Superfine cupper powder prepares pre-treatment and dispersive method
Technical field
The present invention relates to a kind of method of hydrometallurgy, be particularly useful for preparing superfine cupper powder.
Background technology
The mutual conversion of mechanical force and chemical general reference mechanical movement energy and chemical energy.With the mechanochemical method difficult ore dressing of processing low-grade effectively, significant to comprehensive utilization of resources and deep processing.At present, mechanical force and chemical mainly is that mineral are produced mechanical activation in hydrometallurgy, thereby improves leaching process, and the mechanical force and chemical activation can be used for the copper ore concentrates in-pulp electrolysis and prepares superfine cupper powder.
Copper ore concentrates is that low-grade cupric raw ore is handled the concentrate that reaches the certain mass index through ore-dressing technique, can directly supply smeltery's copper metallurgy.Prepare with the copper ore concentrates in-pulp electrolysis in the process of superfine cupper powder, along with the refinement of copper powder granularity, specific surface area and surface energy constantly increase, and system is in order to keep steady state, and subparticle will be reunited each other, and particle is tending towards growing up.In order to eliminate the reunion of superfine cupper powder, using dispersion agent is the best measure that suppresses reunion.Dispersion agent is utilized in the adsorption of solid-liquid interface on the one hand; Formation one deck liquid film hinders between particle and is in contact with one another, and reduces the surface tension at interface, reduces adsorptive power capillaceous; Can also prevent the particle contact and produce repulsive force through Coulomb force and sterically hindered effect, suppress the formation of coacervate.The tensio-active agent that uses as dispersion agent on the other hand has the polar group of hydrophilic oleophobic and the non-polar group of oleophilic drainage simultaneously; This molecule has a part of water soluble; And the easy dual nature of in water, escaping of another part, the result causes surfactant molecule in its aqueous solution, to be easy to be adsorbed on and forms unique unimolecular film that aligns on the O/W interface, can reduce the surface tension of metal-powder effectively; Improve the wettability of solid particulate, thereby reach dispersion effect.The kind of dispersion agent is more, comprises macromolecule organic, tensio-active agent and some complex compounds etc. of close solution.
Chinese patent document CN101007354A has announced a kind of method of directly utilizing preparing ultra-fine copper powder from copper concentrate ore; Take earlier copper ore concentrates to be put into high-energy stirring mill and carry out the mechanical force and chemical pre-treatment; Copper ore concentrates is carried out activation and reagent removal (sloughing flotation reagent), and the copper ore concentrates after will handling is again put into the anode pond of membrane electrolyser and is immersed in the electrolytic solution that adds dispersion agent, and membrane electrolyser is in the ultrasonic field; Between anode, negative electrode, pass to direct current; Under the ultrasonic field effect, then separate out with the ultrafine powder powder through the copper that anodic reaction leaches at negative electrode, collect superfine cupper powder.Because the dispersion agent in this method is selected single Sodium hexametaphosphate 99, water glass, gelatin, quadrol, organosilicon or vinyl resin for use, dispersion effect is comparatively general, with the granularity that directly influences the superfine cupper powder for preparing.
Summary of the invention
The pre-treatment and the dispersing method that the purpose of this invention is to provide a kind of preparing ultra-fine copper powder from copper concentrate ore, this method simplified the preparation superfine cupper powder technology, shortened work flow, and dispersion effect is fine.
The technical scheme that realizes the object of the invention is that a kind of superfine cupper powder prepares pre-treatment and the dispersive method has following steps:
1. pre-treatment: with copper content is that 20wt%~30wt%, the abundance of granularity between 15~246 μ m are put into the high-energy stirring ball mill machine at the pulverous copper ore concentrates more than 90%; Add an amount of water in the stirring; Add an amount of NaCl and Hydrogen chloride again and carry out stirring ball-milling, the add-on of Hydrogen chloride makes that pH is 4 ~ 5; Along with constantly carrying out of stirring ball-milling, and copper ore concentrates is carried out activation and reagent removal, obtain pre-treatment copper ore concentrates ore pulp;
2. the pre-treatment copper ore concentrates ore pulp that in stirring 1. step is obtained mixes with an amount of Hydrogen chloride and water and obtains solid-liquid mixing system; In the mixing; Cupric ion in the pre-treatment copper ore concentrates ore pulp dissolves in the liquid of solid-liquid mixing system; The Hydrogen chloride that is added and the weight of water are 8~12 times of weight of pulverous copper ore concentrates, and the pH of solid-liquid mixing system is 1~1.5; Add the ratio of the NaCl of 450 ~ 550kg then according to Powdered copper ore concentrates per ton, under agitation NaCl is added in the above-mentioned solid-liquid mixing system and mix, obtain electrolysis and use the copper ore concentrates ore pulp;
3. prepare combined dispersion agent: stir down gelatin is mixed with trolamine, obtain combined dispersion agent, the weight ratio of trolamine and gelatin is 2~4: 1;
4. the electrolysis that 2. step is obtained is added the anode electrolytic cell district to the copper ore concentrates ore pulp, the cathodic area that the combined dispersion agent that 3. step is obtained adds electrolyzer to; The add-on of combined dispersion agent is confirmed according to the ratio that Powdered copper ore concentrates per ton adds the combined dispersion agent of 1000~2000g;
5. electrolytic preparation superfine cupper powder: during electrolysis, the distance between anode and the negative electrode is 4 cm ~ 5cm, and current density is 250 A/m
2~ 350A/m
2, it is 70 ℃ ~ 80 ℃ that the temperature of copper ore concentrates ore pulp is used in whole electrolysis, adopts hairbrush manually to scrape powder the copper powder on the negative electrode is scraped in the product scoop.
Above-mentioned steps 1. in, the add-on of water is 2~4 times of pulverous copper ore concentrates weight.
Above-mentioned steps 1. in, when carrying out stirring ball-milling, the weight ratio of steel ball weight and pulverous copper ore concentrates is 3~5: 1, steel ball size is 3~5mm, soak time is to be 0.5~1.5h the agitation grinding time.
Above-mentioned steps 5. in, said electrolysis time is 2h ~ 4h, scraping the powder timed interval is 3 min ~ 5min.
1. above-mentioned steps is that concentration is the HCL aqueous solution of 8wt%~12 wt% with the Hydrogen chloride that step is adopted in 2..
Above-mentioned steps 3. in used gelatin be technical gelatine.
The present invention has positive effect:
(1) superfine cupper powder of the present invention prepares that pre-treatment and dispersive method have been simplified METAL EXTRACTION, copper powder production, powder disperses and process such as surface-treated, has shortened metallurgical and materials processed flow process, has that flow process is lacked, the technology characteristic of simple.
(2) superfine cupper powder of the present invention prepares dispersion agent that pre-treatment and dispersive method the adopt combined dispersion agent for " gelatin+trolamine ", and gelatin is for being the technical gelatine that feed purification obtains with gelatine and hide glue.Gelatin and trolamine directly are added on the cathodic area of in-pulp electrolysis groove by fixed proportioning and consumption, reach the dispersive purpose while preparing, dispersion effect is outstanding.The combined dispersion agent of " gelatin+trolamine " is all better than the effect of dispersion agents such as single employing gelatin, trolamine or Sodium hexametaphosphate 99.
Embodiment
(embodiment 1)
A kind of superfine cupper powder of present embodiment prepares pre-treatment and dispersive method.Pulverous copper ore concentrates of selecting the Jiangxi Dexing Copper Mine dashan concentrator for use is a raw material.The concrete composition of this copper ore concentrates is as shown in table 1, and size-grade distribution is as shown in table 2.
Table 1
Element |
Cu |
Al |
Si |
O |
S |
K |
Ca |
Content (%) |
24.183 |
2.180 |
4.956 |
13.521 |
28.126 |
0.693 |
0.831 |
Element |
Fe |
Zn |
Mg |
Pb |
Mo |
Sb |
? |
Content (%) |
23.390 |
0.087 |
0.511 |
0.186 |
0.154 |
0.163 |
? |
Table 2
Granularity (μ m) |
Differential distribution (%) |
Cumulative distribution (%) |
≤15 |
2.61 |
2.61 |
15-43 |
13.81 |
16.42 |
43-74 |
56.21 |
72.63 |
74-104 |
7.75 |
80.38 |
104-147 |
9.64 |
90.02 |
147-175 |
2.75 |
92.77 |
175-246 |
4.90 |
97.67 |
≥246 |
2.33 |
100.00 |
In experimentation; Get the above-mentioned copper ore concentrates of 500g and put into the high-energy stirring ball mill machine; Adding weight in the stirring is 3 times water of pulverous copper ore concentrates, and the NaCl that adds an amount of Hydrogen chloride and 245g again carries out stirring ball-milling, and Hydrogen chloride is that concentration is the HCL aqueous solution of 10 wt%.The add-on of Hydrogen chloride makes that pH is 5.。When carrying out stirring ball-milling, the weight ratio of steel ball weight and pulverous copper ore concentrates is 5: 1, and steel ball size is 3mm, and activation and reagent removal time (also being the agitation grinding time) are 0.5h.Along with constantly carrying out of stirring ball-milling, and copper ore concentrates is carried out activation and reagent removal (also promptly remove floatation process added medicament), obtain pre-treatment copper ore concentrates ore pulp.
Pre-treatment copper ore concentrates ore pulp is mixed with an amount of Hydrogen chloride and water again and obtain solid-liquid mixing system, Hydrogen chloride is that concentration is the HCL aqueous solution of 8wt%~12 wt%.In the mixing, the cupric ion in the pre-treatment copper ore concentrates ore pulp dissolves in the liquid of solid-liquid mixing system, and the Hydrogen chloride that is added and the weight of water are 11 times of weight of pulverous copper ore concentrates, and the pH of solid-liquid mixing system is 1.Add the ratio of the NaCl of 450 ~ 550kg then according to Powdered copper ore concentrates per ton, under agitation NaCl is added in the above-mentioned solid-liquid mixing system and mix, obtain electrolysis and use the copper ore concentrates ore pulp.(staple is a protein with gelatin under stirring; What the gelatin that experiment is adopted was that Dongguan municipal administration industry gelatin ltd produces is the technical gelatine that feed purification obtains with gelatine and hide glue) mix with trolamine (analytical pure); Obtain combined dispersion agent, the weight ratio of trolamine and gelatin is 3:1.Add the electrolysis that obtains to the anode electrolytic cell district with the copper ore concentrates ore pulp; With the cathodic area that the combined dispersion agent that obtains adds the in-pulp electrolysis groove to, the add-on of combined dispersion agent is confirmed according to the ratio that Powdered copper ore concentrates per ton adds the combined dispersion agent of 1500g.Carry out the electrolytic preparation superfine cupper powder then, during electrolysis, the distance between anode and the negative electrode is 4.5cm, and voltage is 5V, and current density is 250A/m
2, it is 70 ℃ that the electrolysis temperature of copper ore concentrates ore pulp is used in whole electrolysis, electrolysis time is 3.5h.Adopt the manual powder of scraping in the preparation process, at a distance from 3min the copper powder on the negative electrode is scraped in the product scoop with hairbrush is every.
The combined dispersion agent (gelatin+trolamine) that above-mentioned enforcement is adopted at consumption not simultaneously, the meso-position radius d of obtained copper powder
50, volume mean diameter d
v, area average diameter d
sS is as shown in table 3 with specific surface area:
Table 3
Combined dispersant dosage (g/t) |
Meso-position radius d
50(μm)
|
Volume mean diameter d
v(μm)
|
Area average diameter d
s(μm)
|
Specific surface area s (m
2/g)
|
0.0 |
8.09 |
8.95 |
4.81 |
1.25 |
500 |
4.32 |
4.97 |
3.98 |
1.84 |
1000 |
2.95 |
3.01 |
2.37 |
3.85 |
1500 |
1.89 |
2.05 |
1.75 |
4.16 |
2000 |
2.31 |
2.23 |
2.10 |
3.16 |
The consumption that the data declaration of table 3 adopts combined dispersion agent (gelatin+trolamine) not simultaneously, dispersion effect is different.The optimum amount of combined dispersion agent is that copper ore concentrates per ton uses 1500g.When consumption during less than optimum value, dispersion effect is bad; When consumption surpassed optimum value, the granularity of obtained copper powder became greatly, specific surface area reduces, and produces agglomeration.According to the difference of raw material, the optimum amount of combined dispersion agent needs to be confirmed by experiment.
The foregoing description when adopting dissimilar dispersion agents and not adopting dispersion agent, the meso-position radius d of obtained copper powder
50, volume mean diameter d
v, area average diameter d
sS is as shown in table 4 with specific surface area:
Table 4
The dispersion agent type |
Meso-position radius d
50(μm)
|
Volume mean diameter d
v(μm)
|
Area average diameter d
s(μm)
|
Specific surface area s (m
2/g)
|
Combined (gelatin+trolamine) |
1.89 |
2.05 |
1.75 |
4.16 |
Gelatin |
5.82 |
6.69 |
3.09 |
1.92 |
Water glass |
2.45 |
2.44 |
2.16 |
2.77 |
Sodium hexametaphosphate 99 |
2.50 |
2.46 |
2.40 |
2.50 |
Trolamine |
2.31 |
2.37 |
2.20 |
2.91 |
No dispersion agent |
8.09 |
8.95 |
4.81 |
1.25 |
The data declaration of table 4 adopt combined dispersion agent (gelatin+trolamine) to compare with adopting single dispersion agent, the copper powder fine size, the specific surface area that are obtained are big, its dispersion effect is better.