CN101676454B - Textile machine - Google Patents
Textile machine Download PDFInfo
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- CN101676454B CN101676454B CN2009101715477A CN200910171547A CN101676454B CN 101676454 B CN101676454 B CN 101676454B CN 2009101715477 A CN2009101715477 A CN 2009101715477A CN 200910171547 A CN200910171547 A CN 200910171547A CN 101676454 B CN101676454 B CN 101676454B
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- Prior art keywords
- spinning
- abnormal
- yarn
- treatment unit
- unit
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/26—Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
Each of a plurality of spinning units of a spinning machine includes a level display section, which displays an operation level that corresponds to an operation state of the spinning unit among a plurality of operation levels. The operation levels are classified such that a standard operation state, which is to be a standard, is located at a center. The standard operation state may be an average value of the operation states of the plurality of spinning units of the spinning machine or a given set value. Each of the plurality of spinning units further includes an operation panel, which displays an overall view illustrating an overall structure of the spinning unit. When an error has occurred in the spinning unit, the operation panel can carry out a display by identifying a section that corresponds to an error occurred section within the overall view.
Description
Technical field
The present invention relates to possess the fibre machinery of a plurality of yarn treatment unit.Particularly, the present invention relates to a kind of structure be used to showing above-mentioned yarn treatment unit operating condition.In addition, the invention still further relates to a kind of be used to notifying the above-mentioned yarn treatment abnormal structure that the unit occurs.
Background technology
Possess the spinning frame of a plurality of spinning units or possess the common fibre machineries such as automatic bobbin winder of a plurality of doff unit, possess a plurality of yarn treatment unit.This fibre machinery possesses the centralized management device (board control device) that the relevant information of each yarn treatment unit is carried out integrated management usually.Japanese kokai publication hei 5-70040 communique (patent documentation 1), Japanese kokai publication hei 6-128823 communique (patent documentation 2) and the disclosed fibre machinery of Japanese kokai publication hei 7-90733 communique (patent documentation 3) possess the centralized management device that a plurality of yarn treatment unit is managed concentratedly.This centralized management device can be presented at the various information of the running efficiency of each yarn treatment unit and the generation state of abnormal (fault) etc. on monitor.
In addition, the disclosed doff of No. 102006045237 specification of German patent application communique (patent documentation 4) unit arranges panel at the front surface of each doff unit, shows the independent image of the occurrence cause that a plurality of schematic representation are abnormal on above-mentioned each panel.The doff cell formation of above-mentioned patent documentation 4 is, notifies abnormal occurrence positions by making with this abnormal corresponding independent image is luminous when abnormal the generation.
In the fibre machinery that possesses the centralized management device as described in patent documentation 1 to 3, it is also conceivable that to constitute, by the operation that this centralized management device is stipulated, just can find out the yarn treatment unit consistent with rated condition.At this moment, the operator is by carrying out suitable operation, compares running efficiency low yarn treatment unit with the mean value of board integral body thereby for example find out (list up), and it is shown on monitor.Then, the operator shows based on this, and the setting position that moves to the yarn treatment unit that needs to safeguard carries out operation.
But the operator needs for the demonstration of confirming monitor to come and go continually and is displaced between centralized management device and yarn treatment unit in this structure.Therefore, the burden that causes operating efficiency reduction and operator.
And, in above-mentioned structure, by the operator, the centralized management device being carried out suitable operation, yarn treatment that running efficiency is low unit etc. shows on monitor.Therefore, even in the situation that between the on-stream period of fibre machinery, the running efficiency of certain yarn treatment unit is low, the operator also can't know the low state of running efficiency of this yarn treatment unit before carrying out predetermined operation by the board control device and observing monitor.Therefore, can't find as early as possible the yarn treatment unit that running efficiency is low and carry out suitable disposal.
In addition, the disclosed doff of patent documentation 4 unit shows abnormal reason etc. on the panel in front.Therefore, the operator needn't specially watch in order to obtain this abnormal information the monitor of centralized management device when abnormal the generation, can know occur in this yarn treatment unit abnormal then and there.But the disclosed doff of patent documentation 4 unit does not show the information relevant to the yarn treatment unit when no exceptions, and which kind of state the yarn treatment unit that therefore can't grasp in running is in.
In addition, about fibre machineries such as automatic bobbin winder or spinning frames, the kinds of schemes that proposes as other viewpoint can be notified this abnormal occurrence positions to the operator when the device abnormal.
In the bobbin carrier that for example the disclosed automatic bobbin winder of Japanese kokai publication sho 60-67374 communique (patent documentation 5) adopts, possess for the structure that shows the fault occurrence positions.The disclosed fault display device of patent documentation 5 configures light emitting diode on the appropriate location of the panel of having described schematic diagram at bobbin carrier.By the light emitting diode corresponding with the fault occurrence positions lighted, show this fault occurrence positions.
The fibre machinery such as automatic bobbin winder or spinning frame, in a plurality of yarn treatment unit that is configured during any one abnormal, the lamp of the yarn treatment unit by making abnormal such as lights at the method, and notifying to the operator needs the yarn treatment unit disposed.Thus, make the operator know the position of the yarn treatment unit of abnormal, the setting position that moves on foot this yarn treatment unit carries out suitable resuming operation.But, need to dispose concrete which part of this yarn treatment unit, need the operator to judge by rule of thumb.Therefore, sometimes the position outside abnormal occurrence positions disposed or increase unnecessary man-hour.
In addition, also have a kind of scheme, each yarn treatment unit possesses 7 n segment display ns and shows failure code with numeral and/or English the grade thereon, thereby notifies to the operator the abnormal content that occurs in this yarn treatment unit.But, if the operator does not know the corresponding relation of failure code and out-of-the way position (abnormal content) in this structure, can't promptly suitably dispose.In addition, even in the situation that know failure code, also be difficult to specifically to judge intuitively the yarn treatment unit which partly occured extremely.Therefore, exist to confirm content that failure code represents and time-consuming, the problem that perhaps the erroneous judgement location of fault is checked, thus cause operating efficiency to reduce and the increase of operator's labour intensity.
About this point, Japanese kokai publication hei 11-107075 communique (patent documentation 6) discloses a kind of automatic bobbin winder, its can with monitor that middle control device is connected on, as seen show failure cause.Adopt this structure, compare with above-mentioned failure code demonstration, can make the operator grasp intuitively abnormal content.Thus, even the scheme of patent documentation 6 also is easy to need to find position and the content of disposal, thereby promptly carries out maintenance activity in the situation that the operator lacks experience.
In addition, according to the structure of above-mentioned patent documentation 4, represent abnormal content by the icon shape image that arranges on the panel of each doff unit, so the operator need not learn failure code in advance by heart.
But, in the situation that adopt the structure of above-mentioned patent documentation 6, when abnormal in the yarn treatment unit, the operator is in order to obtain the information of abnormal occurrence positions etc., in the middle of need to first moving to, the displaying contents of monitor is removed to watch in the position of control device, and displaying contents is printed out on paper, then also need to move to again the position of this yarn treatment unit in order to carry out upkeep operation.
The disclosed automatic bobbin winder of patent documentation 6, yarn treatment unit that can a plurality of fault frequencies are many is shown on monitor.But in the situation that the yarn treatment unit that needs repairing exists is a plurality of, the operator need to repeatedly come and go to confirm the displaying contents of monitor between middle control device and yarn treatment unit.In addition, due to displaying contents is printed out on record-paper, therefore do not have the operator of above-mentioned record-paper can't judge abnormal occurrence positions when many people operation, thereby can't keep in repair together.
About this point, above-mentioned patent documentation 4 is by arranging panel on each unit, thus needn't aim at watch in the middle of the monitor of control device and mobile or confirm printing paper, also can know abnormal content.
But the independent image in above-mentioned patent documentation 4 is only substituting of fault code display mode, is difficult to judge intuitively the demonstration of independent image and the corresponding relation of abnormal occurrence positions.That is, though schematically describe abnormal content as independent image, can't see this independent image and know immediately abnormal occurrence positions, still must know in advance independent image and the corresponding relation of occurrence positions extremely.In addition, for example due to the independent pattern content of image, may cross and to see that its pattern also can't understand abnormal content exactly.The operator that therefore, still can't Gong lack experience promptly processes accurately.
Summary of the invention
The object of the present invention is to provide a kind of fibre machinery, it is easy to grasp the operating condition of yarn treatment unit.
According to a first aspect of the invention, fibre machinery possesses a plurality of yarn treatment unit.Above-mentioned each yarn treatment unit possesses respectively the operating condition grade display part corresponding with which running grade in a plurality of running grades that shows this yarn treatment unit.
Thus, the operator is by watching the running grade of yarn treatment unit, is easy to grasp the state of this yarn treatment unit.In addition, because each yarn treatment unit possesses respectively the grade display part, so the operator can confirm the grade that turns round then and there.Therefore, the operator is easy to know and needs the yarn treatment unit disposed, and can be there and then to disposing this yarn treatment unit.
In above-mentioned fibre machinery, preferred above-mentioned running grade is divided according to the mode that the benchmark operating condition as benchmark mediates.Thus, being easy to hold the operating condition of this yarn treatment unit, is to be in the running grade higher than benchmark operating condition, still is in the running grade lower than benchmark operating condition.
In above-mentioned fibre machinery, preferred said reference operating condition is the mean value of the operating condition of the above-mentioned fibre machinery a plurality of yarn treatment unit that possesses.Thus, be easy to grasp this yarn treatment unit with respect to mean value with which kind of state running.In addition, because the intermediate grade of grade display part adopts mean value, therefore can be easily compare with the operating condition of other yarn treatment unit.
In above-mentioned fibre machinery, the said reference operating condition can be also the setting value of being scheduled to.Thus, be easy to hold this yarn treatment unit with respect to setting value with which kind of state running.
In above-mentioned fibre machinery, based on the operating condition gained service data that detects this yarn treatment unit, try to achieve the running grade of above-mentioned yarn treatment unit, and this yarn treatment unit can detect the above-mentioned service data of a plurality of kinds.Above-mentioned fibre machinery can switch in the service data of above-mentioned a plurality of kinds based on any running grade of trying to achieve.
By making the content that shows on the grade display part changeable, can utilize a grade display part to show the different types of information relevant to this yarn treatment unit.
In above-mentioned fibre machinery, a certain at least in the joint fault rate of the thickness of yarn of the running efficiency of preferred above-mentioned running grade and above-mentioned yarn treatment unit, this yarn treatment unit and this yarn treatment unit is relevant.
The service data relevant with above-mentioned operating condition is the data of the frequent reference of operator.Therefore, the service data relevant with above-mentioned operating condition is particularly suitable for the mode that can show by the grade display part.
In above-mentioned fibre machinery, preferred above-mentioned each yarn treatment unit possesses respectively the trend display part that the operating condition that shows this yarn treatment unit is in ascendant trend or is in downward trend.Thus, the operator is easy to hold the recent tendency of the operating condition of this yarn treatment unit, thereby can carry out suitable disposal to each yarn treatment unit.
According to second aspect present invention, fibre machinery possesses a plurality of yarn treatment unit, and each above-mentioned yarn treatment unit possesses the overall diagram display part that shows overall diagram, and above-mentioned overall diagram represents that the integral body of this yarn treatment unit consists of.Above-mentioned overall diagram display part constitutes, when this yarn treatment unit exists when abnormal, can above-mentioned overall diagram in the specific demonstration position corresponding with above-mentioned abnormal occurrence positions.
Thus, the operator can hold abnormal occurrence positions intuitively.Therefore, even lacking experience, the operator also is easy to process.In addition, because yarn treatment unit self possesses the overall diagram display part, so the operator can eliminate abnormal resuming operation then and there after the specific demonstration of confirming the overall diagram display part.
Above-mentioned fibre machinery also possesses the control part of controlling above-mentioned yarn treatment unit.Above-mentioned control part possesses judging part and determination portion.Judging part judges whether to have occured extremely based on this signal from above-mentioned yarn treatment unit reception signal.Determination portion is determined abnormal occurrence positions.Above-mentioned control part is based on the judgement of above-mentioned judging part and determining of above-mentioned determination portion, the abnormal occurrence positions of specific demonstration on above-mentioned overall diagram display part.
Thus, can judge by control part to have or not the abnormal next abnormal occurrence positions of determining the abnormal occurrence positions of specific demonstration suitably on the overall diagram display part.
In above-mentioned fibre machinery, above-mentioned overall diagram display part possesses a plurality of illuminating parts that configure near above-mentioned overall diagram.Above-mentioned control part changes by the luminance that makes specific illuminating part in above-mentioned a plurality of illuminating parts, thus can be in above-mentioned overall diagram the specific demonstration position corresponding with this illuminating part.Thus, can be with the abnormal occurrence positions of the specific demonstration of simple structure.
In above-mentioned fibre machinery, above-mentioned overall diagram display part possesses a plurality of illuminating parts that configure on above-mentioned overall diagram.Above-mentioned control part changes by the luminance that makes specific illuminating part in above-mentioned a plurality of illuminating parts, thus can be in above-mentioned overall diagram the specific demonstration position corresponding with this illuminating part.Thus, the operator can hold abnormal occurrence positions more intuitively.
Above-mentioned fibre machinery also possesses analysis portion.Analysis portion is by trying to achieve from above-mentioned control part and abnormal relevant information, thereby analyzes the abnormal generation state that this abnormal each yarn treatment unit occurs.Thus, above-mentioned fibre machinery can utilize analysis portion to analyze abnormal relevant information with each yarn treatment unit.Therefore, above-mentioned fibre machinery for example can be obtained abnormal incidence, perhaps finds out abnormal incidence high yarn treatment unit.Consequently, the operator is easy to manage the yarn treatment unit, and can promptly carry out suitable processing to each yarn treatment unit.
In above-mentioned fibre machinery, preferred above-mentioned overall diagram display part can be in above-mentioned overall diagram specific demonstration Three regions at least identifiably.Thus, the operator can hold abnormal occurrence positions in the zone of dividing to a certain degree, thereby is easy to determine abnormal occurrence positions, eliminates as soon as possible abnormal resuming operation.
In above-mentioned fibre machinery, when above-mentioned yarn treatment unit is when possessing the spinning unit of drawing-off section, spinning section, winder, above-mentioned overall diagram display part can be in above-mentioned overall diagram identifiably specific demonstration and above-mentioned drawing-off section, above-mentioned spinning section, Three regions at least corresponding to above-mentioned winder.Thus, above-mentioned fibre machinery can suitably show the abnormal occurrence positions of this spinning unit when the spinning unit abnormal.
In above-mentioned fibre machinery, preferred each above-mentioned yarn treatment unit, except being used for the structure of the specific demonstration of the above-mentioned overall diagram position corresponding with above-mentioned abnormal occurrence positions, also possesses the abnormal generation display part of the situation of this yarn treatment of demonstration unit abnormal.Thus, according to the demonstration of abnormal generation display part, can grasp immediately the yarn treatment unit of generation problem from dispose a plurality of yarn treatment unit, the position that problem occurs is controlled and upkeep operation.That is, can shorten the stand-by period that produces the beginning upkeep operation from problem, boost productivity.
Description of drawings
Fig. 1 means the front view that the integral body of the spinning frame of an embodiment of the invention consists of.
Fig. 2 is the longitudinal section of the spinning frame of an embodiment of the invention.
Fig. 3 means the block diagram that flows of control signal etc. of the spinning frame of the first embodiment of the present invention.
Fig. 4 is the front view of the guidance panel of the first embodiment of the present invention.
Fig. 5 means the block diagram that flows of control signal etc. of the spinning frame of the second embodiment of the present invention.
Fig. 6 is the front view of guidance panel of the variation of the second embodiment of the present invention.
The specific embodiment
Below, the spinning frame as fibre machinery (spinning machine) that an embodiment of the invention is related to reference to accompanying drawing describes.The meaning of the upstream and downstream of yarn moving direction when here, in this specification, " upstream " and " downstream " is spinning.
Spinning frame 1 as fibre machinery shown in Figure 1 possesses: a plurality of spinning units that are set up in parallel (yarn treatment unit) 2, board control device (analysis portion) 60, joint chassis 3, opening picking cabinet (blower box) 4, prime mover case 5.Spinning frame 1 possesses not shown Automatic doffing devices.
Each part of board control device 60 centralized management spinning frames 1.Board control device 60 possesses monitor (display part) 61 and enter key 62.Board control device 60 can be between each part of spinning frame 1 transmission of information.
For example can show with chart the production efficiency of each spinning unit 2 on monitor 61, perhaps show the spinning unit 2 of generation problem.In addition, monitor 61 also can show the statistical information of spinning frame 1 integral body.And, the operator carries out suitable operation with enter key 62, thereby can be to specific spinning unit 2 change settings, perhaps to the unified change settings of whole spinning unit 2 (wherein, by from board control device 60 to unit controls described later section 73 send setting datas and carry out this settings and change).Board control device 60 except spinning unit 2, such as also can butt joint chassis 3 and not shown Automatic doffing devices etc. carry out control and management.
As shown in Figure 3, spinning frame 1 possesses for a plurality of unit controls section 73 that controls each spinning unit 2.Constitute in present embodiment, 73 pairs of four spinning units 2 of unit controls section carry out control and management.The detected signals of various sensors that unit controls section 73 possesses based on control signal and each spinning unit 2 from board control device 60 etc. are controlled each spinning unit 2.In addition, unit controls section 73 can send the information relevant with each spinning unit 2 to board control device 60.
As shown in Figure 1, each spinning unit 2 forms package 45 from sliver 15.The main structure of each spinning unit 2 possesses successively according to the order that is from upstream to the downstream: drafting system 7, spinning apparatus 9, thread delivery device 11, Yarn relaxation eliminating device 12, coiler device 13.Drafting system 7 is arranged near the upper end of housing 6 of spinning frame 1.9 pairs of fibre bundles 8 of sending here from this drafting system 7 of spinning apparatus are weaved.Carried by thread delivery device 11 from the spun yarn 10 that spinning apparatus 9 is discharged, after passing yarn clearer 52 described later, utilize coiler device 13 to reel and form package 45.In addition, each spinning unit 2 possesses guidance panel 80 in the appropriate location of unit face side.
Above-mentioned joint chassis 3 can travel on the direction that spinning unit 2 is arranged.When cutting continuous strand (aftermentioned), joint chassis 3 moves to the position of the spinning unit 2 that needs joint, and the upper yarn of spinning apparatus 9 one sides and the yarn under working of coiler device 13 1 sides are tied.
Then, with reference to Fig. 2, the concrete structure of each spinning unit 2 is described.Drafting system 7 (drawing-off section) is drawn into fibre bundle 8 with sliver 15.Drafting system 7 possesses: rear roller 16, the 3rd roller (third roller) 17, the central roll 19 that sets up tengential belt (apron belt) 18 and preliminary roller 20 these four kinds of rollers.
Drafting system 7 possesses the sliver broken end sensor 59 for detection of the sliver broken end.The detected sliver broken end of this sliver broken end sensor 59 signal, and be transported to unit controls section 73.In addition, drafting system 7 also can adopt the structure that does not possess sliver broken end sensor 59.
Then the structure of spinning section described.Spinning section mainly possesses spinning apparatus 9, thread delivery device 11, Yarn relaxation eliminating device 12.
Although the concrete structure of spinning apparatus 9 is diagram not, can adopt in the present embodiment and utilize swirling eddy to twist to fibre bundle 8 Spindleless spinning machine that generates spun yarn 10.
Thread delivery device 11 possesses: delivery roll (delivery roller) 39, mip rolls (niproller) 40.Delivery roll 39 is supported on the housing 6 of spinning frame 1.Mip rolls 40 is set to contact with delivery roll 39.Under the state that will be sandwiched in from the spun yarn 10 that spinning apparatus 9 is discharged between delivery roll 39 and mip rolls 40, utilize not shown motor to be rotated driving to above-mentioned delivery roll 39, thereby spun yarn 10 can be carried to coiler device 13 sides.
Yarn clearer 52 is arranged at the position of omiting near downstreams than above-mentioned thread delivery device 11 in the front face side of the housing 6 of spinning frame 1.In spinning apparatus 9, spun spun yarn 10 passed above-mentioned yarn clearer 52 before being wound device 13 coilings.Yarn clearer 52 monitors thickness and the speed of mobile spun yarn 10.Yarn clearer 52 is carried the yarn flaws detection signal when detecting the yarn flaws of spun yarn 10 to unit controls section 73.Be provided with cutter (cutter) 57 near yarn clearer 52, cutter 57 is used for when detecting yarn flaws, spun yarn 10 being cut off.
Yarn relaxation eliminating device 12 constitutes, and the spun yarn 10 of (between spinning apparatus 9 and splicer described later (splicer) 43) between spinning apparatus 9 and coiler device 13 lax can be removed and provide suitable tension force.Yarn relaxation eliminating device 12 possesses: lax roller 21, yarn guide member 22, upstream side guide part 23, cylinder 24, motor 25, the downstream guide part 26 eliminated.
Yarn relaxation is eliminated roller 21 by motor 25 rotary actuations, spun yarn 10 is wound up into deposits spun yarn 10 on its periphery.
Upstream side guide part 23 is in the lax roughly upstream side configuration of eliminating roller 21, and constitute can be by cylinder 24 in the in-position with withdraw between the position and move.That upstream side guide part 23 is moved to is above-mentioned when withdrawing from the position, the guide eye of spun yarn 10 and above-mentioned yarn guide member 22 can be involutory, can be on the lax periphery of eliminating roller 21 winding yarn.When not making 21 work of lax elimination roller, first make upstream side guide part 23 move to above-mentioned in-position, do not make the guide eye of spun yarn 10 and above-mentioned yarn guide member 22 involutory.Downstream guide part 26 is arranged on the downstream of above-mentioned lax elimination roller 21.
Yarn relaxation eliminating device 12 possesses not shown yarn and is wound around testing agency, and this yarn is wound around testing agency and is wrapped in lax situation about eliminating on roller 21 or yarn guide member 22 for detection of spun yarn 10.Above-mentioned yarn is wound around the yarn that testing agency detects and is wound around signal, is transported to unit controls section 73.
Withdraw from the position if under the state that lax elimination roller 21 and yarn guide member 22 one are rotated, upstream side guide part 23 is moved to, spun yarn 10 is involutory with yarn guide member 22.At this moment, if the tension force of the warp tension ratio of spun yarn 10 regulation is low, yarn guide member 22 is eliminated on the periphery of roller 21 by with lax elimination roller 21 one rotations, spun yarn 10 being wound up into to relax.If the tension force of spun yarn 10 is for more than the tension force of stipulating, yarn guide member 22 rotates independently with respect to the lax roller 21 of eliminating, and makes the spun yarn 10 that leaving in relaxes eliminates on roller 21 separate gradually easypro.Like this, the effect of Yarn relaxation eliminating device 12 is, when the low and easy generation of the tension force of spun yarn 10 is lax, coiling spun yarn 10 relaxes to prevent it on the periphery of lax elimination roller 21, when the tension force of spun yarn 10 is high, will release the increase that suppresses yarn tension at the lax spun yarn 10 that deposit on the periphery of roller 21 of eliminating.
Then, coiler device (winder) 13 is described.Coiler device 13 possesses the reel cage arm (cradle arm) 71 that can swingingly support around fulcrum 70.The rotatably mounted bobbin for coiling spun yarn 10 of reel cage arm 71.Coiler device 13 possesses winding drum 72 and traverses (traverse) device 75.
Above-mentioned winding drum 72 utilizes and contacts with the outer peripheral face of the package 45 of above-mentioned bobbin or reel thereon spun yarn 10 and formation and driven.Traversing gear 75 possess can with the involutory traverse guide (traverse guide) 76 of spun yarn 10.Traverse guide 76 is fixed on across on the guide rod that traverses of a plurality of spinning unit 2 horizontal arrangement (traverse rod) 77.Utilize not shown drive unit to make to traverse guide rod 77 to move back and forth, utilize simultaneously not shown Motor Drive winding drum 72, thereby make package 45 rotations that contact with winding drum 72, spun yarn 10 is back and forth reeled.
Below, butt joint chassis 3 describes.As depicted in figs. 1 and 2, joint chassis 3 possesses: splicer (piecing devices) 43, suction pipe 44, suction nozzle (suction mouth) 46, yarn under working detecting sensor 58.Joint chassis 3 is set to and can travels on track 41, and this track 41 is arranged at the housing 6 of spinning frame 1.When certain spinning unit 2 broken end occured or cuts yarn, joint chassis 3 drives to this spinning unit 2 to be stopped and carrying out joint work.
Below, the joint work of butt joint chassis 3 describes.As mentioned above, when yarn clearer 52 detected the flaw of spun yarn 10, the Defect Detection signal was transported to unit controls section 73.Unit controls section 73 cuts off yarn by cutter 57 immediately, and then stops drafting system 7, spinning apparatus 9, coiler device 13 etc. after receiving above-mentioned Defect Detection signal, makes joint chassis 3 drive to this spinning unit 2 the place aheads.
Then, unit controls section 73 drives the drafting system 7 of this spinning unit 2 and spinning apparatus 9 etc. again, and begins to utilize suction pipe 44 and the suction nozzle 46 that joint chassis 3 possesses to catch yarn end.Suction pipe 44 rotates centered by axle along the vertical direction, catches simultaneously suction from the yarn end of the upper yarn of spinning apparatus 9 discharges and guides to splicer 43.Meanwhile, suction nozzle 46 rotates centered by axle along the vertical direction, attracts simultaneously seizure from the yarn end of the yarn under working of package 45 and guides to splicer 43, and this package 45 rotatably is supported in above-mentioned coiler device 13.
At this moment, yarn clearer 52 does not detect yarn in the situation that the upper yarn that use suction pipe 44 carries out guides release, is judged as the seizure failure of yarn, again attempts above-mentioned upper yarn capturing motion with the number of times of regulation.Yarn under working detecting sensor 58 does not detect yarn in the situation that the yarn under working that use suction nozzle 46 carries out guides release, is judged as the seizure failure of yarn under working, again attempts above-mentioned yarn under working capturing motion with the number of times of regulation.In the time of still can't successfully catching yarn end after having carried out the reattempting of afore mentioned rules number of times, be judged as the generation joint fault by unit control part 73.
After upper yarn and yarn under working are directed to splicer 43, utilize 43 pairs of yarn end that are directed of splicer to connect.Although the detailed structure not specified (NS) of butt joint device 43 comes the method for two yarn end of twisted to carry out the joint operation such as adopting by fluids such as compressed air streams.After completing, joint again begins to reel by coiler device 13.
Below, with reference to Fig. 4, the formation of guidance panel (overall diagram display part) 80 is described.Guidance panel 80 mainly possesses: whole Figure 81; Abnormal show lamp 821,822,823; 7 n segment display ns 83; Maintenance assignment lamp (display part occurs extremely) 84, console switch 85, grade display part 86, trend display part 87.
Describe simple whole Figure 81 of the side-looking of spinning unit 2 on guidance panel 80.This integral body Figure 81 is equivalent to the longitudinal section of Fig. 2.
Dispose side by side three the abnormal show lamps 821,822 and 823 that consisted of by light emitting diode of vertical row near the side of whole Figure 81.Above-mentioned abnormal show lamp 821,822 and 823 is corresponding with the specific region in above-mentioned whole Figure 81 respectively.Above-mentioned whole Figure 81 is divided in the vertical three parts and shows, regional corresponding with which scope in clear and definite above-mentioned abnormal show lamp 821~823 and this integral body Figure 81.That is: the diagram zone that is divided into three parts of whole Figure 81 is corresponding with abnormal show lamp in the side configuration of each several part figure respectively.
When spinning unit 2 abnormal, control part (specific display control unit) 73 control so that in above-mentioned abnormal show lamp 821,822 and 823 the abnormal show lamp corresponding with this abnormal occurrence positions light.Therefore, can notify this abnormal occurrence positions to the operator.Like this, at the side arrangement abnormalities display lamp 821~823 of the whole Figure 81 of next-door neighbour, light by making the abnormal show lamp corresponding with abnormal occurrence positions, thus can be in whole Figure 81 specific demonstration and occurrence positions is corresponding extremely part.Thus, where the operator can occur in spinning unit 2 extremely being held in intuitively.Consequently, the operator can begin the maintenance activity of spinning unit immediately when abnormal occur.
Failure code when 7 n segment display ns 83 show abnormal generation the etc.In the spinning frame 1 of present embodiment, by adopting above-mentioned whole Figure 81 and abnormal show lamp 821~823 to show, the operator just can hold abnormal occurrence positions intuitively, carry out failure code by dual-purpose 7 n segment display ns 83 and show, can be more specifically with the context notification of spinning unit 2 abnormals to the operator.
Below, In Grade display part 86 describes.The grade display part 86 of present embodiment can show with the running grade in 5 stages the operating condition of spinning unit 2.And said " running grade " is to classify accordingly with the operating condition of each spinning unit 2 to represent each spinning unit 2 here.See which running grade spinning unit 2 classify in, can roughly hold the operating condition of this spinning unit 2.
Grade display part 86 be constituted as its partially transparent or translucent and can transmission from the light at the back side.Particularly, the first estate display part 861, the second grade display part 862, tertiary gradient display part 863, fourth estate display part 864 and the 5th grade display part 865 constitute respectively the transmittance section of rectangle.At the back side of above-mentioned the first to five grade display part 861~865, dispose respectively not shown light emitting diode.By making certain of above-mentioned light emitting diode luminous, certain that namely can make corresponding grade display part 861~865 is luminous.
Above-mentioned each grade display part 861~865 for example shown in Figure 4 be configured to stepped, thereby can with graphics mode judge intuitively the running grade upper and lower relation.Particularly, the first estate display part 861 is disposed at extreme lower position, and the 5th grade display part 865 is disposed at the extreme higher position.Namely constitute and to hold intuitively: the first estate display part 861 minimum running grades of expression, improve the 5th grade display part 865 the highest running grades of expression according to the second grade display part 862, tertiary gradient display part 863, the represented running hierarchal order of fourth estate display part 864.
By making the grade display part 86 corresponding with the running grade of spinning unit 2 luminous, thereby can show the running grade of this spinning unit 2.Thus, the operator can hold intuitively this spinning unit 2 and is in which the running grade of five runnings in grades.
Constitute in the present embodiment, show all the time the running grade of this spinning unit 2 on grade display part 86.Thus, the operator need not operate the running grade that can know spinning unit 2 then and there especially.In addition, needn't all move to board control device 60 for the operating condition of confirming spinning unit 2 as prior art, so the operator can work efficiently at every turn.
Below, trend display part 87 is described.This trend display part 87 also constitutes equally with grade display part 86, its partially transparent or translucent and can transmission from the light at the back side.Particularly, constitute respectively sagittate transmittance section to upward arrow 871 and downward arrow 872, dispose accordingly not shown light emitting diode at the back side separately.By above structure, can make to upward arrow 871 and downward arrow 872 luminous.
Luminous when there is ascendant trend (near the trend of higher level) in the operating condition of spinning unit 2 to upward arrow 871.Arrow 872 is luminous when there is downward trend (near the trend of lower grade) in the operating condition of spinning unit 2 downwards.When the operating condition of spinning unit 2 is in poised state (both without rising trend also without downward trend), to upward arrow 871 with arrow 872 is all not luminous downwards.
The operator is by the demonstration of confirmation trend display part 87, and the operating condition that can hold intuitively spinning unit 2 exists ascendant trend or downward trend or is in poised state, thereby carries out suitable processing.
Below, the flow process that shows the running grade for the running grade of trying to achieve each spinning unit 2 on grade display part 86 is described.
At first, the operator specifies to try to achieve the running grade based on which service data of each spinning unit 2 to board control device 60.That is, the operating condition of spinning unit 2 is such as representing by the various parameters of the running efficiency of this spinning unit 2, the detected thickness of yarn of yarn clearer 52 of this spinning unit 2, the joint fault incidence (joint fault rate) of this spinning unit 2 etc.In addition, board control device 60 constitutes, and the various sensors that possess from spinning unit 2 receive service data, and tries to achieve the various service datas of above-mentioned running efficiency, above-mentioned thickness of yarn, above-mentioned joint fault incidence etc. based on this service data.That is, the service data of a plurality of kinds of yarn treatment unit 2 can detect in unit controls section 73 as the service data test section.And, board control device 60 can switch as switching part based on trying to achieve above-mentioned running grade by which service data in the service data of the detected above-mentioned a plurality of kinds of service data test section, and board control device 60 also can be tried to achieve based on the above-mentioned service data of switching by above-mentioned switching part the running grade of above-mentioned yarn treatment unit 2 as running rating calculation section.
The operator carries out suitable operation to the enter key 62 of board control device 60 and specifies required condition, thereby can specify the running grade of which service data to try to achieve spinning unit 2 based on.Below, the situation that appointment is tried to achieve the running grade based on the running efficiency of spinning unit 2 describes.
After the operator carried out above-mentioned appointment, board control device 60 utilized communication mode to obtain the up-to-date service data of each spinning unit 2 via each unit controls section 73.Meanwhile, the service data during the past of suitably storing with reference to board control device 60 is certain is calculated the running efficiency of each spinning unit 2.Running efficiency for example can be used as to be calculated time of this spinning unit 2 real work during certain divided by the value that spinning unit 2 obtained in the above-mentioned time that can work during certain.
After whole spinning units 2 were completed the calculating of running efficiency, board control device 60 was calculated the mean value of the running efficiency of whole spinning units 2 immediately.And meanwhile, board control device 60 is obtained spinning unit 2 and the minimum spinning unit 2 of running efficiency that in whole spinning units 2, running efficiency is the highest.
Then, board control device 60 is tried to achieve the running grade of each spinning unit 2 based on above-mentioned running efficiency.Constitute in the spinning frame 1 of present embodiment, grade display part 86 can carry out 5 stages grades and show, even therefore also each spinning unit 2 is classified certain grade in 5 stages running grade in board control device 60.Although classifying which spinning unit 2 in which running grade is arbitrarily, certain grade in turning round grade in 5 stages of in such a way each spinning unit 2 being classified in the present embodiment.
At first, determine the scope of the middle-bracket tertiary gradient of conduct of 5 stage grades.It is that the benchmark operating condition is contained in this tertiary gradient that the scope of the tertiary gradient is set as the benchmark that makes operating condition.That is, the scope of this tertiary gradient is set as the spinning unit 2 that turns round under the operating condition that will approach in the benchmark operating condition, with the benchmark operating condition and classifies in the tertiary gradient.In the present embodiment, the said reference operating condition is the mean value of the operating condition of whole spinning units 2.The spinning unit 2 that therefore, will turn round under the running efficiency that approaches with average running efficiency in whole spinning unit 2 is classified in the tertiary gradient.
Be not categorized into the spinning unit 2 of this tertiary gradient, be categorized within the specific limits each two grades up and down with respect to this tertiary gradient.Particularly, the spinning unit 2 compared in prescribed limit of the running efficiency (the highest running efficiency) of the spinning unit 2 that running efficiency and running efficiency is the highest is categorized into the 5th grade.The spinning unit 2 of running efficiency between the 5th grade and the tertiary gradient is categorized into the fourth estate.In addition, the spinning unit 2 compared in prescribed limit of the running efficiency (minimum running efficiency) of the spinning unit 2 that running efficiency and running efficiency is minimum is categorized into the first estate.And the spinning unit 2 with running efficiency between the first estate and the tertiary gradient is categorized into the second grade.
Then, board control device 60 judges that according to historical record of each spinning unit 2 running efficiencies etc. the running efficiency of each spinning unit 2 is in ascendant trend or downward trend, perhaps is in poised state.
After whole spinning units 2 being completed the judgement of the running classification of grade and trend, board control device 60 sends grades to unit controls section 73 and shows request signals.Receive each unit controls section 73 that grade shows request signal, make grade display part corresponding to the running grade that is classified with this spinning unit 2 luminous in the grade display part 861~865 of each spinning unit 2.Namely, if being classified in the first estate, this spinning unit 2 make the first estate display part 861 luminous, if classifying in the second grade, this spinning unit 2 make the second grade display part 862 luminous, ..., certain that makes like this grade display part 861~865 is luminous, shows the running grade of this spinning unit 2.Each unit controls section 73 shows that on the trend display part 87 of each spinning unit the running efficiency of this spinning unit is in ascendant trend or downward trend, perhaps is in poised state.
By above structure, the operator just can roughly hold the running efficiency of this spinning unit 2, to carry out suitable processing by watch the running grade that shows on the grade display part 86 of each spinning unit 2.For example when showing as mentioned above the grade of trying to achieve based on running efficiency, running grade height represents that running efficiency is high.Therefore, can be judged as easily the high spinning unit 2 of demonstration running grade is not to need especially to safeguard, low 2 needs of spinning unit of demonstration running grade are safeguarded (perhaps more needing to improve running efficiency by maintenance) on the other hand.
In addition, although be illustrated as an example of running efficiency example in the above description, but for example in the situation that try to achieve the running grade of spinning unit 2 based on thickness of yarn, also each spinning unit 2 can be classified according to the modes of the corresponding low running grades of the thin spinning unit 2 of yarn, corresponding high running grades of spinning unit 2 that yarn is thick.At this moment, do not wish that yarn is meticulous or excessively thick, therefore preferred spinning unit 2 is with grade (tertiary gradient) running of centre.The operator confirms by the grade display part 86 to each spinning unit 2, need to carry out the adjusting of spinning apparatus 9 etc. such as the spinning unit 2 that can judge easily the first estate (yarn is meticulous) or the 5th grade (yarn is excessively thick).
In addition, for example in the situation that try to achieve the running grade based on the joint fault rate, also can be according to the mode of the corresponding low running grades of the low spinning unit of joint fault rate 2, corresponding high running grades of spinning unit 2 that the joint fault rate is high with each spinning unit 2 classification.At this moment, wish that the joint fault rate is more low better, therefore preferred spinning unit 2 turns round under low running grade.The operator confirms by the grade display part 86 to each spinning unit 2, just can judge easily that the high spinning unit 2 of running grade needs to be serviced.
In the present embodiment, as mentioned above with mean value as intermediate grade (tertiary gradient), therefore be easy to the running efficiency of another spinning unit of comparison and the running efficiency of this spinning unit 2.That is, easily judge the running efficiency running with which kind of degree in integral body of this spinning unit 2.
But, for example also can replace mean value and set the scope of intermediate grade (tertiary gradient) as the benchmark operating condition with predetermined setting value.According to this variation, which kind of state is the running efficiency that is easy to hold each spinning unit 2 be in respect to the running efficiency that the operator sets.Perhaps, be easy to hold the thickness of spun spun yarn 10 larger or little than predetermined setting thickness (benchmark thickness).
The operator is by the demonstration of confirmation trend display part 87, and how the running efficiency that can hold intuitively this spinning unit 2 changes.Therefore, even for example the running grade is low but when having ascendant trend, the operator also can temporarily pay close attention to.In addition, though high but when having downward trend, also can prepare in advance in the situation that the operator pays close attention in the running grade, thus implement as soon as possible maintenance activity or Inspection when the actual decline of running grade.Like this, the operator can dispose neatly.
In addition, in the present embodiment, the operator carries out suitable operation by board control device 60, tries to achieve the running grade thereby can switch based on which service data of spinning unit 2 in the running of spinning unit 2, and shows on grade display part 86.For example in the present embodiment, can switch to based on the detected thickness of yarn of the yarn clearer 52 of each spinning unit 2 and try to achieve the running grade, the incidence (joint fault rate) that perhaps switches to based on the joint fault of each spinning unit 2 is tried to achieve the running grade.
Can be used for trying to achieve by such switching the service data of running grade, therefore can estimate the operating condition of spinning unit from a plurality of angles, consequently can carry out more efficiently the maintenance of spinning unit 2.
As mentioned above, the spinning frame 1 of present embodiment possesses a plurality of spinning units 2.Each spinning unit 2 possesses grade display part 86, and grade display part 86 is corresponding with which running grade in a plurality of running grades in order to the operating condition that shows this spinning unit 2.Thus, the operator is easy to hold the state of this spinning unit 2 by confirming the running grade of spinning unit 2.And because each spinning unit 2 possesses grade display part 86, so the operator can confirm the grade that turns round then and there.Therefore, the operator is easy to hold the spinning unit 2 that needs disposal, and can dispose immediately this spinning unit 2.
In the spinning frame 1 of present embodiment, above-mentioned running grade is divided according to the mode that the benchmark operating condition as benchmark mediates.Thus, the operator is easy to hold this spinning unit 2 and compares with the benchmark operating condition and be in still low running grade of high running grade.
In the spinning frame 1 of present embodiment, the said reference operating condition is the mean value of the operating condition of a plurality of spinning units 2 of possessing of spinning frame 1.Thus, which kind of state is easy to hold this spinning unit 2 turns round with respect to mean value.Due to the intermediate grade that mean value is shown as grade, therefore can be easily compare with the operating condition of another spinning unit 2.
In the spinning frame 1 of present embodiment, the said reference operating condition can adopt predetermined setting value.Thus, which kind of state is easy to hold this spinning unit 2 turns round with respect to setting value.
In the spinning frame 1 of present embodiment, can try to achieve based on the operating condition gained service data that detects this spinning unit 2 the running grade of spinning unit 2, and this spinning unit 2 can detect the above-mentioned service data of a plurality of kinds.Which in the service data of above-mentioned a plurality of kinds spinning frame 1 can switch based on tries to achieve the running grade.
Can switch the content of demonstration, therefore can utilize 1 grade display part to show the different types of information relevant with this spinning unit 2.
In the spinning frame 1 of present embodiment, above-mentioned running grade can be tried to achieve according to the one at least in the joint fault rate of the thickness of yarn of the running efficiency of this spinning unit 2, this spinning unit 2, this spinning unit 2.
Therefore service data the be operated person frequent reference relevant with above-mentioned operating condition be particularly suitable for adopting grade display part 86 of the present invention to show.
In the spinning frame 1 of present embodiment, each spinning unit 2 possesses trend display part 87, and trend display part 87 is in ascendant trend or downward trend in order to the operating condition that shows this spinning unit 2.Thus, the operator is easy to hold the recent tendency of the operating condition of this spinning unit 2, can suitably dispose each spinning unit 2.
More than represented the preferred embodiment of the present invention and variation thereof, but above-mentioned configuration example is as also carrying out following change.
Although in the above description illustration the kind of service data describe, yet so long as represent that quantitatively the service data of the operating condition (operating condition, product quality etc.) of spinning unit 2 is not particularly limited.Such as also trying to achieve the running grade according to yarn speed or broken end frequency etc.
Division methods as the running grade is not limited to divide according to the highest running efficiency and the minimum running efficiency of above-mentioned spinning unit 2.For example in the situation that be divided into the fourth estate than the mean value high 5%~15% of the running efficiency of spinning unit 2, in the situation that high the 5th grade that is divided into more than 15%.
The grade that shows on grade display part 86 for example can be carried out demonstration or six demonstrations that grade is above of two grades so long as a plurality of stage gets final product.In addition, for example in the situation that 6 grades can suitable mode be divided the running grade according to the boundary of said reference operating condition and the tertiary gradient and the fourth estate.
Light although adopted the structure that light emitting diode shows corresponding grade display part, be not limited to this, for example also can adopt the structure that makes LED flash.Also can replace making by the transmittance section from the back side structure of lumination of light emitting diode, adopt and expose the structure of light emitting diode on the surface.
Also can adopt grade display part 86 to double as the structure of trend display part.When for example grade is current possesses ascendant trend for the tertiary gradient when turning round, light tertiary gradient display part 863 and make 864 flickers of fourth estate display part.Can omit trend display part 87 this moment.
Also can possess service data content display part on guidance panel 80, this service data content display part is in order to the related content (related content of running efficiency or the related content of thickness of yarn etc.) of the running grade of display level display part 86 current demonstrations.This formation is particularly suitable for switching the situation of the displaying contents of grade display part 86.
Grade display part 86 and trend display part 87 are not limited to guidance panel 80, also can be arranged on any parts in addition.But, from the viewpoint of the visuality that improves the operator, preferably grade display part 86 grades are configured in the front of each spinning unit 2.
Below, with reference to Fig. 4 to Fig. 6, second embodiment of the invention is described.For identical with above-mentioned embodiment or similarly be configured in figure the mark same-sign and description thereof is omitted, stress difference.
At first, the guidance panel 80 of the second embodiment described.In the guidance panel 80 of the second embodiment, whole Figure 81 is divided into Three regions in the vertical, so which scope of the abnormal show lamp (specific display part) 821,822,823 that is identified in intuitively near configuration its side and this integral body Figure 81 is regional corresponding.The formation of the spinning unit 2 of the Three regions of this integral body Figure 81 and reality is corresponding.Particularly, drawing-off section corresponding diagram 811 is corresponding with drafting system (drawing-off section) 7.Spinning section corresponding diagram 812 is corresponding with spinning section (spinning apparatus 9, thread delivery device 11, Yarn relaxation eliminating device 12 etc.).Winder corresponding diagram 813 is corresponding with coiler device (winder) 13.Side configuration drawing-off section abnormal show lamp 821 in drawing-off section corresponding diagram 811.Side configuration spinning section abnormal show lamp 822 in spinning section corresponding diagram 812.Side configuration winder abnormal show lamp 823 in winder corresponding diagram 813.
When spinning unit 2 abnormal, abnormal show lamp corresponding with this abnormal occurrence positions in above-mentioned abnormal show lamp 821,822,823 is lighted.Thus, can notify this abnormal occurrence positions to the operator.Below object lesson is described.
For example when sliver (sliver) broken end abnormal occurs, because this occurs in drafting system 7 extremely, therefore make at the drawing-off section abnormal show lamp 821 of the side configuration of drawing-off section corresponding diagram 811 and light.Which position is the drawing-off section corresponding diagram 811 that the side of the abnormal show lamp that the operator lights by Visual Confirmation is described be in whole Figure 81, which position that can hold intuitively spinning unit 2 has occured extremely.
For example, in the situation that suction pipe 44 can't catch yarn during joint, on this, yarn catches failed position at the downstream position near spinning apparatus 9.In addition, for example also can be wound around the abnormal of spun yarn 10 on Yarn relaxation eliminating device 12.Due in above-mentioned situation all at spinning section abnormal, therefore make at the spinning section abnormal show lamp 822 of the side configuration of spinning section corresponding diagram 812 and light.Which position is the spinning section corresponding diagram 812 that the side of the abnormal show lamp that the operator lights by confirmation is described be in whole Figure 81, which position that can hold intuitively spinning unit 2 has occured extremely.
For example, in the situation that suction nozzle 46 can't catch yarn under working during joint, it is coiler device 13 that this yarn under working catches failed position, and the winder abnormal show lamp 823 that the side in winder corresponding diagram 813 is configured is lighted.Which position is the winder corresponding diagram 813 that the side of the abnormal show lamp that the operator lights by confirmation is described be in whole Figure 81, which position that can hold intuitively spinning unit 2 has occured extremely.
As mentioned above, the side arrangement abnormalities display lamp 821~823 at the whole Figure 81 of next-door neighbour is lighted the abnormal show lamp corresponding with abnormal occurrence positions, thus can be in whole Figure 81 specific demonstration and occurrence positions is corresponding extremely part.Thus, can be intuitively where occur be held in extremely in spinning unit 2, therefore the operator can begin the maintenance activity of spinning unit immediately when abnormal generation.
Then, actual processing of lighting abnormal show lamp 821~823 is described.As shown in Figure 5, unit control part 73 possesses abnormal judging part (judging part) 731, abnormal determination portion (determination portion) 732, and the signal that receives from four spinning units 2 monitors.Above-mentioned signal comprises the signal of the various sensors that possess from each spinning unit 2 grades, such as the signal that comprises from above-mentioned sliver broken end sensor 59 and yarn under working detecting sensor 58 etc.After unit controls section 73 received above-mentioned signals, abnormal judging part 731 judged based on this signal the transmission source of this signal is whether spinning unit 2 has occured extremely.
For example, when being wound around spun yarn 10 on having detected sliver broken end or Yarn relaxation eliminating device 12, the abnormal judging part 731 of unit controls section 73 is judged as abnormal generation immediately.For example in the situation that detect yarn end during joint and catch unsuccessfully, unit controls section 73 controls the capturing motion of again attempting yarn end with the number of times of regulation.Abnormal judging part 731 still can't capture yarn end in the capturing motion that repeats this stipulated number situation judges and is abnormal generation.
Which in the situation that the abnormal judging part 731 of unit controls section 73 is judged as spinning end 2 abnormals, and then determine to have occured on part of this spinning unit 2 abnormal by abnormal determination portion 732.Unit controls section 73 lights the abnormal show lamp corresponding with abnormal occurrence positions based on above-mentioned judged result and definite result, and the running of carrying out this spinning unit 2 such as stops at the suitable processing.Meanwhile, unit controls section 73 maintenance assignment lamp 84 that this spinning unit 2 is possessed is lighted.
And unit controls section 73 constitutes and can send and extremely relevant information (such as the information of abnormal occurrence positions etc.) to board control device 60.In board control device 60, can be as required confirm the position of spinning unit 2 of abnormals or the various information such as abnormal incidence of this spinning unit 2 by monitor 61.
Can replace constructing at the structure that shows in real time on guidance panel 80 or below adopting on this basis when extremely occuring as mentioned above, that is: find out problematic spinning unit 2 by board control device 60, show the position of generation problem on the guidance panel 80 of each spinning unit 2 of finding out.Below this structure is described.
At first, the operator carries out suitable operation by board control device 60, specifies required condition to find out problematic spinning unit 2.It is for example to find out abnormal incidence than the high spinning unit 2 of abnormal incidence of regulation that this condition is specified.Below the condition of carrying out is specified to find out the high spinning unit of abnormal incidence 2 situation describe.
When the operator carries out above-mentioned condition assigned operation, board control device 60 is obtained the information relevant to each spinning unit 2 from unit controls section 73 by communication mode, and calculate the abnormal incidence of each spinning unit 2 based on this information, find out that (list: list up) abnormal incidence is than the high spinning unit 2 of abnormal incidence of regulation.
Then, board control device 60 is analyzed the abnormal kind that occurs in each spinning unit 2 of finding out, judges the position that extremely takes place frequently in this spinning unit 2.
Then, the unit controls section 73 of each spinning unit 2 of finding out to management of board control device 60 sends the maintenance call requests.Receive each unit controls section 73 of above-mentioned maintenance call request, the maintenance assignment lamp 84 of the spinning unit 2 of finding out by board control device 60 is lighted, notified abnormal incidence high and situation about needing repairing to the operator.Meanwhile, unit controls section 73 lights the abnormal show lamp corresponding with the position that extremely takes place frequently in the abnormal show lamp 821~823 that the abnormal high spinning unit 2 of incidence possesses.Thus, the operator can hold the position that needs repairing in this spinning unit 2 intuitively.
In addition, the position different situation in each spinning unit 2 that certainly extremely takes place frequently in addition.For example, even in the situation that find out the high spinning unit 2 of a plurality of abnormal incidences, also presumable spinning unit 2 takes place frequently extremely in spinning section, and some spinning units 2 take place frequently in winder extremely.In the present embodiment, light by make suitable abnormal show lamp 821~823 on the guidance panel 80 of each spinning unit 2, thereby the abnormal occurrence positions that can show respectively each spinning unit 2 makes the operator carry out suitable processing to each spinning unit 2.The spinning unit 2 that this structure is safeguarded for needs exists the situation of a plurality of situations or multi-person synergy operation effective especially.
As mentioned above, the spinning frame 1 of present embodiment possesses a plurality of spinning units 2, and each spinning unit 2 possesses the guidance panel 80 that shows whole Figure 81, and this integral body Figure 81 represents that the integral body of this spinning unit 2 consists of.Guidance panel 80 in the situation that this spinning unit 2 exist abnormal, can be in whole Figure 81 the specific demonstration position corresponding with above-mentioned abnormal occurrence positions.
Thus, the operator can hold abnormal occurrence positions intuitively.Therefore, even unskilled operator also can easily process.Because spinning unit 2 self possesses guidance panel 80, so the operator can begin to eliminate abnormal resuming operation then and there after the specific demonstration of confirming guidance panel 80.
The spinning frame 1 of present embodiment possesses the unit controls section 73 that controls above-mentioned spinning unit 2.Unit controls section 73 possesses abnormal judging part 731, abnormal determination portion 732.Extremely whether abnormal judging part 731 receives signal from spinning unit 2, and to occur based on this signal judgement.Abnormal determination portion 732 is determined abnormal occurrence positions.Determining of the judgement of unit controls section 73 anomaly-based judging parts 731, abnormal determination portion 732, the abnormal occurrence positions of specific demonstration on guidance panel 80.Thus, have or not abnormal and determine abnormal occurrence positions by 73 judgements of unit controls section, just can be on guidance panel 80 the abnormal occurrence positions of specific demonstration suitably.
In the spinning frame 1 of present embodiment, guidance panel 80 possesses a plurality of abnormal show lamps 821,822 and 823 that configure near whole Figure 81.Unit controls section 73 is by lighting specific abnormal show lamp in above-mentioned a plurality of abnormal show lamps 821,822 and 823, thus can be in whole Figure 81 the specific demonstration position corresponding with this abnormal show lamp.Thus, can be by the abnormal occurrence positions of the specific demonstration of simple structure.
The spinning frame 1 of present embodiment possesses board control device 60.Board control device 60 is from unit controls section's 73 receptions and abnormal relevant information, thereby the abnormal generation state of this each abnormal spinning unit 2 occurs in analysis.Thus, can utilize board control device 60 to analyze abnormal relevant information to each spinning unit 2, thereby can try to achieve abnormal incidence or find out the high spinning unit of abnormal incidence 2.Therefore, be easy to carry out the management of spinning unit 2, and the operator can promptly carry out suitable processing to each spinning unit 2.
Constitute in the spinning frame 1 of present embodiment, guidance panel 80 is the Three regions of the whole Figure 81 of specific demonstration identifiably.Thus, the operator can hold abnormal occurrence positions in the zone of dividing to a certain degree, thereby is easy to determine abnormal occurrence positions, makes the operator can promptly eliminate abnormal resuming operation.
In addition, in the spinning frame 1 of present embodiment, each spinning unit 2 possesses respectively maintenance assignment lamp 84 and abnormal show lamp 821,822,823, the situation of these maintenance assignment lamp 84 these spinning unit 2 abnormals of expression.Thus, according to the demonstration of maintenance assignment lamp 84, just can hold immediately the spinning unit 2 of generation problem from dispose a plurality of spinning unit 2, can hold the problem occurrence positions and carry out maintenance activity.That is, can shorten from the generation problem and play the beginning required time of maintenance activity, improve the production efficiency of spinning frame 1.
Then, with reference to Fig. 6, the variation of the guidance panel 80 of above-mentioned embodiment is described.
Describe simple whole Figure 91 of the side-looking of spinning unit 2 on this guidance panel 90, therefore, guidance panel 90 can be called the overall diagram display part.And this integral body Figure 91 also is equivalent to the longitudinal section of Fig. 2.
Whole Figure 91 is depicted on transparent or semitransparent sheet material, and constitute can be from back side transmitted light.In addition, dispose abnormal show lamp (specific display part) 921~924 at the back side of whole Figure 91 (paper of above-mentioned sheet material is inboard).Particularly, the rear side in the position corresponding with drafting system 7 disposes drawing-off section abnormal show lamp 921.With spinning apparatus 9 and thread delivery device 11 between the rear side of position corresponding to position, dispose yarn and catch failed abnormal show lamp 922.Rear side in the position corresponding with Yarn relaxation eliminating device 12 disposes Yarn relaxation eliminating device abnormal show lamp 923.In addition, the rear side in the position corresponding with coiler device 13 disposes winder abnormal show lamp 924.
In above-mentioned structure, when abnormal generation, control part (specific display control unit) 73 make the abnormal show lamp 921~924 corresponding with abnormal occurrence positions certain light, thereby can make the position corresponding with the abnormal occurrence positions of whole Figure 91 luminous.Namely, only make in the guidance panel 80 of above-mentioned embodiment at the abnormal show lamp of the side of whole Figure 81 configuration and light, but in the guidance panel 90 of this variation, directly make the zone corresponding with abnormal occurrence positions self luminous in whole Figure 91, therefore can be more intuitively and carry out particularly specific demonstration.
In addition, adopt in the guidance panel 80 of above-mentioned embodiment and can identify trizonal structure in whole Figure 81, but in the guidance panel 90 of this variation, employing is the structure in four zones of identification (that is, four abnormal show lamps of configuration on whole Figure 91) in whole Figure 91 as mentioned above.Like this, can more specifically show abnormal occurrence positions, thereby make operator's maintenance activity more smooth.
As mentioned above, in the fibre machinery 1 of this variation, guidance panel 90 possesses a plurality of abnormal show lamps 921,922,923 and 924 that configure on whole Figure 91.Unit controls section 73 is by lighting specific abnormal show lamp in above-mentioned a plurality of abnormal show lamps 921,922,923 and 924, thus can be in whole Figure 91 the specific demonstration position corresponding with this abnormal show lamp.Thus, can hold more intuitively abnormal occurrence positions.
Above, the preferred embodiment of the present invention and variation thereof are illustrated, but above-mentioned structure for example can carry out following change.
Whole Figure 81,91 is not limited to the side view of spinning unit 2, can be also for example front elevation.And be not limited to schematic diagram, for example also can be photo.
In the above description illustration abnormal kind describe, but be not limited to this, so long as can spinning unit 2 produce abnormal in the kind that detects, can adopt the present invention to construct to show abnormal occurrence positions.
The abnormal show lamp is three on guidance panel 80, and the abnormal show lamp is four in the guidance panel 90 of variation, but certainly can also adopt the structure that increases the abnormal show lamp and more specifically show abnormal occurrence positions.
In the situation that abnormal occurrence positions exists is a plurality of, corresponding a plurality of abnormal show lamps are lighted.
In the guidance panel 90 of variation, adopted the light transmissive structure that makes at the abnormal show lamp of the back side of whole Figure 91 configuration, but be not limited to this.For example also can constitute, consist of overall diagram by opaque panel, and form patchhole at the assigned position of this panel, by above-mentioned patchhole, the part of abnormal show lamp be exposed from the back side of panel.Adopt this arrangement abnormalities display lamp on overall diagram that is configured in, can bring into play too making the luminous such effect of abnormal occurrence positions.
In the above-described embodiment, adopt and to notify the structure of abnormal occurrence positions by lighting the abnormal show lamp, for example light when normal and extinguish the structure of the abnormal show lamp corresponding with abnormal occurrence positions when abnormal the generation but also can adopt.In addition, for example also can adopt the structure of notifying abnormal occurrence positions by the abnormal show lamp is glimmered.
Find out the condition of spinning unit 2 by board control device 60, be not limited to the high spinning unit of abnormal incidence 2.For example can come specified requirements in the mode of finding out the production efficiency spinning unit 2 lower than the production efficiency of regulation.At this moment, on the guidance panel 80 of each spinning unit 2 of finding out, specificly be presented at the abnormal position that takes place frequently in this spinning unit 2, thereby the operator held intuitively cause the reason of these spinning unit 2 Efficiency Decreasings.For example, also can be to find out the mode specified requirements of the spinning unit 2 that the part exchanging cycle comes.At this moment, on the guidance panel 80 of each spinning unit 2 of finding out, the position of the part of need changing is disposed in specific demonstration, thereby the operator is held intuitively need in this spinning unit 2 part of changing.
In the first and second embodiments, adopt board control device 60 and prime mover case 5 independently to construct, still, for example also can make board control device 60 and prime mover case 5 becoming one structures.
Can omit joint chassis 3 and Automatic doffing devices.In addition, in the situation that omit joint chassis 3, can change to the structure that each spinning unit 2 possesses piecing devices.
Structure of the present invention is not limited to spinning frame, possesses other fibre machinery of a plurality of yarn treatment unit such as automatic bobbin winder that can be applicable to possess a plurality of doff unit etc.
Claims (11)
1. fibre machinery possesses a plurality of yarn treatment unit, it is characterized in that,
Each described yarn treatment unit possesses respectively the overall diagram display part that shows overall diagram,
Wherein, the integral body that described overall diagram is expressed this yarn treatment unit consists of,
And described overall diagram display part has specific display part,
Wherein, described specific display part in the situation that described yarn treatment unit exist abnormal, the specific demonstration position corresponding with described abnormal occurrence positions in described overall diagram.
2. fibre machinery according to claim 1, is characterized in that,
Described fibre machinery also possesses the control part of controlling described yarn treatment unit,
Described control part has:
Judging part, it judges whether to have occured extremely based on this signal from described yarn treatment unit reception signal;
Determination portion, it determines abnormal occurrence positions;
Specific display control unit, it determines to control the abnormal occurrence positions of the specific demonstration of described specific display part based on the judgement of described judging part and described determination portion.
3. fibre machinery according to claim 2, is characterized in that,
Described overall diagram display part possesses near a plurality of illuminating parts of described overall diagram that are configured in,
Described specific display control unit changes by the luminance that makes specific illuminating part in described a plurality of illuminating parts, thus in described overall diagram the specific demonstration position corresponding with this illuminating part.
4. fibre machinery according to claim 2, is characterized in that,
Described overall diagram display part possesses a plurality of illuminating parts that are configured on described overall diagram,
Described specific display control unit changes by the luminance that makes specific illuminating part in described a plurality of illuminating parts, thus in described overall diagram the specific demonstration position corresponding with this illuminating part.
5. fibre machinery according to claim 2, is characterized in that,
Described fibre machinery possesses analysis portion, and it is by receiving from described control part and extremely relevant information, thereby the abnormal generation state that this abnormal each yarn treatment unit occurs is analyzed.
6. fibre machinery according to claim 2, is characterized in that,
Described yarn treatment unit is the spinning unit that possesses drawing-off section, spinning section, winder,
The described overall diagram of described overall diagram display part has at least Three regions corresponding with described drawing-off section, described spinning section, described winder.
7. fibre machinery according to claim 1, is characterized in that,
Each described yarn treatment unit also possesses respectively the operating condition grade display part corresponding with which running grade in a plurality of running grades that shows this yarn treatment unit.
8. fibre machinery according to claim 7, is characterized in that,
Described running grade is divided according to the mode that the benchmark operating condition as benchmark mediates,
Wherein, described benchmark operating condition is the mean value of the operating condition of the described fibre machinery a plurality of yarn treatment unit that possesses.
9. fibre machinery according to claim 7, is characterized in that,
Described yarn treatment unit also possesses the service data test section of the multiple service data that can detect this yarn treatment unit,
And described fibre machinery also possesses:
Switching part, it is to switching based on trying to achieve described running grade by which service data in the detected described multiple service data of described service data test section;
Running rating calculation section, it tries to achieve the running grade of described yarn treatment unit based on the described service data of being switched by described switching part.
10. fibre machinery according to claim 7, is characterized in that,
In the joint fault rate of the thickness of yarn of the running efficiency of described running grade and this yarn treatment unit, this yarn treatment unit and this yarn treatment unit at least one is relevant.
11. fibre machinery according to claim 7 is characterized in that,
Each described yarn treatment unit possesses respectively the trend display part that the operating condition that shows this yarn treatment unit is in ascendant trend or is in downward trend.
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CN201310556582.7A CN103628200B (en) | 2008-09-17 | 2009-08-28 | Fibre machinery |
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JP2008238393A JP2010070301A (en) | 2008-09-17 | 2008-09-17 | Textile machine |
JP2008238394 | 2008-09-17 | ||
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CN201310556582.7A Division CN103628200B (en) | 2008-09-17 | 2009-08-28 | Fibre machinery |
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CN2009101715477A Active CN101676454B (en) | 2008-09-17 | 2009-08-28 | Textile machine |
CN201310556799.8A Active CN103628201B (en) | 2008-09-17 | 2009-08-28 | Fibre machinery |
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JP2011016631A (en) * | 2009-07-09 | 2011-01-27 | Murata Machinery Ltd | Yarn winder and textile machine |
JP2013049937A (en) * | 2011-08-31 | 2013-03-14 | Murata Mach Ltd | Spinning machine |
JP2013063839A (en) * | 2011-09-20 | 2013-04-11 | Murata Machinery Ltd | Yarn winding machine and yarn winding unit |
JP2013067872A (en) * | 2011-09-20 | 2013-04-18 | Murata Mach Ltd | Spinning unit and spinning machine |
JP2013067889A (en) * | 2011-09-21 | 2013-04-18 | Murata Mach Ltd | Working truck and spinning machine |
JP2014009405A (en) * | 2012-06-27 | 2014-01-20 | Murata Mach Ltd | Spinning machine |
DE102014008802A1 (en) * | 2014-06-11 | 2015-12-17 | Saurer Germany Gmbh & Co. Kg | Semiautomatic open-end rotor spinning machine |
DE102014018628A1 (en) | 2014-12-13 | 2016-06-16 | Saurer Germany Gmbh & Co. Kg | Multi-position textile machine |
DE102015119179A1 (en) * | 2015-11-06 | 2017-05-11 | TRüTZSCHLER GMBH & CO. KG | Operating device and method for spinning preparation machines |
ITUA20161410A1 (en) * | 2016-03-07 | 2017-09-07 | Savio Macch Tessili Spa | SYSTEM AND PROCEDURE FOR NOTIFYING INTERVENTION CONDITIONS ON TEXTILE MACHINES LOCATED IN A WORK AREA |
JP2018193198A (en) * | 2017-05-19 | 2018-12-06 | 村田機械株式会社 | Productive capacity display controller and method and automatic winder |
CN109146877B (en) * | 2018-09-17 | 2020-09-15 | 东华大学 | Intelligent classification spooling method based on cop grade and implementation device thereof |
JP7052683B2 (en) * | 2018-11-13 | 2022-04-12 | 株式会社豊田自動織機 | Spindle control method and spindle control device for spinning machine |
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Also Published As
Publication number | Publication date |
---|---|
EP2719803A3 (en) | 2017-12-13 |
EP2166137A1 (en) | 2010-03-24 |
CN103628201A (en) | 2014-03-12 |
CN103628200A (en) | 2014-03-12 |
EP2719803A2 (en) | 2014-04-16 |
EP2166137B1 (en) | 2015-12-16 |
CN103628200B (en) | 2016-06-01 |
CN103628201B (en) | 2016-06-08 |
CN101676454A (en) | 2010-03-24 |
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