CN101716699B - Special welder for external rings and longitudinal seams of cement agitating tank - Google Patents

Special welder for external rings and longitudinal seams of cement agitating tank Download PDF

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Publication number
CN101716699B
CN101716699B CN2009102168097A CN200910216809A CN101716699B CN 101716699 B CN101716699 B CN 101716699B CN 2009102168097 A CN2009102168097 A CN 2009102168097A CN 200910216809 A CN200910216809 A CN 200910216809A CN 101716699 B CN101716699 B CN 101716699B
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China
Prior art keywords
welding
welding gun
agitating tank
cement agitating
swinging mounting
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Expired - Fee Related
Application number
CN2009102168097A
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Chinese (zh)
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CN101716699A (en
Inventor
严飞
张亚东
张淑华
吴成刚
倪桂炎
何志刚
张志伟
沈洪新
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NANTONG SANJIU WELDING MACHINE CO Ltd
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NANTONG SANJIU WELDING MACHINE CO Ltd
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Priority to CN2009102168097A priority Critical patent/CN101716699B/en
Publication of CN101716699A publication Critical patent/CN101716699A/en
Application granted granted Critical
Publication of CN101716699B publication Critical patent/CN101716699B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a special welder for external rings and longitudinal seams of a cement agitating tank. A turnover deflection device is arranged below a portal type cantilever welding device; the portal type cantilever welding device comprises a portal frame; a welding gun running mechanism moving along a beam is arranged on the beam of the portal frame; a welding gun elevating mechanism is installed on the welding gun running mechanism; a cross electric saddle for fine-adjusting the position of a welding gun is installed on the welding gun elevating mechanism; a welding head is installed on the cross electric saddle; the welding head is connected with a wire feeding head; a welding agent recovering mechanism is installed on the welding gun running mechanism; the turnover deflection device comprises a bottom frame; a swinging bracket is arranged on the bottom frame; a telescopic cylinder for swinging the swinging bracket is arranged between the swinging bracket and the bottom frame; and a driving support mechanism is arranged at one end on the swinging bracket, and a driven support mechanism is arranged at the other end on the swinging bracket. The invention features reasonable structure, convenient welding, easy operation and good welding effect.

Description

Cement agitating tank outer shroud, longitudinal seam welding special plane
Technical field:
The present invention relates to a kind of bonding machine.
Background technology:
In the prior art, very complicated to cement agitating tank outer shroud, longitudinal seam welding, workload is big, and welding effect is undesirable.
Summary of the invention:
The object of the present invention is to provide a kind of rational in infrastructure, convenient welding, easy to operate, the cement agitating tank outer shroud of good working effect, longitudinal seam welding special plane.
Technical solution of the present invention is:
A kind of cement agitating tank outer shroud, longitudinal seam welding special plane is characterized in that: comprise gate-type cantilever welder, gate-type cantilever welder below is provided with the upset displacement device; Gate-type cantilever welder comprises door frame, the welding gun walking mechanism that moves along crossbeam is set on the door frame crossbeam, dress welding gun elevating mechanism on the welding gun walking mechanism, the electronic planker of cross that finely tune dress Butt welding gun position on the welding gun elevating mechanism, adorn welding head on the electronic planker of cross, welding head is connected with the wire feed head, dress welding agent recovering mechanism on the welding gun walking mechanism; The upset displacement device comprises underframe, and swinging mounting is set on the underframe, and the telescoping cylinder that makes the swinging mounting swing is set between swinging mounting and the underframe, and the end on the swinging mounting is provided with initiatively carriage mechanism, and the other end on the swinging mounting is provided with driven carriage mechanism.
Adorn camera head on welding head, camera head is connected with display.
The welding agent recovering mechanism comprises drug bucket, and drug bucket communicates with discharge tube, the recovery channel of welding agent.
Initiatively carriage mechanism is placed the left and right sides roller of cement agitating tank, and the roller core is the cast steel form, roller core outer wrapping polyurethane rubber, and left and right sides roller is connected with left and right sides motor driver respectively.
Driven carriage mechanism comprises bracing frame, and bracing frame upper end is provided with connector, adorns base on the connector, adorns axle sleeve on the base, is lined with copper ring in the axle sleeve, and axle sleeve is involutory bodily form formula up and down, one with cement agitating tank flange connecting dish with spool be connected, spool be contained in the axle sleeve.The welding gun walking mechanism is steel framework (frame before the claiming again) form that running gear drives.
The swinging mounting cross section is triangular in shape.
The present invention is rational in infrastructure, and convenient welding is easy to operate, and welding effect is good.
Description of drawings:
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the configuration diagram of one embodiment of the invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the configuration diagram of the electronic planker of cross.
Fig. 4 is the configuration diagram of drug bucket.
Fig. 5 is the configuration diagram of active carriage mechanism.
Fig. 6 is the configuration diagram of driven carriage mechanism.
Fig. 7 is the side diagrammatic sketch of Fig. 6.
The specific embodiment:
A kind of cement agitating tank outer shroud, longitudinal seam welding special plane comprise gate-type cantilever welder 1, and gate-type cantilever welder below is provided with upset displacement device 2; Gate-type cantilever welder comprises door frame 3, the welding gun walking mechanism 4 that moves along crossbeam is set on the door frame crossbeam, dress welding gun elevating mechanism 5 on the welding gun walking mechanism, the electronic planker 6 of cross that finely tune dress Butt welding gun position on the welding gun elevating mechanism, dress welding head 7 on the electronic planker of cross, welding head is connected with wire feed head 8, dress welding agent recovering mechanism 9 on the welding gun walking mechanism; The upset displacement device comprises underframe 10, swinging mounting 11 is set on the underframe, the telescoping cylinder 12 that makes the swinging mounting swing is set between swinging mounting and the underframe, and the end on the swinging mounting is provided with initiatively carriage mechanism 13, and the other end on the swinging mounting is provided with driven carriage mechanism 14.
Dress camera head 15 on welding head, camera head is connected with display 16.
The welding agent recovering mechanism comprises drug bucket 17, and drug bucket communicates with discharge tube, the recovery channel of welding agent.
Initiatively carriage mechanism is placed the left and right sides roller 18,19 of cement agitating tank, and the roller core is the cast steel form, roller core outer wrapping polyurethane rubber, and left and right sides roller is connected with left and right sides motor driver respectively.
Driven carriage mechanism comprises bracing frame 20, and the bracing frame upper end is provided with connector 21, dress base 22 on the connector, dress axle sleeve 23 is lined with copper ring 24 on the base in the axle sleeve, and axle sleeve is involutory bodily form formula up and down, one 26 is connected with axle with cement agitating tank flange connecting dish 25, spool is contained in the axle sleeve 23.The welding gun walking mechanism is steel framework (frame before the claiming again) form that running gear drives.
The course of work of the present invention is: spot welding is firm below earlier for workpiece, lift on the special plane again, one end of workpiece has flange can be fixed on the driven carriage mechanism, driven carriage mechanism can be according to moving in the swinging mounting mechanism that do not coexist of Workpiece length, in case the position is determined just by being bolted in the swinging mounting mechanism within the specific limits.The other end of workpiece just is placed on two rollers of active carriage mechanism.The roller core is a cast steel, and polyurethane rubber is being wrapped up in the outside, and existing so enough rigidity are come supporting workpiece, can fully contact with workpiece again, guarantees that the workpiece spin stabilization is non-slip.Just driving two reduction boxes simultaneously when the motor on the active carriage mechanism rotates rotates synchronously, two reduction boxes drive two roller rotations again separately simultaneously, workpiece just follows roller to rotate like this, at this moment if on the welding gun alignment pieces circumferential weld circumference that need weld a bit, workpiece rotates a circle just can finish welding to this road circumferential weld.If the circumferential weld of welding is positioned on the conical surface of workpiece, also to carry out displacement before the welding so to swinging mounting mechanism, adjust the position of weld seam, allow weld seam be presented on best welding position, swinging mounting is exactly the individual obtuse triangle framework that is welded with section bar, the place has rotating shaft that swinging mounting mechanism and base assembly are coupled together on summit, framework obtuse angle, total is with regard to similar and seesaw, swinging mounting mechanism can swing on the base assembly, control the direction and the angle of swing again by hydraulic jack, and after swinging to suitable angle, can be stabilized in the there.
Will be earlier when the longitudinal joint of the welding conical surface drive the workpiece rotation by carriage mechanism initiatively, the longitudinal joint that will weld is up over against welding gun, just can begin to weld after by displacement the longitudinal joint of the conical surface being indexed to horizontal level and crossbeam is parallel then.Can not be very round during welding because of the circumferential weld that will weld, vertical masonry joint also can not be very straight, whether the trend of at this moment just can general laser cross line connector observing weld seam meets the demands, and if any departing from, the operator can find out and in time make adjustment very intuitively.Welding gun can manually carry out three-dimensional regulation in welding process.At first welding gun is contained on the electronic cross supporting plate, can move up and down with the fine setting of cross supporting plate; The cross supporting plate is installed on the cantilever of former frame, by horizontal leading screw can be on cantilever move left and right; Preceding frame is installed on the big slide plate, can move up and down by elevating screw; Big slide plate is installed on the crossbeam, can be along the guide rail move left and right on the crossbeam.In the just slow-witted former frame of operator, can very clearly observe the welding situation and also in time make adjustment during welding.

Claims (5)

1. a cement agitating tank outer shroud, longitudinal seam welding special plane, it is characterized in that: comprise gate-type cantilever welder, gate-type cantilever welder below is provided with the upset displacement device; Gate-type cantilever welder comprises door frame, the welding gun walking mechanism that moves along crossbeam is set on the door frame crossbeam, dress welding gun elevating mechanism on the welding gun walking mechanism, the electronic planker of cross that finely tune dress Butt welding gun position on the welding gun elevating mechanism, adorn welding head on the electronic planker of cross, welding head is connected with the wire feed head, dress welding agent recovering mechanism on the welding gun walking mechanism; The upset displacement device comprises underframe, and swinging mounting is set on the underframe, and the telescoping cylinder that makes the swinging mounting swing is set between swinging mounting and the underframe, and the end on the swinging mounting is provided with initiatively carriage mechanism, and the other end on the swinging mounting is provided with driven carriage mechanism; Initiatively carriage mechanism is placed the left and right sides roller of cement agitating tank, and the roller core is the cast steel form, roller core outer wrapping polyurethane rubber, and left and right sides roller is connected with left and right sides motor driver respectively; Driven carriage mechanism comprises bracing frame, and bracing frame upper end is provided with connector, adorns base on the connector, adorns axle sleeve on the base, is lined with copper ring in the axle sleeve, and axle sleeve is involutory bodily form formula up and down, one with cement agitating tank flange connecting dish with spool be connected, spool be contained in the axle sleeve.
2. cement agitating tank outer shroud according to claim 1, longitudinal seam welding special plane is characterized in that: adorn camera head on welding head, camera head is connected with display.
3. cement agitating tank outer shroud according to claim 1 and 2, longitudinal seam welding special plane is characterized in that: the welding agent recovering mechanism comprises drug bucket, and drug bucket communicates with discharge tube, the recovery channel of welding agent.
4. cement agitating tank outer shroud according to claim 1, longitudinal seam welding special plane is characterized in that: the swinging mounting cross section is triangular in shape.
5. cement agitating tank outer shroud according to claim 1 and 2, longitudinal seam welding special plane is characterized in that: the welding gun walking mechanism is the steel framework form that running gear drives.
CN2009102168097A 2009-12-25 2009-12-25 Special welder for external rings and longitudinal seams of cement agitating tank Expired - Fee Related CN101716699B (en)

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CN2009102168097A CN101716699B (en) 2009-12-25 2009-12-25 Special welder for external rings and longitudinal seams of cement agitating tank

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Application Number Priority Date Filing Date Title
CN2009102168097A CN101716699B (en) 2009-12-25 2009-12-25 Special welder for external rings and longitudinal seams of cement agitating tank

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CN101716699B true CN101716699B (en) 2011-11-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102069337A (en) * 2010-06-18 2011-05-25 无锡市优耐特石化装备有限公司 Supporting device for welding enamel tank cover
CN102029494A (en) * 2010-12-31 2011-04-27 杭州余杭獐山钢瓶有限公司 Comprehensive steel cylinder welding machine
CN107953021B (en) * 2017-12-14 2020-09-18 中国航空发动机研究院 Tool clamp for electron beam welding of metal ultrathin cylindrical part
CN108890079B (en) * 2018-08-07 2021-02-23 湖南省国创电力有限公司 Automatic seam welding machine and automatic seam welding method thereof
CN114101863B (en) * 2021-11-12 2023-04-28 吴钩科技(苏州)有限公司 Automatic TIG welding machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3918628A (en) * 1972-07-13 1975-11-11 Paccar Inc Method of welding tanks
CN2621869Y (en) * 2003-04-21 2004-06-30 江都市建材机械厂 Novel circular seam welding machine
CN1672848A (en) * 2005-04-01 2005-09-28 刘宪福 Automatic welding machine for annular seam in specially shaped tank
CN1714978A (en) * 2004-06-30 2006-01-04 上海锅炉厂有限公司 Process and device for automatic argon arc welding and narrow gap burial arc welding for circular pipe header seam
CN201361756Y (en) * 2009-03-05 2009-12-16 佛山市顺德区诺邦实业有限公司 Automatic welding machine used for welding elliptical connection surfaces of workpieces
CN201586817U (en) * 2009-12-25 2010-09-22 南通三九焊接机器制造有限公司 Special welding machine for outer ring and longitudinal seams of cement mixing tank

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3918628A (en) * 1972-07-13 1975-11-11 Paccar Inc Method of welding tanks
CN2621869Y (en) * 2003-04-21 2004-06-30 江都市建材机械厂 Novel circular seam welding machine
CN1714978A (en) * 2004-06-30 2006-01-04 上海锅炉厂有限公司 Process and device for automatic argon arc welding and narrow gap burial arc welding for circular pipe header seam
CN1672848A (en) * 2005-04-01 2005-09-28 刘宪福 Automatic welding machine for annular seam in specially shaped tank
CN201361756Y (en) * 2009-03-05 2009-12-16 佛山市顺德区诺邦实业有限公司 Automatic welding machine used for welding elliptical connection surfaces of workpieces
CN201586817U (en) * 2009-12-25 2010-09-22 南通三九焊接机器制造有限公司 Special welding machine for outer ring and longitudinal seams of cement mixing tank

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2002-11576A 2002.01.15

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Granted publication date: 20111123

Termination date: 20131225