a center shaft and two winding shafts, wherein the front end of each winding shaft is provided with a winding mouth; the mounting plate is provided with a center shaft hole and two winding shaft holes which are formed symmetrically with the center shaft hole; the center shaft and the two winding shafts are arranged in corresponding shaft holes on the mounting plate through bearings respectively; the transmission main shaft drives the center shaft to rotate intermittently through a center shaft rotating mechanism and drives the center shaft to reciprocate back and forth through a center shaft reciprocating mechanism; and the center shaft drives two winding main shafts to rotate synchronously through a winding shaft rotating mechanism. The motor stator coil winding machine only needs one motor to finish two groups of coil winding at the same time, and can adapt to the coil winding of motor stators with different slot numbers.
Description
Technical field
The present invention relates to the coil of stator of motor coil winding machine.
Background technology
Coil of stator of motor coiling at present mostly adopts special-purpose coil winding machine to finish, and substitutes traditional manual coiling, overcomes defectives such as manual winding efficiency is low, quality instability.China Patent No. is that 00217313.1 utility model patent specification discloses a kind of novel stator winder, comprises stand, wire winding pole and stator anchor clamps, and line bar drive motors and transposition drive motors are connected with wire winding pole and stator anchor clamps respectively.Above-mentioned utility model needs drive motors and transposition drive motors to cooperatively interact, and can only finish the coiling of single group winding at every turn.China Patent No. is that 201010223329.6 application for a patent for invention specifications disclose a kind of stator coil winding machine for shaded pole motor, comprise motor, clamping mechanism, coiling pin and transmission mechanism, motor is connected with transmission mechanism by decelerator, described transmission mechanism comprises gear mechanism and double connecting rod, described double connecting rod comprises all can be around the driving lever and the follower lever of each axis of rotation rotation, first slide block is housed on the described driving lever, second slide block is housed on the follower lever, described coiling pin is rotatably connected on first slide block and second slide block, is connected with annular guide frame on described first slide block and second slide block; The output of gear mechanism is connected with the rotating shaft of driving lever; Clamping has the standard trolley that passes the stator center through hole on the described clamping mechanism.The motor stator slot number has different slots numbers such as 2,4,6,8,12, the winding coiling of the suitable 2 groove motor stators of this utility model, and can only finish the coiling of single group winding at every turn.
Summary of the invention
The objective of the invention is to propose the coil of stator of motor coil winding machine that motor of a kind of needs can be finished two groups of winding coilings simultaneously, the winding coiling that this coil of stator of motor coiling functional adaptation different slots is counted motor stator.
For achieving the above object, take following technical scheme:
Coil of stator of motor coil winding machine of the present invention, comprise motor and the transmission main shaft that rotates by motor-driven, it is characterized in that: also comprise connector, axis, the axis traverse mechanism, the axis rotating mechanism, the roll rotating mechanism, mounting panel and two rolls, the front end of every roll is provided with coiling nozzle, described mounting panel is provided with two coiling axis holes of central axis hole and the setting of symmetrical central axis hole, described axis and two rolls respectively by Bearing Installation on mounting panel in the corresponding axis hole, described connector is connected the rear end of axis by bearing, transmission main shaft drives connector by described axis traverse mechanism and then drives axis makes the front and back back and forth movement, transmission main shaft drives axis by described axis rotating mechanism and intermittently rotates, and axis drives two coiling main shafts by described roll rotating mechanism and rotates synchronously.
Described axis traverse mechanism comprises crank and connecting rod, and crank is fixed on the transmission main shaft, is connected by No. 1 bearing pin between an end of connecting rod and the crank, is connected by No. 2 bearing pins between the other end of connecting rod and the connector.
Described axis rotating mechanism comprises end face ring grooved cam, rack-and-pinion and bevel gear pair, above-mentioned end face ring grooved cam is fixed on the transmission main shaft, tooth bar in the rack-and-pinion is automatically connected on the tooth bar guide holder, the return idler of end face ring grooved cam is fixed on the termination of tooth bar, driven gear in the rack-and-pinion and the drive bevel gear in the bevel gear pair are on the same axle, are connected for loose key between the driven wheel of differential in the bevel gear pair and the axis.
Described roll rotating mechanism comprises that the gear wheel that is fixed on the axis is identical with two and is separately fixed at pinion on the two coiling main shafts that pinion all meshes with gear wheel.
Described roll comprises coiling main shaft and coiling front axle, is connected by shaft coupling between the two.
The pin shaft hole that is used to connect described No. 1 bearing pin on the crank of described axis traverse mechanism is strip hole radially.
The present invention has following good effect: 1, this coil winding machine is controlled the movement locus of coiling nozzle in 360 ° of rotation processes of transmission main shaft by cam, rectilinear motion, rotation in good time in good time, so stroke is accurate, by changing the profile of cam, can realize the requirement of different motion track, cam has less rise or backhaul can be satisfied the requirement that the roll wide-angle is rotated.2, this coil winding machine is under the situation that the profile of cam has been finalized the design, can be by changing by the rack-pinion in the axis rotating mechanism, the transmission of the train that the big or small gear pair in bevel gear pair and the roll rotating mechanism is formed recently adapts to different slots and counts motor stator, because the stator coil of coiling different slots number, the angle that coiling nozzle rotates is different, coiling nozzle corner=360 °/coil groove number, when the gearratio of above-mentioned train changes, the rotary speed of axis changes, the anglec of rotation of axis is changed, even the anglec of rotation of coiling nozzle changes, thereby the realization different slots is counted the winding coiling of motor stator.3, two rolls of this coil winding machine moving linearly under the axis rotating mechanism drives so the intermediary movements track of coiling nozzle is a straight line, can be realized narrow notch coil-winding like this.4, the pin shaft hole on the crank of the axis traverse mechanism of this coil winding machine is strip hole radially, by adjusting the radius of the position change crank of No. 1 bearing pin in the crank-pin axis hole, can adapt to the coiling of the motor stator winding of different length.5, compare with the coil winding machine that two motors of needs are finished coiling, have the advantage of province's energy.6, this coil winding machine can realize that two motor stator line groups wind the line simultaneously, thereby has improved production efficiency.
Description of drawings
Fig. 1 is a configuration diagram of the present invention.
Embodiment
(embodiment 1)
See Fig. 1, present embodiment comprises motor 1, transmission main shaft 2, connector 3, axis 4, axis traverse mechanism 5, axis rotating mechanism 6, roll rotating mechanism 7, two rolls 8 and mounting panels 10.Described motor 1 comprises decelerator, and motor 1 is fixed on the frame, and described transmission main shaft 2 is connected with the output shaft of decelerator, and transmission main shaft 2 is supported by bearing 13, and bearing 13 is by the bearing pedestal 13-2 support that is fixed on the frame, and the top of bearing 13 is provided with bearing cap 13-1.Described roll 8 comprises coiling main shaft 8-1 and coiling front axle 8-2, is connected by shaft coupling 9 between the two, and the front end of each coiling front axle 8-2 is fixed with coiling nozzle 11.
Described mounting panel 10 is provided with the two coiling axis holes that central axis hole and symmetrical central axis hole are provided with, described axis 4 and two rolls 8 respectively by Bearing Installation on mounting panel 7 in the corresponding axis hole.
The rear end face of described axis 4 is provided with connecting hole, and an end of described connector 3 is connected in the connecting hole of axis 4 by bearing.
Described axis traverse mechanism 5 comprises crank 5-1 and connecting rod 5-2, and crank 5-1 is fixed on the transmission main shaft 2, is connected by No. 1 bearing pin 5-3 between the end of connecting rod 5-2 and the crank 5-1, is connected by No. 2 bearing pin 5-4 between the other end of connecting rod 5-2 and the connector 3.The pin shaft hole that is used to connect described No. 1 bearing pin 5-3 on the crank 5-1 of described axis traverse mechanism 5 is strip hole 5-1-1 radially.The stroke of roll 8 is controlled by the radius of crank 5-1, and the stroke of roll 8 is the twice of crank 5-1 radius, and pin shaft hole is the radius of the conveniently adjusted crank 5-1 of strip hole 5-1-1 radially, with the coiling of the motor stator winding that adapts to different length.
Described axis rotating mechanism 6 comprises end face ring grooved cam 6-1, rack-and-pinion and bevel gear pair, above-mentioned end face ring grooved cam 6-1 is fixed on the transmission main shaft 2, tooth bar 6-3 in the rack-and-pinion is automatically connected on the tooth bar guide holder 14, tooth bar guide holder 14 is fixed on the frame, tooth bar 6-3 moves forward and backward along the guide rail on the tooth bar guide holder 14, the return idler 6-2 of end face ring grooved cam 6-1 is fixed on the termination of tooth bar 6-3, return idler 6-2 moves in the end face annular groove of end face ring grooved cam 6-1, driven gear 6-4 in the rack-and-pinion and the drive bevel gear 6-5 in the bevel gear pair are on the same axle 12, and this axle 12 is by rack support.For loose key is connected, it is dive key or feather key that loose key connects used key 4-1 between driven wheel of differential 6-6 in the bevel gear pair and the axis 4, and loose key connects only to be done circumferentially fixingly to driven wheel of differential 6-6, can not bear axial force.
Described roll rotating mechanism 7 comprises that the gear wheel 7-1 that is fixed on the axis 4 is identical with two and is separately fixed at pinion 7-2 on the two coiling main shafts 8 that pinion 7-2 all meshes with gear wheel 7-1.Described gear wheel 7-1 and pinion 7-2 all adopt helical gear.
Transmission main shaft 2 drives connector 3 by axis traverse mechanism 5 and then drives axis 4 makes the front and back back and forth movement, and by the 6 intermittently rotations of driving axis 4 of axis rotating mechanism, axis 4 passes through mounting panel 10 and drives two coiling main shafts, 8 work front and back back and forth movements, and rotates synchronously by two coiling main shafts 8 of roll rotating mechanism 7 drivings.
When transmission main shaft 2 rotations, crank 5-1 and end face ring grooved cam 6-1 rotate.Back and forth movements before and after crank 5-1 does by connecting rod 5-2 driving connector 3 are made the front and back back and forth movement by connector 3 driving axis 4 again, drive mounting panels 10 by axis 4 and make the front and back back and forth movements, and mounting panel 10 drives two rolls 8 again and makes the front and back back and forth movement.End face ring grooved cam 6-1 promotes tooth bar 6-3 by return idler 6-2 and moves, and the driven gear 6-4 in the rack-and-pinion drives drive bevel gear 6-5 and driven wheel of differential 6-6 rotation, and then drives axis 4 rotations.Gear wheel 7-1 on the axis 4 drives the pinion 7-2 rotation on two rolls 8 simultaneously, rotates synchronously thereby drive two rolls 8.
Since between the driven wheel of differential 6-6 in the bevel gear pair and the axis 4 for loose key is connected, so during axis 4 work front and back back and forth movements, driven wheel of differential 6-6 can remain the engagement with drive bevel gear 6-5, does not influence the rotation of axis 4.Because axis 4 is respectively to be connected with mounting panel 10 by bearing with two rolls 8, makes back and forth movement so mounting panel 10 can drive two rolls 8, does not influence the rotation of two rolls 8 again.Because bearing is connected between connector 3 and the axis 4, so the torque of axis 4 can not pass to connecting rod 5-2.
The corner of roll 8 or coiling nozzle 11 except with the rise or backhaul mutually of end face ring grooved cam 5-1 outside the Pass, also relevant with gearratio, the gearratio of big pinion in the roll rotating mechanism 7 of gearratio, bevel gear in the axis traverse mechanism 5 middle gear tooth bar pairs, any one factor wherein of promptly changing all can change the corner of roll 8.Determine first of determining in four influencing factors of concrete angle of roll 8, determine the value of last influencing factor again according to the requirement of number of slots.For example: reserve distance, the gearratio in the rack-and-pinion of the rise of the end face ring grooved cam 6-1 in the axis traverse mechanism 5 and backhaul, the gearratio of bevel-gear sett earlier, calculate the gear ratio value of the big pinion in the roll rotating mechanism 7 at last.
Claims (6)
1. coil of stator of motor coil winding machine, comprise motor (1) and the transmission main shaft (2) that rotates by motor (1) driving, it is characterized in that: also comprise connector (3), axis (4), axis traverse mechanism (5), axis rotating mechanism (6), roll rotating mechanism (7), mounting panel (10) and two rolls (8,8), the front end of every roll (8) is provided with coiling nozzle (11), described mounting panel (10) is provided with two coiling axis holes of central axis hole and the setting of symmetrical central axis hole, described axis (4) and two rolls (8,8) respectively go up in the corresponding axis hole at mounting panel (7) by Bearing Installation, described connector (3) is connected the rear end of axis (4) by bearing, transmission main shaft (2) drives connector (3) by described axis traverse mechanism (5) and then drives axis (4) makes the front and back back and forth movement, transmission main shaft (2) drives intermittently rotation of axis (4) by described axis rotating mechanism (6), and axis (4) drives the rotation synchronously of two coiling main shafts (8) by described roll rotating mechanism (7).
2. coil of stator of motor coil winding machine according to claim 1, it is characterized in that: described axis traverse mechanism (5) comprises crank (5-1) and connecting rod (5-2), crank (5-1) is fixed on the transmission main shaft (2), be connected by No. 1 bearing pin (5-3) between one end of connecting rod (5-2) and the crank (5-1), be connected by No. 2 bearing pins (5-4) between the other end of connecting rod (5-2) and the connector (3).
3. coil of stator of motor coil winding machine according to claim 1, it is characterized in that: described axis rotating mechanism (6) comprises end face ring grooved cam (6-1), rack-and-pinion and bevel gear pair, above-mentioned end face ring grooved cam (6-1) is fixed on the transmission main shaft (2), tooth bar in the rack-and-pinion (6-3) is automatically connected on the tooth bar guide holder (14), the return idler (6-2) of end face ring grooved cam (6-1) is fixed on the termination of tooth bar (6-3), drive bevel gear (6-5) in driven gear in the rack-and-pinion (6-4) and the bevel gear pair is on the same axle (12), is connected for loose key between the driven wheel of differential in the bevel gear pair (6-6) and the axis (4).
4. coil of stator of motor coil winding machine according to claim 1, it is characterized in that: described roll rotating mechanism (7) comprises that the gear wheel (7-1) that is fixed on the axis (4) is identical with two and is separately fixed at pinion (7-2) on the two coiling main shafts (8) that pinion (7-2) all meshes with gear wheel (7-1).
5. coil of stator of motor coil winding machine according to claim 1 is characterized in that: described roll (8) comprises coiling main shaft (8-1) and coiling front axle (8-2), is connected by shaft coupling (9) between the two.
6. coil of stator of motor coil winding machine according to claim 3 is characterized in that: the pin shaft hole that is used to connect described No. 1 bearing pin (5-3) on the crank (5-1) of described axis traverse mechanism (5) is radially strip hole (5-1-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110038412A CN102075039B (en) | 2011-02-15 | 2011-02-15 | Motor stator coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110038412A CN102075039B (en) | 2011-02-15 | 2011-02-15 | Motor stator coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102075039A true CN102075039A (en) | 2011-05-25 |
| CN102075039B CN102075039B (en) | 2012-09-05 |
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ID=44033428
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110038412A Expired - Fee Related CN102075039B (en) | 2011-02-15 | 2011-02-15 | Motor stator coil winding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102075039B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969846A (en) * | 2012-10-26 | 2013-03-13 | 山东中际电工装备股份有限公司 | Wire distribution device of needle type coiling machine of motor stator |
| CN103199655A (en) * | 2013-03-27 | 2013-07-10 | 江苏理工学院 | Motor stator coil winding machine |
| CN103855878A (en) * | 2012-12-07 | 2014-06-11 | 山东中际电工装备股份有限公司 | Stroke automatic adjusting device on motor stator needle type wire winding machine |
| CN108311286A (en) * | 2018-02-02 | 2018-07-24 | 佛山市高明区杨和金属材料专业镇技术创新中心 | A kind of cathode carrier |
| CN108405187A (en) * | 2018-02-02 | 2018-08-17 | 佛山市高明区杨和金属材料专业镇技术创新中心 | A kind of cathode carrier |
| CN108447679A (en) * | 2018-06-11 | 2018-08-24 | 贵州金林电子科技有限公司 | A kind of transformer fly line bobbin winder device |
| CN109818468A (en) * | 2016-07-20 | 2019-05-28 | 邓君 | A kind of motor winding machine |
| CN111649663A (en) * | 2020-06-20 | 2020-09-11 | 罗厚镇 | Coating thickness gauge for automobile paint coating |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0775298A (en) * | 1993-08-31 | 1995-03-17 | Odawara Eng:Kk | Winding machine |
| CN101882843A (en) * | 2010-07-05 | 2010-11-10 | 宁波狮球微特电机有限公司 | Stator coil winding machine for shaded pole motor |
| CN101917097A (en) * | 2010-08-06 | 2010-12-15 | 重庆昆旺电子有限责任公司 | Winding system of winding machine |
-
2011
- 2011-02-15 CN CN201110038412A patent/CN102075039B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0775298A (en) * | 1993-08-31 | 1995-03-17 | Odawara Eng:Kk | Winding machine |
| CN101882843A (en) * | 2010-07-05 | 2010-11-10 | 宁波狮球微特电机有限公司 | Stator coil winding machine for shaded pole motor |
| CN101917097A (en) * | 2010-08-06 | 2010-12-15 | 重庆昆旺电子有限责任公司 | Winding system of winding machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102969846A (en) * | 2012-10-26 | 2013-03-13 | 山东中际电工装备股份有限公司 | Wire distribution device of needle type coiling machine of motor stator |
| CN103855878A (en) * | 2012-12-07 | 2014-06-11 | 山东中际电工装备股份有限公司 | Stroke automatic adjusting device on motor stator needle type wire winding machine |
| CN103855878B (en) * | 2012-12-07 | 2016-11-23 | 山东中际电工装备股份有限公司 | A kind of stroke automatic regulating apparatus on motor stator needle type coil winding machine |
| CN103199655A (en) * | 2013-03-27 | 2013-07-10 | 江苏理工学院 | Motor stator coil winding machine |
| CN109818468A (en) * | 2016-07-20 | 2019-05-28 | 邓君 | A kind of motor winding machine |
| CN109818468B (en) * | 2016-07-20 | 2020-10-09 | 苏州元联科技创业园管理有限公司 | Motor winding machine |
| CN108311286A (en) * | 2018-02-02 | 2018-07-24 | 佛山市高明区杨和金属材料专业镇技术创新中心 | A kind of cathode carrier |
| CN108405187A (en) * | 2018-02-02 | 2018-08-17 | 佛山市高明区杨和金属材料专业镇技术创新中心 | A kind of cathode carrier |
| CN108447679A (en) * | 2018-06-11 | 2018-08-24 | 贵州金林电子科技有限公司 | A kind of transformer fly line bobbin winder device |
| CN111649663A (en) * | 2020-06-20 | 2020-09-11 | 罗厚镇 | Coating thickness gauge for automobile paint coating |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102075039B (en) | 2012-09-05 |
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Owner name: JIANGSU UNIVERSITY OF TECHNOLOGY Effective date: 20130805 Owner name: NANTONG HUADE METAL FORMING MACHINE CO., LTD. Free format text: FORMER OWNER: JIANGSU TECHNOLOGY NORMAL COLLEGE Effective date: 20130805 |
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Free format text: CORRECT: ADDRESS; FROM: 213000 CHANGZHOU, JIANGSU PROVINCE TO: 226631 NANTONG, JIANGSU PROVINCE |
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Effective date of registration: 20130805 Address after: 226631 No. 118, South West Road, Li Town, Haian County, Jiangsu Patentee after: Nantong Huade Forging Machine Manufacturing Co. Patentee after: JIANGSU University OF TECHNOLOGY Address before: 213000 Changzhou Province in the Clock Tower District, Jiangsu, Wu Road, No. 1801 Patentee before: Jiangsu Teachers University of Technology |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20220215 |