Full-automatic crucible manipulator
Technical field
The present invention relates to semiconductor production equipment, particularly a kind of full-automatic crucible manipulator that is used to carry plumbago crucible, quartz crucible and silicon material in the single crystal growing furnace.
Background technology
Most of in the market single crystal furnace equipment does not all also have to realize the functional component of carrying carrying plumbago crucible, quartz crucible and silicon material automatically, and factory all needs manually to consign silicon material and quartz crucible when beginning that draws crystal bar and end.But when a dead lift silicon material and quartz crucible,, also there are problems such as inefficiency, labor cost height because human factor is very easily damaged the quartz crucible of high price and polluted the silicon raw material.At this problem, our company once developed a kind of cantilever type crucible hoisting and transporting mechanism, make original pure manual operation become semi-automatic operation, saved certain labor force and time cost comparatively speaking, but the cantilever rotation still need be passed through workman's manual operation, is not convenient especially, relatively require great effort, accuracy is not high, and operation neither be very well, makes mistakes easily.
Summary of the invention
In order to overcome the defective that above-mentioned prior art exists, the invention provides a kind of crucible manipulator of full-automation, make the single crystal growing furnace production plant realize fully automated carrying crucible equipment, the production efficiency height, time saving and energy saving, accurately and reliably.
To achieve these goals, technical scheme of the present invention is as follows:
Full-automatic crucible manipulator comprises the handle component that lifts quartz crucible, lateral adjustments parts, elevating drive mechanism and the rotating mechanism that is connected with handle component.
Further, on the described crucible handle component locking unit and pneumatic unit are set, pneumatic unit comprises cylinder, and transmission shaft is set in the cylinder, and described cylinder also can be a motor etc.;
Lateral adjustments parts and earthenware handle component are installed on the socle girder, and described socle girder is connected with elevating drive mechanism.
The sidepiece of pneumatic unit also connects a socle girder, is connected with elevating drive mechanism by described socle girder.
Described locking unit comprises the locking mechanism that is connected with transmission shaft, and locking mechanism is made of sliding seat and connecting rod, and described connecting rod connects the transmission shaft in the said cylinder.
Described crucible handle component is that movable jaw and the shaft collar by three circumference uniform distributions constitutes, and is installed in movably on the slide plate; Described slide plate is installed on the miniature line slideway of lateral adjustments parts, can move thereon.
When not working, the pot pawl is in extended configuration, and in the time will grasping, movement cylinder drives the automatic indentation of pot pawl by connecting rod, grasps crucible;
Described lateral adjustments parts are used to regulate the horizontal position of crucible handgrip, are made up of miniature line slideway and small ball lead screw pair, motor etc., and these parts play the effect of adjustment to the heart; Described miniature line slideway is positioned at the top of above-mentioned socle girder, and the small ball lead screw pair is located on the miniature line slideway, and described small ball lead screw pair connects casing outer wall.
Described elevating drive mechanism comprises that the lifting mobile jib is column, T type lead screw pair, socle girder and servomotor, and servomotor is arranged on the top of column, and servomotor connects socle girder, and socle girder can slide up and down along described ball screw assembly.
Further, described column adopts the weldless steel tube of certain wall thickness, the external diameter processing grinding, and weight reduction, all circuits can pass through internally simultaneously, and ball-screw promotes reliable and stable.
Described socle girder connects above-mentioned column by web plate and screw assembly, and lateral adjustments parts, pneumatic unit, the locking unit that can drive socle girder and connection thereof by the elevating drive mechanism on the column move up and down with crucible handle component integral body.
Described rotating mechanism comprises reduction box, is arranged at reducing motor, gear driving pair, thrust block in the reduction box, the rotating shaft that shaft seat is inner with it, described rotating shaft upper end is connected with the column on its top by bearing, the rotating shaft lower end is passed shaft seat and is extended to and be connected with described gear driving pair in the reduction box, and gear driving pair is by the transmission rig of thrust block connection reducing motor.
Described reducing motor adopts the built-in reduction box inside that is installed on, and helps saving the space.
The invention has the beneficial effects as follows, novel structure, simple, processing can realize full-automatic silicon material transportation and crucible easily, has improved production efficiency greatly, has also saved human cost, economic benefit is obvious.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is a vertical view of the present invention;
Among the figure, 1, handle component, 2, the lateral adjustments parts, 3, elevating drive mechanism, 31, servomotor, 4, rotating mechanism, 11, locking unit, 12, pneumatic unit, 13, quartz crucible, 41, shaft seat, 42, rotating shaft, 43, reduction box, 44, gear driving pair, 45, reducing motor, 5, column, 6, socle girder;
Embodiment:
Be easy to understand understanding in order to make creation characteristic of the present invention, technique means and to reach purpose, further set forth the present invention below in conjunction with specific embodiment.
Embodiment:
Referring to Fig. 1, a kind of full-automatic crucible hoisting appliance comprises the handle component 1 that lifts quartz crucible, the lateral adjustments parts 2 that are connected with handle component 1, the elevating drive mechanism 3 that is connected with lateral adjustments parts 2 and rotating mechanism 4.
Handle component is for 1 time the quartz crucible 13 that the silicon material is housed, because quartz crucible 1 is frangible, so generally hold with plumbago crucible its outside.
Handle component 1 top is provided with locking unit 11, connects pneumatic unit 12 on the locking unit 11, and pneumatic unit 12 makes locking unit 11 locking corresponding components by the air contraction principle;
Described pneumatic unit 12 tops are provided with lateral adjustments parts 2, the servomotor 21 that lateral adjustments parts 2 are connected by feed screw nut and miniature line slideway, shaft coupling, can regulate the position of handle component 1 by lateral adjustments parts 2, make it with below that quartz crucible 13 positions of silicon material are housed is corresponding, be convenient to grasp; Pneumatic unit 12 is installed on the crucible handle component 1, socle girder 6 is connected in the vertical rod of elevating drive mechanism 3 by bolt and web plate, the top of elevating drive mechanism 3 is provided with servomotor 31, servomotor 31 is connected with the T type feed screw nut of bottom by transmission rig, elevating drive mechanism 3 can carry out lifting action, and drive socle girder 6 and handle component 1, quartz crucible 13 move up and down together.
Elevating drive mechanism 3 and socle girder 6 complete installations are on column 5, the bottom of column 5 is provided with rotating mechanism, rotating mechanism comprises shaft seat 41, rotating shaft 42, reduction box 43, gear driving pair 44 and reducing motor 45, rotating shaft 42 is set in the shaft seat 41, and rotating shaft 42 connects the bottom of column 5 by bolt assembly;
Shaft seat is provided with the reduction box 43 of broad for 41 times, is provided with gear driving pair 44 and reducing motor 45 in the reduction box 43, and gear driving pair 44 is by the pinion in master wheel and the rotating shaft 42, and reducing motor 45 connects gear driving pair 44 by transmission rig.
Working process of the present invention is mainly finished by following action:
(1) crucible that is grasped is realized oscilaltion: the elevating drive mechanism 3 that is installed on the column 5 is realized, servomotor 31 actions make T type feed screw nut transmission drive socle girder 6 by shaft coupling and move up and down, and lifting travel can be controlled at by the optoelectronic switch that is installed in column 5 two ends in the desired stroke range;
(2) can horizontally rotate motion in the time of with the crucible oscilaltion campaign grasped: horizontally rotating motion is by 45 work of the reducing motors in the reduction box 43, make the rotating shaft rotation by gear driving pair 44, drive column 5 rotations, thereby make to be installed in that all mechanisms and parts can both rotate in the horizontal direction on the column 5, realize the carrying of crucible and silicon material;
(3) realize the extracting of crucible and the function of release: the cylinder action by pneumatic unit 12 makes the telescopic transmission shaft of connected locking unit 11 move, the lower end of described transmission shaft is connected with crucible handle component 1, crucible handle component 1 is to be made of the movable jaw of three circumference uniform distributions and shaft collar, realizes the extracting and the release function of three catchings simultaneously by the stretching motion of cylinder;
(4) centering of realization crucible handle component: realize by the lateral adjustments parts 2 that are installed in socle girder 6 front ends.Servomotor 21 actions of lateral adjustments parts 2, the small ball lead screw pair action that shaft coupling is connected, the slide plate that is installed on the miniature line slideway is laterally moved, and crucible handle component 1 is installed in movably on the slide plate, plays the effect of adjustment to the heart.
The about 2630mm of the maximum height of above-mentioned machine, pivoted arm rotation center adjust width between centers 80mm apart from 1515mm, and the lifting limit travel is 600mm.
This mechanism can be used for the crucible loading and unloading of 18 cun, 20 cun, 22 cun, 24 cun specifications, if use the crucible of different model, as long as change three pot melons, other parts are all general, meet the design philosophy of modular universalization.
More than show and described ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification sheets just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.