CN101407121A - Protective film and method of processing the same - Google Patents

Protective film and method of processing the same Download PDF

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Publication number
CN101407121A
CN101407121A CNA2008102341664A CN200810234166A CN101407121A CN 101407121 A CN101407121 A CN 101407121A CN A2008102341664 A CNA2008102341664 A CN A2008102341664A CN 200810234166 A CN200810234166 A CN 200810234166A CN 101407121 A CN101407121 A CN 101407121A
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CN
China
Prior art keywords
base material
layer
varistor layer
diaphragm
floating
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Granted
Application number
CNA2008102341664A
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Chinese (zh)
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CN101407121B (en
Inventor
朱海云
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SUZHOU BAIQI ELECTRONIC MATERIAL CO Ltd
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SUZHOU BAIQI ELECTRONIC MATERIAL CO Ltd
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Priority to CN2008102341664A priority Critical patent/CN101407121B/en
Publication of CN101407121A publication Critical patent/CN101407121A/en
Priority to PCT/CN2009/074799 priority patent/WO2010051757A1/en
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Publication of CN101407121B publication Critical patent/CN101407121B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B17/00Methods preventing fouling
    • B08B17/02Preventing deposition of fouling or of dust
    • B08B17/04Preventing deposition of fouling or of dust by using removable coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/24Organic non-macromolecular coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/518Oriented bi-axially
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/20Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/204Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/04Presence of homo or copolymers of ethene
    • C09J2423/046Presence of homo or copolymers of ethene in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/10Presence of homo or copolymers of propene
    • C09J2423/106Presence of homo or copolymers of propene in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/006Presence of polyester in the substrate

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a method for processing a protective film and belongs to the technical field of surface protective film. The protective film consists of a substrate, a pressure-sensitive layer bonded on one side surface of the substrate, and a releasing layer bonded above the pressure-sensitive layer, wherein the pressure-sensitive layer has a floating-point structure or a latticed structure. The method has the advantages that due to the floating-point structure or the latticed structure of the pressure-sensitive layer bonded on the substrate, the protective film, when covered on the surface of a product, does not cause air bubbles and can fully demonstrate a bonding effect with the surface of the product; less procedures are required; and the protective film has excellent bonding effect with the surface of the product.

Description

Diaphragm and processing method thereof
Technical field
The invention belongs to surfacecti proteon membrane technology field, be specifically related to a kind of diaphragm, and relate to the processing method of this kind diaphragm.
Background technology
The purposes of diaphragm is very extensive, main but be applied to surfacecti proteon to LCDs, DVD, instrument and meter, diffusion sheet, LGP, reflector plate, plastic shell, five metals minute surface, refrigerator, air-conditioning, washing machine, nameplate, stainless steel, plastic-steel section bar, aluminium alloy, color steel, coated plate, glass and high-grade furniture etc. with being not limited to.
Before, the measure that people take the surface protection of the said goods was: with dustproof roller abrasive tumbling, shortcoming is can not ensure to clean effect; Dustproof roller abrasive tumbling injures product surface easily; Belong to the passive type protection, because trifle in the world etc. have been stained with and the surface of product, the friction of trifle in the world and product surface aggravation causes twice injury to product when abrasive tumbling.
Along with people product is lifted above for example and requirement of shelter harsh day by day of product surface; do not allow to enable front surface and speckle with trifle in the world at product; therefore adopt the surface that is attached at product by diaphragm shown in Figure 5 usually; diaphragm shown in Figure 5 comprises base material 1, varistor layer 2 and release layer 3; base material 1 adopts polyester film usually; varistor layer 2 is coated on a side surface of base material 1, and release layer 3 is compounded on the varistor layer 2.In the time will using, as long as remove the release layer 3 that is generally release liners, by means of making base material 1 attach to the surface of product as varistor layer 2 by pressure sensitive adhesive.Protection is implemented on surface to product.But; the diaphragm of said structure exists following technical problem: when using; removing after release layer 3 makes base material 1 adhere to product surface by means of varistor layer 2; often between base material and product surface, show the countless pores that are dispersed in distribution; yet; can not guarantee the effect that combines of diaphragm and product surface just because of the existence of pore, even can cause diaphragm to come off from product.From the mode of thinking of routine, a side surface of base material 1 evenly is coated with the varistor layer 2 of desired thickness, just can embody the effect that combines with product surface, and facts have proved that this mode of thinking can not prove effective.Reason is that the pore between base material 1 and the product surface can't eliminate; LCDs with processing mobile phone or computer is an example; because the existence of pore and/or bubble; diaphragm tends to occur failing comprehensive phenomenon that overlaps with the panel of LCDs; although when initially pasting diaphragm, show as coincidence; but in the manufacturing procedure in road, back, occur aforementioned circumstances usually, cause the LCDs defective product, because diaphragm need be combined in product surface when going out lotus with this series products enduringly.And a side surface of base material 1 is coated with varistor layer comprehensively and does not equably not only have desired combination effect with product, but also cause the consumption of raw materials of varistor layer 2 big, run counter to the spirit of the economizing economy of advocating at present.
Summary of the invention
Task of the present invention be to provide a kind of can fully ensure combine with product surface in conjunction with effect and can also reasonably save the diaphragm of the raw material that is used to constitute varistor layer.
Task of the present invention also is to provide a kind of processing method of diaphragm, and this method can ensure that diaphragm has aforesaid effect and technology is simple.
Task of the present invention is finished like this, and a kind of diaphragm is made of base material and the release layer that is combined in the varistor layer of base material one side surface and be combined on the varistor layer, and described varistor layer is floating-point shape or latticed structure.
A kind of diaphragm, by base material and the varistor layer of a side surface that is combined in base material and the adherent layer that is combined in the opposite side surface of base material, described varistor layer is floating-point shape or latticed structure.
In a specific embodiment of the present invention, the thickness of described base material is 8-150 μ m.
In another specific embodiment of the present invention, the material of described base material is polyethylene film, polyester film, polypropylene film or bidirectional stretching polypropylene film.
Go back in the specific embodiment of the present invention, the thickness of described varistor layer is 2-15 μ m, and the order number of described floating-point or grid is the 30-300 order.
In another specific embodiment of the present invention, the material of described varistor layer is oiliness acrylic acid or water soluble acrylic acid.
In another specific embodiment of the present invention, described adherent layer is 17-fluoro-decene base-3 a methoxy silane epithelium.
A kind of processing method of diaphragm, it may further comprise the steps:
A) choose qualified base material;
B) coating is earlier carried out sided corona treatment to the surface of base material, has glue spreader that floating-point shape or reticulate pattern construct with the surface more pressure-sensitive sizing material is applied to a side surface of base material, obtains the coated substrate that a side surface has the varistor layer of floating-point shape or reticulate pattern structure;
C) oven dry; the coated substrate that one side surface is had the varistor layer of floating-point shape or reticulate pattern structure is introduced the drying tunnel of coating machine; going out drying tunnel and after cooling release layer is being compound on the varistor layer, rolling obtains the diaphragm that is made of release layer, varistor layer and base material.
A kind of processing method of diaphragm, it may further comprise the steps:
A) choose qualified and base material be combined with adherent layer in advance at a side surface;
B) coating, earlier sided corona treatment is carried out on the surface of base material, the glue spreader that has a floating-point shape or reticulate pattern structure with the surface is applied to the opposite side surface of base material with pressure-sensitive sizing material again, obtains that a side has adherent layer and opposite side has the coated substrate of the varistor layer of floating-point shape or reticulate pattern structure;
C) oven dry is with step B) resulting coated substrate introduces the drying tunnel of coating machine, goes out rolling behind the drying tunnel, obtains the diaphragm that is made of varistor layer, adherent layer and base material.
More of the present invention and in specific embodiment, steps A) described in choose qualified base material be meant choose free of pinholes, do not have brilliant point, do not have scratch, non-wrinkled, transparency good and the base material of ideal flatness; The temperature of the drying tunnel of the coating machine step C) is a district 50-70 ℃, and two district 80-90 ℃, three district 80-110 ℃, four district 60-90 ℃, the gait of march of the base material that is coated with is 20-80m/min.
Therefore diaphragm disclosed in this invention after adhering on the product that needs surface protection, bubble can not occur because the structure that is incorporated into the varistor layer on the base material is become floating-point shape or latticed, can show the effect that combines with product surface fully; Process steps is few, can ensure that diaphragm has the excellent effect that combines with product surface.
Description of drawings
Fig. 1 is a kind of specific embodiment structure chart of diaphragm of the present invention.
Fig. 2 is the another kind of specific embodiment structure chart of diaphragm of the present invention.
Fig. 3 is also a kind of specific embodiment structure chart of the present invention.
Fig. 4 is another specific embodiment structure chart of the present invention.
Fig. 5 is the structure chart of known diaphragm.
The specific embodiment
Embodiment 1
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyester film as base material 1, the thickness of base material 1 is 75 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, reticulate pattern is that the order number of grid is 30 orders, the thickness 12 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-11 or 204-12 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 30 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 12 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 40m/min; one district's temperature of drying tunnel is 60 ℃; two districts are 88 ℃, and three districts are 100 ℃, and four districts are 90 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 2
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyester film as base material 1, the thickness of base material 1 is 8 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, reticulate pattern is that the order number of grid is 300 orders, the thickness 2 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-11 or 204-12 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 300 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 2 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 60m/min; one district's temperature of drying tunnel is 50 ℃; two districts are 85 ℃, and three districts are 100 ℃, and four districts are 65 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 3
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyester film as base material 1, the thickness of base material 1 is 100 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, water soluble acrylic acid is applied to a side surface of base material 1 with the glue spreader of coating machine, wherein: the surface of the glue spreader of described coating machine constitutes (being processed with) network-like structure and is the employing anilox roll or claims that the surface has latticed glue spreader, reticulate pattern is that the order number of grid is 80 orders, the thickness 15 μ ms of water soluble acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described water soluble acrylic acid preferred but not with being limited to employing be water-based 701-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 80 purposes and thickness are the coated substrate of varistor layer 2 of the mesh shape of 15 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 35m/min; one district's temperature of drying tunnel is 70 ℃; two districts are 90 ℃, and three districts are 110 ℃, and four districts are 90 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 4
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyethylene film as base material 1, the thickness of base material 1 is 50 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the glue spreader that the employing surface has reticulate pattern, reticulate pattern is that the order number of grid is 60 orders, the thickness 10 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 60 purposes and thickness are the coated substrate of varistor layer 2 of the mesh shape of 10 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 55m/min; one district's temperature of drying tunnel is 60 ℃; two districts are 80 ℃, and three districts are 80 ℃, and four districts are 60 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 5
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyethylene film as base material 1, the thickness of base material 1 is 80 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, the order number of reticulate pattern is 80 orders, the thickness 6 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-12 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 80 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 6 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 75m/min; one district's temperature of drying tunnel is 65 ℃; two districts are 80 ℃, and three districts are 80 ℃, and four districts are 60 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 6
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyethylene film as base material 1, the thickness of base material 1 is 80 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, water soluble acrylic acid is applied to a side surface of base material 1 with the glue spreader of coating machine, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, reticulate pattern is that the order number of grid is 100 orders, the thickness 13 μ ms of water soluble acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described water soluble acrylic acid preferred but not with being limited to employing be water-based 701-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 100 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 13 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 30m/min; one district's temperature of drying tunnel is 70 ℃; two districts are 80 ℃, and three districts are 90 ℃, and four districts are 63 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 7
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polyethylene film as base material 1, the thickness of base material 1 is 150 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, water soluble acrylic acid is applied to a side surface of base material 1 with the glue spreader of coating machine, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, reticulate pattern is that the order number of grid is 160 orders, the thickness 8 μ ms of water soluble acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described water soluble acrylic acid preferred but not with being limited to employing be water-based 701-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 160 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 8 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 20m/min; one district's temperature of drying tunnel is 70 ℃; two districts are 80 ℃, and three districts are 90 ℃, and four districts are 65 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 8
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth polypropylene film as base material 1, the thickness of base material 1 is 36 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, water soluble acrylic acid is applied to a side surface of base material 1 with the glue spreader of coating machine, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, reticulate pattern is that the order number of grid is 240 orders, the thickness 4 μ ms of water soluble acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described water soluble acrylic acid preferred but not with being limited to employing be water-based 701-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 240 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 4 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 25m/min; one district's temperature of drying tunnel is 55 ℃; two districts are 80 ℃, and three districts are 100 ℃, and four districts are 75 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 9
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth bidirectional stretching polypropylene film as base material 1, the thickness of base material 1 is 40 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, water soluble acrylic acid is applied to a side surface of base material 1 with the glue spreader of coating machine, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, the order number of grid is 210 orders, the thickness 5 μ ms of water soluble acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described water soluble acrylic acid preferred but not with being limited to employing be water-based 701-11 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 210 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 5 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 75m/min; one district's temperature of drying tunnel is 55 ℃; two districts are 86 ℃, and three districts are 100 ℃, and four districts are 75 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 10
Ask for an interview Fig. 1.
A) choose qualified base material 1, specifically be choose free of pinholes, do not have brilliant point, the damage of no scratching, non-wrinkled, transparency good and smooth bidirectional stretching polypropylene film as base material 1, the thickness of base material 1 is 12 μ m;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, the order number of grid is 250 orders, the thickness 3 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-11 or 204-12 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 250 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 3 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine, and wherein, the gait of march of coated substrate is 80m/min; one district's temperature of drying tunnel is 50 ℃; two districts are 80 ℃, and three districts are 95 ℃, and four districts are 70 ℃; go out drying tunnel and through the cooling after; be compound on the varistor layer 2 as release layer 3 with release liners, rolling obtains that shown in Figure 1 that constituted and varistor layer 2 is the diaphragm of latticed structure by base material 1, varistor layer 2 and release layer 3.
Ask for an interview Fig. 2; as long as use the glue spreader described in the foregoing description 1-10 instead the rubber roll of washing that the surface has floating-point columnar structure respectively, can obtain so just that shown in Figure 2 that constituted and varistor layer 2 is the diaphragm of floating-point columnar structure by base material 1, varistor layer 2 and release layer 3.
Embodiment 11
Ask for an interview Fig. 3.
A) choose qualified base material 1, specifically be to choose free of pinholes, there is not brilliant point, no scratching damage, non-wrinkled, good He the smooth polyester film of transparency is as base material 1, the thickness of base material 1 is 75 μ m, wherein, side surface at base material 1 itself is combined with adherent layer 4, preferably available from being that the product type that CN1821286A implements to obtain is the YZC-B fractal film by Changshu City, Jiangsu Province, China adhesive tape Co., Ltd of rich nation by the Chinese invention patent application publication number of the said firm, adherent layer 4 is 17-fluoro-decene base-3 methoxy silane (also claiming 17 fluorine decyl trimethoxy silanes) to this base material 1 that has been combined with adherent layer 4 when buying in market;
B) coating, before coating, earlier sided corona treatment is carried out on the surface of base material 1, with the glue spreader of coating machine with the acrylic acid coated opposite side surface of oiliness to base material 1, wherein: the structure that the surface of the glue spreader of described coating machine constitutes (being processed with) reticulate pattern is the employing anilox roll or claims latticed glue spreader, the order number of grid is 30 orders, the thickness 15 μ ms of oiliness acrylic acid on base material 1, the control of this thickness is to obtain by the gap of adjusting between scraper and the glue spreader, described oiliness acrylic acid preferred but not with being limited to employing be oiliness 204-11 or 204-12 acrylic acid by the product type of city of Kunshan, Jiangsu Province, China Kunshan stone plum Fine Chemical Co., Ltd production and sales, obtain a side surface at base material 1 to be combined with the order number be that 30 purposes and thickness are the coated substrate of varistor layer 2 of the reticulate pattern of 15 μ m via this step;
C) oven dry; will be by step B) resulting coated substrate introduces the drying tunnel of coating machine; wherein, the gait of march of coated substrate is 40m/min, and district's temperature of drying tunnel is 60 ℃; two districts are 88 ℃; three districts are 100 ℃, and four districts are 90 ℃, rolling when going out to dry by the fire; a side that obtains by base material shown in Figure 21 is an adherent layer 4, and opposite side to be varistor layer 2 that constituted and varistor layer 2 is the diaphragm of latticed structure.
Embodiment 12
Only with steps A) in the thickness of base material 1 change 8 μ m into; With step B) in the order number of grid change 300 orders into, the thickness of oiliness acrylic acid on base material 1 changes 2 μ m into; With step C) in the gait of march of coated substrate change 60m/min into, the temperature in a district to four district of drying tunnel changes 50 ℃, 85 ℃, 100 ℃, 65 ℃ respectively into, all the other are all with the description to embodiment 11.
Embodiment 13
Only with steps A) in the thickness of base material 1 change 100 μ m into; With step B) in the order number of grid change 80 orders into, use oiliness acrylic acid instead water soluble acrylic acid that model is 701-11, the thickness on base material 1 changes 15 μ m into; With step C) in the gait of march of coated substrate change 35m/min into, the temperature in a district to four district of drying tunnel changes 70 ℃, 90 ℃, 110 ℃, 90 ℃ respectively into, all the other are all with the description to embodiment 11.
Embodiment 14
Only with steps A) in base material 1 use polyethylene film instead, the thickness of base material 1 changes 50 μ m into; With step B) in the order number of grid change 60 orders into, the thickness of water soluble acrylic acid on base material 1 changes 10 μ m into; With step C) in the gait of march of coated substrate change 55m/min into, the temperature in a district to four district of drying tunnel changes 60 ℃, 80 ℃, 80 ℃, 60 ℃ respectively into, all the other are all with the description to embodiment 11.
Embodiment 15
Only with steps A) in base material 1 use polyethylene film instead, the thickness of base material 1 changes 80 μ m into; With step B) in the order number of reticulate pattern change 80 orders into, the thickness of oiliness acrylic acid on base material 1 changes 13 μ m into; With step C) in the gait of march of coated substrate change 75m/min into, the temperature in a district to four district of drying tunnel changes 65 ℃, 80 ℃, 80 ℃, 60 ℃ respectively into, all the other are all with the description to embodiment 11.
Embodiment 16
Only with steps A) in base material 1 use polyethylene film instead, the thickness of base material 1 changes 150 μ m into; With step B) in the order number of reticulate pattern change 100 orders into, the thickness of oiliness acrylic acid on base material 1 changes 10 μ m into; With step C) in the gait of march of coated substrate change 30m/min into, the temperature in a district to four district of drying tunnel changes 70 ℃, 80 ℃, 90 ℃, 68 ℃ respectively into, all the other are all with the description to embodiment 11.
Embodiment 17
Only with steps A) in base material 1 use polyethylene film instead, the thickness of base material 1 changes 125 μ m into; With step B) in the order number of reticulate pattern change 240 orders into, the thickness of water soluble acrylic acid on base material 1 changes 4 μ m into; With step ℃) in the gait of march of coated substrate change 25m/min into, the temperature in a district to four district of drying tunnel changes 55 ℃, 80 ℃, 100 ℃, 75 ℃ respectively into, all the other are all with the description to embodiment 13.
Embodiment 18
Only with steps A) in base material 1 use polyethylene film instead, the thickness of base material 1 changes 36 μ m into; With step B) in the order number of reticulate pattern change 160 orders into, the thickness of water soluble acrylic acid on base material 1 changes 4 μ m into; With step C) in the gait of march of coated substrate change 20m/min into, the temperature in a district to four district of drying tunnel changes 70 ℃, 80 ℃, 96 ℃, 65 ℃ respectively into, all the other are all with the description to embodiment 13.
Embodiment 19
Only with steps A) in base material 1 use bidirectional stretching polypropylene film instead, the thickness of base material 1 changes 40 μ m into; With step B) in the order number of reticulate pattern change 210 orders into, the thickness of water soluble acrylic acid on base material 1 changes 5 μ m into; With step C) in the gait of march of coated substrate change 75m/min into, the temperature in a district to four district of drying tunnel changes 55 ℃, 86 ℃, 105 ℃, 80 ℃ respectively into, all the other are all with the description to embodiment 13.
Embodiment 20
Only with steps A) in base material 1 use stretched polypropene film instead, the thickness of base material 1 changes 12 μ m into; With step B) in the order number of reticulate pattern change 250 orders into, the thickness of oiliness acrylic acid on base material 1 changes 3 μ m into; With step C) in the gait of march of coated substrate change 80m/min into, the temperature in a district to four district of drying tunnel changes 50 ℃, 80 ℃, 95 ℃, 70 ℃ respectively into, all the other are all with the description to embodiment 11.
Ask for an interview Fig. 4; as long as use the glue spreader of the latticed structure described in the foregoing description 11-20 instead glue spreader that the surface has floating-point columnar structure; one side that so just can obtain corresponding base material 1 is an adherent layer 4, and opposite side to be varistor layer 2 that constituted and varistor layer 2 is the diaphragm of floating-point columnar structure.

Claims (10)

1, a kind of diaphragm is characterized in that by base material (1) and is combined in the varistor layer (2) of base material (1) one side surface and the release layer (3) that is combined on the varistor layer (2) constitutes that described varistor layer (2) is floating-point shape or latticed structure.
2, a kind of diaphragm is characterized in that by base material (1) and is combined in the varistor layer (2) of a side surface of base material (1) and the adherent layer (4) that is combined in the opposite side surface of base material (1) that described varistor layer (2) is floating-point shape or latticed structure.
3, diaphragm according to claim 1 and 2, the thickness that it is characterized in that described base material (1) are 8-150 μ m.
4, diaphragm according to claim 3, the material that it is characterized in that described base material (1) is polyethylene film, polyester film, polypropylene film or bidirectional stretching polypropylene film.
5, diaphragm according to claim 1 and 2, the thickness that it is characterized in that described varistor layer (2) are 2-15 μ m, and the order number of described floating-point or grid is the 30-300 order.
6, diaphragm according to claim 5, the material that it is characterized in that described varistor layer (2) is oiliness acrylic acid or water soluble acrylic acid.
7, diaphragm according to claim 2 is characterized in that described adherent layer (4) is 17-fluoro-decene base-3 a methoxy silane epithelium.
8, a kind of processing method of diaphragm as claimed in claim 1 is characterized in that it may further comprise the steps:
A) choose qualified base material;
B) coating is earlier carried out sided corona treatment to the surface of base material, has glue spreader that floating-point shape or reticulate pattern construct with the surface more pressure-sensitive sizing material is applied to a side surface of base material, obtains the coated substrate that a side surface has the varistor layer of floating-point shape or reticulate pattern structure;
C) oven dry; the coated substrate that one side surface is had the varistor layer of floating-point shape or reticulate pattern structure is introduced the drying tunnel of coating machine; going out drying tunnel and after cooling release layer is being compound on the varistor layer, rolling obtains the diaphragm that is made of release layer, varistor layer and base material.
9, a kind of processing method of diaphragm as claimed in claim 2 is characterized in that it may further comprise the steps:
A) choose qualified and base material be combined with adherent layer in advance at a side surface;
B) coating, earlier sided corona treatment is carried out on the surface of base material, the glue spreader that has a floating-point shape or reticulate pattern structure with the surface is applied to the opposite side surface of base material with pressure-sensitive sizing material again, obtains that a side has adherent layer and opposite side has the coated substrate of the varistor layer of floating-point shape or reticulate pattern structure;
C) oven dry is with step B) resulting coated substrate introduces the drying tunnel of coating machine, goes out rolling behind the drying tunnel, obtains the diaphragm that is made of varistor layer, adherent layer and base material.
10, according to Claim 8 or the processing method of 9 described diaphragms, it is characterized in that steps A) described in choose qualified base material be meant choose free of pinholes, do not have brilliant point, do not have scratch, non-wrinkled, transparency good and the base material of ideal flatness; The temperature of the drying tunnel of the coating machine step C) is a district 50-70 ℃, and two district 80-90 ℃, three district 80-110 ℃, four district 60-90 ℃, the gait of march of the base material that is coated with is 20-80m/min.
CN2008102341664A 2008-11-05 2008-11-05 Protective film and method of processing the same Expired - Fee Related CN101407121B (en)

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