CN101720190A - 糖食和片剂的包衣 - Google Patents
糖食和片剂的包衣 Download PDFInfo
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Abstract
本发明涉及一种可食用产品的包衣方法。该方法包括向该产品施加熔融的多元醇并冷却该多元醇而使其结晶成固体形式。
Description
本发明涉及利用多元醇对糖食和片剂进行包衣。多元醇是普通的一类包括糖醇的化合物。糖醇是低热量甜味剂,其可替代糖本身使用。糖醇的实例包括木糖醇、甘露醇、赤藓醇、麦芽糖醇和山梨糖醇。
目前,锅包衣被广泛地用于对诸如口香糖片、药片和糖衣丸(一种糖食形式)的产品进行包衣。锅包衣典型地产生一层糖果包衣,其可以改善气味、提供嘎吱嘎吱声并改良外观。糖食工业目前的工艺水平为Driam包衣(Driam是制造商的名字),由此为了速度和一致性使锅包衣工艺自动化和半优化。对一批糖食进行包衣所需的典型时间就Driam而言为5小时,就锅包衣机而言为10小时。
在典型的Driam或锅包衣中,糖食产品或片剂翻滚,同时对其喷射糖浆。每隔几分钟施加少量的糖浆,其在施加下一个量的糖浆之前干燥。这种干燥的需求来自水分经糖浆扩散到表面然后蒸发的需要;并且是造成工艺缓慢的主要原因。翻滚意味着对产品连续施加压力。如果它们不够坚固,则它们可能会破碎或变形,例如片剂可能碎裂。
存在许多与锅包衣有关的问题。第一,它缓慢。由于等待水分扩散到表面并蒸发的持续需要,所以要花费几个小时形成有效的包衣。第二,它是间歇式工艺,连续式工艺可能会提供更大的灵活性、工艺控制,并降低整批损耗的机会。
而且,该工艺可能造成损伤。片剂在锅包衣期间可能碎裂,并且太软的口香糖在锅包衣期间可能破碎或变形。在后一种情况下,这导致口香糖必须在包衣工艺前需求进行硬化,从而附加另外的工艺步骤。该工艺还可能引起成对(twinning),其中在锅/Driam包衣工艺期间由于使用糖浆而变粘使得片剂可能粘在一起,并产生粘在一起的成对片剂。
根据本发明,提供一种可食用产品的包衣方法,该方法包括:
向该产品施加熔融的多元醇;
冷却该多元醇使其结晶成固体形式。
该方法可以使用浸渍、浇铸或共挤出来施加熔融的多元醇。
该多元醇可能是赤藓醇、木糖醇、甘露醇、山梨糖醇、麦芽糖醇、异麦芽酮糖醇(Isomalt)、蔗糖中的一种。
代替如锅包衣法中的喷射糖浆(溶于水的多元醇或糖),本发明施加熔融的多元醇,使得该熔融的多元醇冷却,然后结晶成固体形式。
该方法有许多如下优点。第一是速度,本发明等待热扩散,代替了等待水分扩散。热扩散远比水分扩散快。本发明还等待结晶过程发生;结晶需要的时间取决于所选择材料的不同而异。
本发明可以是连续式工艺。由于快,所以基于熔体结晶的工艺能够以连续式在线形式操作,需要谨慎之处在于工艺的连续部分(例如熔融的多元醇施加和冷却)。
由于不需要翻滚,还存在较少的损坏,在包衣期间待包衣的产品的压力降低,且由于工艺的在线特性,因每个产品可能被单独处理,从而避免成对。
现在将参考附图对本发明进行描述,其中:
图1至3显示了采用本发明的方法的图解实例。
本发明采用熔体结晶工艺,其依靠多元醇迅速结晶。由熔体迅速结晶的材料倾向于是熔点Tm与玻璃化转变温度Tg的比值大的那些材料。下面显示了多元醇的列表。由此可以看出,特定的多元醇如甘露醇和赤藓醇具有高Tm/Tg比值且特别适合于熔体结晶。例如,麦芽糖醇可能不太适合,但如果工艺的其他方面需要,仍然可以采用。
赤藓醇 | 木糖醇 | 甘露醇 | 山梨糖醇 | 麦芽糖醇 | 异麦芽酮糖醇 | 蔗糖 | |
熔点Tm(℃) | 121 | 94 | 165 | 97 | 150 | 145-150 | 190 |
玻璃化转变温度,Tg(℃) | -42 | -22 | -39 | -5 | 47 | 34 | 52 |
比值Tm/Tg | 1.706 | 1.462 | 1.872 | 1.381 | 1.322 | 1.370 | 1.425 |
排序 | 2 | 3 | 1 | 5 | 7 | 6 | 4 |
现在描述应用本发明的方法。应当注意,本发明基于熔体结晶的方法可以用来或者代替整个锅包衣过程,或者仅代替其一部分,例如生产包衣厚度的第一个四分之一。该方法可通过在进入锅/Driam包衣工艺之前附加初始包衣来强化产品,这会是有益的。
基于迅速熔体结晶的包衣方法可以通过许多方法实现。这些方法包括浸涂或淋掛(enrobing)、浇铸/热成型壳或者共挤出。沿用这些成型方法,为了确保平滑的包衣,可能是使单独的片通过管以保证充分冷却,同时维持均匀的表面包衣。这三种成型方法将在下面简要描述。
附图1显示浸渍方法,其中待包衣的产品1夹持于框架2中,然后放入熔融的多元醇的池3中。一旦向每个产品1施加了熔融的多元醇3的均匀包衣,就将框架2移开,并使产品1冷却以致多元醇可以固化。
附图2显示替代方法,其中提供浇铸技术来将熔融的多元醇3施加于产品1。在这种情况下,使产品1穿过旋转模具4,所述旋转模具4在每个可食用产品周围提供多元醇的浇铸壳体,接着使其冷却而固定在每个产品1周围并形成封装产品。
附图3显示又一种方法,其中采用共挤出。在这个实施例中,共轴喷嘴(未示出)穿过内喷嘴挤出产品元件1且穿过外喷嘴挤出熔融的多元醇3,多元醇3冷却并在产品1周围固化,从而形成封装产品。在这种情况下,挤出工艺可以是脉动式的,从而形成离散的小片1,尽管这可以补充在挤出之后的附加收缩(pinching)步骤来分离单个小片。如果挤出材料的长度足够长,则冷却隧道可能不必要,当多元醇冷却到预定量而确保均匀形成和准确制造时,发生收缩。
Claims (6)
1.一种可食用产品的包衣方法,该方法包括:
向产品施加熔融的多元醇;及
冷却该多元醇使其结晶成固体形式。
2.权利要求1的方法,其中该施加步骤采用浸渍。
3.权利要求1的方法,其中该施加步骤采用浇铸。
4.权利要求1的方法,其中该施加步骤采用共挤出。
5.前述权利要求中任一项的方法,其中该多元醇为以下中的一种:赤藓醇、木糖醇、甘露醇、山梨糖醇、麦芽糖醇、异麦芽酮糖醇、蔗糖。
6.前述权利要求中任一项的方法,其中该施加步骤和冷却步骤以连续式工艺进行。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0705234.3 | 2007-03-19 | ||
GBGB0705234.3A GB0705234D0 (en) | 2007-03-19 | 2007-03-19 | Coating of confectionery and tablets |
PCT/GB2008/000971 WO2008114013A1 (en) | 2007-03-19 | 2008-03-19 | Coating of confectionery and tablets |
Publications (1)
Publication Number | Publication Date |
---|---|
CN101720190A true CN101720190A (zh) | 2010-06-02 |
Family
ID=38008678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN200880009019A Pending CN101720190A (zh) | 2007-03-19 | 2008-03-19 | 糖食和片剂的包衣 |
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US (1) | US20100129508A1 (zh) |
EP (1) | EP2131666A1 (zh) |
CN (1) | CN101720190A (zh) |
AU (1) | AU2008228078A1 (zh) |
CA (1) | CA2682264C (zh) |
GB (1) | GB0705234D0 (zh) |
RU (1) | RU2009136754A (zh) |
WO (1) | WO2008114013A1 (zh) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105211483A (zh) * | 2015-11-10 | 2016-01-06 | 苏州尚融生物技术有限公司 | 一种具有回苦味的无糖清口糖及其制备方法 |
CN110172012A (zh) * | 2019-07-06 | 2019-08-27 | 浙江华康药业股份有限公司 | 直接压片甘露醇的制备方法 |
CN110234231A (zh) * | 2017-01-27 | 2019-09-13 | Wm.雷格利 Jr.公司 | 口香糖产品和制造方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB201003288D0 (en) | 2010-02-26 | 2010-04-14 | Cadbury Uk Ltd | Apparatus and method for manufacturing products |
AU2014200769B2 (en) * | 2010-02-26 | 2014-10-16 | Cadbury Uk Limited | Apparatus and method for manufacturing products |
PL2594138T3 (pl) * | 2011-11-17 | 2016-07-29 | Wrigley W M Jun Co | Wytłaczany chrupki wyrób cukierniczy |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3477858A (en) * | 1966-09-12 | 1969-11-11 | Corn Products Co | Process for coating nuts |
DE2636152C2 (de) * | 1976-08-11 | 1980-11-06 | Arcana Chem.-Pharm. Fabrik Gmbh, Spittal, Drau (Oesterreich) | Verfahren zur Herstellung von Dragees |
US4812318A (en) * | 1987-05-12 | 1989-03-14 | Food-Tek, Inc. | Chocolate enrobed wafer products and method for preparing the same |
EP0938847A1 (en) * | 1998-01-27 | 1999-09-01 | Societe Des Produits Nestle S.A. | A process for the preparation of a chilled product |
GB0217076D0 (en) * | 2002-07-23 | 2002-08-28 | Mars Inc | Foodstuff |
US7338677B2 (en) * | 2002-08-14 | 2008-03-04 | Wm. Wrigley Jr. Company | Methods for manufacturing coated confectionary products |
CN105360562A (zh) * | 2006-04-21 | 2016-03-02 | 洲际大品牌有限责任公司 | 包衣组合物、糖食和咀嚼型胶基糖组合物以及方法 |
-
2007
- 2007-03-19 GB GBGB0705234.3A patent/GB0705234D0/en not_active Ceased
-
2008
- 2008-03-19 CN CN200880009019A patent/CN101720190A/zh active Pending
- 2008-03-19 EP EP08718809A patent/EP2131666A1/en not_active Withdrawn
- 2008-03-19 WO PCT/GB2008/000971 patent/WO2008114013A1/en active Application Filing
- 2008-03-19 AU AU2008228078A patent/AU2008228078A1/en not_active Abandoned
- 2008-03-19 US US12/531,860 patent/US20100129508A1/en not_active Abandoned
- 2008-03-19 CA CA2682264A patent/CA2682264C/en active Active
- 2008-03-19 RU RU2009136754/13A patent/RU2009136754A/ru not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105211483A (zh) * | 2015-11-10 | 2016-01-06 | 苏州尚融生物技术有限公司 | 一种具有回苦味的无糖清口糖及其制备方法 |
CN110234231A (zh) * | 2017-01-27 | 2019-09-13 | Wm.雷格利 Jr.公司 | 口香糖产品和制造方法 |
CN110172012A (zh) * | 2019-07-06 | 2019-08-27 | 浙江华康药业股份有限公司 | 直接压片甘露醇的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
CA2682264A1 (en) | 2008-09-25 |
GB0705234D0 (en) | 2007-04-25 |
WO2008114013A1 (en) | 2008-09-25 |
EP2131666A1 (en) | 2009-12-16 |
AU2008228078A1 (en) | 2008-09-25 |
CA2682264C (en) | 2012-03-06 |
RU2009136754A (ru) | 2011-04-20 |
US20100129508A1 (en) | 2010-05-27 |
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