CN101717971A - Electrolyte for preparing fine copper powder and use method thereof - Google Patents

Electrolyte for preparing fine copper powder and use method thereof Download PDF

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Publication number
CN101717971A
CN101717971A CN200910218343A CN200910218343A CN101717971A CN 101717971 A CN101717971 A CN 101717971A CN 200910218343 A CN200910218343 A CN 200910218343A CN 200910218343 A CN200910218343 A CN 200910218343A CN 101717971 A CN101717971 A CN 101717971A
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concentration
powder
distilled water
copper powder
electrolytic solution
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CN200910218343A
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CN101717971B (en
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徐瑞东
王军丽
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention discloses an electrolyte for preparing fine copper powder and a use method thereof. The electrolyte comprises the following components: 5g/L of copper sulfate, 400-800g/L of phosphoric acid, 200-600g/L of distilled water, 1-2g/L of gelatin and 2g/L of benzotriazole. Operation conditions of electrolysis are as follows: the interelectrode distance is 10-30cm, the temperature of the electrolyte is 5-30 DEG C, the density of cathode current is 3-8A/dm2, and a powder scraping period is 10-25min. Cathode copper is used as an anode of electrolytic production, and a 316 stainless steel plate is used as a cathode for scraping powder. Compared with a sulfuric acid electrolysis method for preparing the fine copper powder, the invention has the advantages of simple electrolyte prescription, easy control, wide technological parameter range, long service life and high batch production stability, and the prepared fine copper powder has fine and uniform distribution granularity, high purity, good forming property and strong oxidation resistance.

Description

A kind of electrolytic solution and using method thereof for preparing fine copper powder
Technical field
The present invention relates to technical field of wet metallurgy, particularly the technology of preparing of electrolytic copper powder.
Background technology
Because fine powder has the unusual performance that is different from traditional material, can show characteristics such as unique mechanical, electricity, calorifics, optics and chemistry, therefore be widely used in the fields such as manufacturing of conductive resin, electrically conducting coating and electrode materials.The preparation of fine copper powder mainly contains ball milled, laser Gaseous synthesis method, high temperature gas phase cracking process, freeze-drying, sonochemical method, oxidation reduction process etc., but these method production cost height, apparatus expensive, process complexity.The sulfuric acid electrolytic process is with a long history, technical maturity, present dominant position in occupation of the domestic and international copper powder production market requirement.But the sulfuric acid electrolytic process prepares fine copper powder, still exist process parameters range narrower, the copper powder granularity is bigger, size distribution is inhomogeneous, and the dendritic structure moulding is bad, and current efficiency is lower, and the acid mist volatile quantity in the production process is more, environmental pollution is serious, to shortcomings such as human body harm are bigger, still awaits further perfect.
Summary of the invention
The present invention is exactly at the prior art above shortcomings, and a kind of electrolytic solution and using method thereof of new preparation fine copper powder is provided.Advantage of the present invention is: electrolyte prescription is simple, is easy to control, and process parameters range is wide, long service life, batch production stability height.The fine copper powder fine size of preparing and be evenly distributed, the purity height, good moldability, resistance of oxidation is strong.
The composition of the electrolytic solution of preparation fine copper powder of the present invention is:
Copper sulfate: 5g/L; Phosphoric acid: 400~800mL/L; Distilled water: 200~600mL/L; Gelatin: 1~2g/L; Benzotriazole: 2g/L.
The present invention gives the using method of the electrolytic solution of preparation fine copper powder, it is characterized in that interpole gap: 10~30cm, and electrolyte temperature: 5~30 ℃, cathode current density: 3~8A/dm 2, scrape powder cycle: 10~25min.The cathode copper that adopts the electrolytic process acquisition adopts the 316L stainless steel as scraping the negative electrode that powder is used as anode.
The compound method of the electrolytic solution of preparation fine copper powder of the present invention is: with the copper sulfate dissolved in distilled water, form A liquid 1.; With A liquid under agitation condition, join in the quantitative phosphoric acid solution, form B liquid; 3. dissolve gelatin and benzotriazole respectively with distilled water, filter the back and under agitation condition, join respectively in the B liquid, form C liquid; 4. will be used for electrolysis behind the C liquid constant volume.
Prepare the fine copper powder technology with the sulfuric acid electrolytic process and compare, the present invention has following advantage or positively effect:
1, in the phosphoric acid system, realized the electrolytic process preparation of fine copper powder;
2, in electrolytic solution, add gelatin, reduced the granularity of fine copper powder well;
3, in electrolytic solution, add benzotriazole, obviously played the anti-variable color of raising fine copper powder, oxidation resistant effect.
4, fine copper powder purity height, good moldability, granularity are thin and be evenly distributed, and resistance of oxidation is strong;
4, electrolyte prescription is simple, is easy to control, and process parameters range is wide;
5, electrolytic solution is stable, long service life, batch production stability height.
Embodiment
The invention will be further described with embodiment below.But they are not construed as limiting the invention.
Embodiment 1:
The prescription of electrolytic solution is: copper sulfate: 5g/L; Phosphoric acid: 500mL/L; Distilled water: 500mL/L; Gelatin: 1g/L; Benzotriazole: 2g/L
Electrolytic processing condition are: interpole gap: 10cm, and electrolyte temperature: 15 ℃, cathode current density: 6A/dm 2, scrape powder cycle: 10min.
Embodiment 2:
The prescription of electrolytic solution is the same with embodiment 1, and processing condition are also substantially the same manner as Example 1, and just interpole gap is 15cm.
Embodiment 3:
The prescription of electrolytic solution is the same with embodiment 1, and processing condition are also substantially the same manner as Example 1, and just interpole gap is 20cm.
Embodiment 4:
The prescription of electrolytic solution is the same with embodiment 1, and processing condition are also substantially the same manner as Example 1, and just interpole gap is 25cm.
Embodiment 1 to embodiment 4, more as shown in table 1 between the granularity of fine copper powder, current efficiency and the power consumption.
Comparison between the granularity of table 1 fine copper powder, current efficiency and the power consumption (embodiment 1 to embodiment 4)
The contrast index Granularity (μ m) Current efficiency (%) Power consumption (degree/ton)
Embodiment 1 ??2.5~5.0 ??21.73 ??17210
Embodiment 2 ??2.5~5.0 ??22.56 ??16819
Embodiment 3 ??~5.0 ??20.56 ??18359
Embodiment 4 ??~5.0 ??17.12 ??21924
Embodiment 5:
The prescription of electrolytic solution is: copper sulfate: 5g/L; Phosphoric acid: 400mL/L; Distilled water: 600mL/L; Gelatin: 1g/L; Benzotriazole: 2g/L
Electrolytic processing condition are: interpole gap: 10cm, and electrolyte temperature: 15 ℃, cathode current density: 6A/dm 2, scrape powder cycle: 10min.
Embodiment 6:
The prescription of electrolytic solution is substantially the same manner as Example 5, and just the addition of phosphoric acid is 600mL/L, and the addition of distilled water is 400mL/L.Processing condition are also substantially the same manner as Example 5.
Embodiment 7:
The prescription of electrolytic solution is substantially the same manner as Example 5, and just the phosphoric acid addition is 700mL/L, and the addition of distilled water is 300mL/L, and processing condition are also the same with embodiment 5.
Embodiment 5 to embodiment 7, more as shown in table 2 between the granularity of fine copper powder, current efficiency and the power consumption.
Comparison between the granularity of table 2 fine copper powder, current efficiency and the power consumption (embodiment 5 to embodiment 7)
The contrast index Granularity (μ m) Current efficiency (%) Power consumption (degree/ton)
Embodiment 5 ??5.0~7.5 ??24.78 ??14063
Embodiment 6 ??~5.0 ??21.57 ??17886
Embodiment 7 ??~2.5 ??19.32 ??19347
Embodiment 8:
The prescription of electrolytic solution is: copper sulfate: 5g/L; Phosphoric acid: 500mL/L; Distilled water: 500mL/L; Gelatin: 1g/L; Benzotriazole: 2g/L
Electrolytic processing condition are: interpole gap: 10cm, and electrolyte temperature: 20 ℃, cathode current density: 6A/dm 2, scrape powder cycle: 10min.
Embodiment 9:
The prescription of electrolytic solution is the same with embodiment 9, and processing condition are also substantially the same manner as Example 9, and just electrolyte temperature is 25 ℃.
Embodiment 10:
The prescription of electrolytic solution is the same with embodiment 9, and processing condition are also substantially the same manner as Example 9, and just electrolyte temperature is 30 ℃.
Embodiment 8 to embodiment 10, more as shown in table 3 between the granularity of fine copper powder, current efficiency and the power consumption.
Comparison between the granularity of table 3 fine copper powder, current efficiency and the power consumption (embodiment 8 to embodiment 10)
The contrast index Granularity (μ m) Current efficiency (%) Power consumption (degree/ton)
Embodiment 8 ??2.5~5.0 ??27.78 ??10427
Embodiment 9 ??~5.0 ??36.68 ??7426
Embodiment 10 ??5.0~7.5 ??45.23 ??6658
Embodiment 11:
The prescription of electrolytic solution is: copper sulfate: 5g/L; Phosphoric acid: 500mL/L; Distilled water: 500mL/L; Gelatin: 1g/L; Benzotriazole: 2g/L
Electrolytic processing condition are: interpole gap: 5cm, and electrolyte temperature: 15 ℃, current density: 6A/dm 2, scrape powder cycle: 10min.
Embodiment 12:
The prescription of electrolytic solution is identical with embodiment 13, and processing condition are also substantially the same manner as Example 13, and just scraping the powder cycle is 15min.
Embodiment 13:
The prescription of electrolytic solution is identical with embodiment 13, and processing condition are also substantially the same manner as Example 13, and just scraping the powder cycle is 20min.
Embodiment 11 to embodiment 13, more as shown in table 4 between the granularity of fine copper powder, current efficiency and the power consumption.
Comparison between the granularity of table 4 fine copper powder, current efficiency and the power consumption (embodiment 11 to embodiment 13)
The contrast index Granularity (μ m) Current efficiency (%) Power consumption (degree/ton)
Embodiment 11 ??2.5~5.0 ??24.23 ??14672
Embodiment 12 ??~5.0 ??23.09 ??15325
Embodiment 13 ??7.5~5.0 ??19.66 ??19726

Claims (4)

1. electrolytic solution for preparing fine copper powder, it is characterized in that: the consisting of of electrolytic solution: copper sulfate, phosphoric acid, distilled water, gelatin and benzotriazole, described concentration of copper sulfate are 5g/L, phosphoric acid concentration is 400 ~ 800mL/L, distilled water concentration is 200 ~ 600mL/L, and gelatin concentration is 1 ~ 3g/L, and benzotriazole concentration is 2g/L.
2. preparation method who prepares the electrolytic solution of fine copper powder is characterized in that containing following steps: (1) forms A liquid with the copper sulfate dissolved in distilled water; (2) with A liquid under agitation condition, join in the quantitative phosphoric acid solution, form B liquid; (3) dissolve gelatin and benzotriazole respectively with distilled water, filter the back and under agitation condition, join respectively in the B liquid, form C liquid; (4) will be used for electrolysis behind the C liquid constant volume.
3. according to described a kind of preparation method who prepares the electrolytic solution of fine copper powder of claim 2, it is characterized in that: the concentration of described copper sulfate is 5g/L, concentration of phosphoric acid is 400 ~ 800mL/L, the concentration of distilled water is 200 ~ 600mL/L, the concentration of gelatin is 1 ~ 3g/L, and the concentration of benzotriazole is 2g/L.
4. using method for preparing the electrolytic solution of fine copper powder, it is characterized in that: electrolytic solution is by copper sulfate, phosphoric acid, distilled water, gelatin, benzotriazole is formed, and the concentration of copper sulfate is 5g/L, and concentration of phosphoric acid is 400 ~ 800mL/L, the concentration of distilled water is 200 ~ 600mL/L, the concentration of gelatin is 1 ~ 3g/L, and the concentration of benzotriazole is 2g/L, and operational condition is: cathode copper is as the anode of electrolysis production, the 316L stainless steel plate is as scraping the negative electrode that powder is used, interpole gap is 10 ~ 30cm, and electrolyte temperature is 5 ~ 30 ℃, and cathode current density is 3 ~ 8A/dm 2, scraping the powder cycle is 5 ~ 25min.
CN2009102183434A 2009-12-14 2009-12-14 Electrolyte for preparing fine copper powder and use method thereof Expired - Fee Related CN101717971B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102978667A (en) * 2012-10-25 2013-03-20 烟台大学 Preparation method for nanometer copper powder through electro-deposition
CN103128272A (en) * 2011-11-28 2013-06-05 重庆华浩冶炼有限公司 Electrolytic copper-powder-processing technique
CN103658637A (en) * 2013-12-12 2014-03-26 昆明理工大学 Method for preparing arborization fine copper powder in electrolysis mode
CN103862030A (en) * 2012-12-18 2014-06-18 重庆华浩冶炼有限公司 Copper powder composition and preparation method thereof
CN104928724A (en) * 2015-07-07 2015-09-23 昆明理工大学 Method for electrolytically preparing dendritic fine copper powder in oxalic acid
CN110144604A (en) * 2019-06-17 2019-08-20 阳谷祥光铜业有限公司 A kind of preparation process of electrodeposition copper powder
RU2708719C1 (en) * 2019-07-02 2019-12-11 Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский автомобильно-дорожный государственный технический университет (МАДИ)" Method of producing copper dispersed particles by electrochemical method

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BR9406043A (en) * 1993-04-19 1995-12-19 Magma Copper Co Process for the production of metallic copper powder, copper oxides and copper foil
JP5004081B2 (en) * 2007-03-06 2012-08-22 独立行政法人産業技術総合研究所 Method for recovering high-purity copper from copper-containing waste and solution or electrolyte used therefor

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103128272A (en) * 2011-11-28 2013-06-05 重庆华浩冶炼有限公司 Electrolytic copper-powder-processing technique
CN103128272B (en) * 2011-11-28 2016-08-10 重庆有研重冶新材料有限公司 The technique that a kind of electrolysis produces copper powder
CN102978667A (en) * 2012-10-25 2013-03-20 烟台大学 Preparation method for nanometer copper powder through electro-deposition
CN102978667B (en) * 2012-10-25 2016-06-22 烟台大学 A kind of method of preparing nano-bronze powder using electric deposition
CN103862030A (en) * 2012-12-18 2014-06-18 重庆华浩冶炼有限公司 Copper powder composition and preparation method thereof
CN103862030B (en) * 2012-12-18 2017-10-27 重庆有研重冶新材料有限公司 A kind of copper powder composition
CN103658637A (en) * 2013-12-12 2014-03-26 昆明理工大学 Method for preparing arborization fine copper powder in electrolysis mode
CN103658637B (en) * 2013-12-12 2015-08-12 昆明理工大学 A kind of method of electrolytic preparation dendroid fine copper powder
CN104928724A (en) * 2015-07-07 2015-09-23 昆明理工大学 Method for electrolytically preparing dendritic fine copper powder in oxalic acid
CN104928724B (en) * 2015-07-07 2017-07-07 昆明理工大学 A kind of method of the electrolytic preparation dendroid fine copper powder in ethanedioic acid
CN110144604A (en) * 2019-06-17 2019-08-20 阳谷祥光铜业有限公司 A kind of preparation process of electrodeposition copper powder
RU2708719C1 (en) * 2019-07-02 2019-12-11 Федеральное государственное бюджетное образовательное учреждение высшего образования "Московский автомобильно-дорожный государственный технический университет (МАДИ)" Method of producing copper dispersed particles by electrochemical method

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